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13 pages, 2583 KiB  
Article
Hierarchical Flaky Spinel Structure with Al and Mn Co-Doping Towards Preferable Oxygen Evolution Performance
by Hengfen Shen, Hao Du, Peng Li and Mei Wang
Materials 2025, 18(15), 3633; https://doi.org/10.3390/ma18153633 (registering DOI) - 1 Aug 2025
Abstract
As an efficient clean energy technology, water electrolysis for hydrogen production has its efficiency limited by the sluggish oxygen evolution reaction (OER) kinetics, which drives the demand for the development of high-performance anode OER catalysts. This work constructs bimetallic (Al, Mn) co-doped nanoporous [...] Read more.
As an efficient clean energy technology, water electrolysis for hydrogen production has its efficiency limited by the sluggish oxygen evolution reaction (OER) kinetics, which drives the demand for the development of high-performance anode OER catalysts. This work constructs bimetallic (Al, Mn) co-doped nanoporous spinel CoFe2O4 (np-CFO) with a tunable structure and composition as an OER catalyst through a simple two-step dealloying strategy. The as-formed np-CFO (Al and Mn) features a hierarchical flaky configuration; that is, there are a large number of fine nanosheets attached to the surface of a regular micron-sized flake, which not only increases the number of active sites but also enhances mass transport efficiency. Consequently, the optimized catalyst exhibits a low OER overpotential of only 320 mV at a current density of 10 mA cm−2, a minimal Tafel slope of 45.09 mV dec−1, and exceptional durability. Even under industrial conditions (6 M KOH, 60 °C), it only needs 1.83 V to achieve a current density of 500 mA cm−2 and can maintain good stability for approximately 100 h at this high current density. Theoretical simulations indicate that Al and Mn co-doping could indeed optimize the electronic structure of CFO and thus decrease the energy barrier of OER to 1.35 eV. This work offers a practical approach towards synthesizing efficient and stable OER catalysts. Full article
(This article belongs to the Special Issue High-Performance Materials for Energy Conversion)
12 pages, 1839 KiB  
Article
A Knowledge–Data Dual-Driven Groundwater Condition Prediction Method for Tunnel Construction
by Yong Huang, Wei Fu and Xiewen Hu
Information 2025, 16(8), 659; https://doi.org/10.3390/info16080659 (registering DOI) - 1 Aug 2025
Abstract
This paper introduces a knowledge–data dual-driven method for predicting groundwater conditions during tunnel construction. Unlike existing methods, our approach effectively integrates trend characteristics of apparent resistivity from detection results with geological distribution characteristics and expert insights. This dual-driven strategy significantly enhances the accuracy [...] Read more.
This paper introduces a knowledge–data dual-driven method for predicting groundwater conditions during tunnel construction. Unlike existing methods, our approach effectively integrates trend characteristics of apparent resistivity from detection results with geological distribution characteristics and expert insights. This dual-driven strategy significantly enhances the accuracy of the prediction model. The intelligent prediction process for tunnel groundwater conditions proceeds in the following steps: First, the apparent resistivity data matrix is obtained from transient electromagnetic detection results and standardized. Second, to improve data quality, trend characteristics are extracted from the apparent resistivity data, and outliers are eliminated. Third, expert insights are systematically integrated to fully utilize prior information on groundwater conditions at the construction face, leading to the establishment of robust predictive models tailored to data from various construction surfaces. Finally, the relevant prediction segment is extracted to complete the groundwater condition forecast. Full article
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18 pages, 3206 KiB  
Article
Inverse Punicines: Isomers of Punicine and Their Application in LiAlO2, Melilite and CaSiO3 Separation
by Maximilian H. Fischer, Ali Zgheib, Iliass El Hraoui, Alena Schnickmann, Thomas Schirmer, Gunnar Jeschke and Andreas Schmidt
Separations 2025, 12(8), 202; https://doi.org/10.3390/separations12080202 - 30 Jul 2025
Abstract
The transition to sustainable energy systems demands efficient recycling methods for critical raw materials like lithium. In this study, we present a new class of pH- and light-switchable flotation collectors based on isomeric derivatives of the natural product Punicine, termed inverse Punicines. [...] Read more.
The transition to sustainable energy systems demands efficient recycling methods for critical raw materials like lithium. In this study, we present a new class of pH- and light-switchable flotation collectors based on isomeric derivatives of the natural product Punicine, termed inverse Punicines. These amphoteric molecules were synthesized via a straightforward four-step route and structurally tuned for hydrophobization by alkylation. Their performance as collectors was evaluated in microflotation experiments of lithium aluminate (LiAlO2) and silicate matrix minerals such as melilite and calcium silicate. Characterization techniques including ultraviolet-visible (UV-Vis), nuclear magnetic resonance (NMR) and electron spin resonance (ESR) spectroscopy as well as contact angle, zeta potential (ζ potential) and microflotation experiments revealed strong pH- and structure-dependent interactions with mineral surfaces. Notably, N-alkylated inverse Punicine derivatives showed high flotation yields for LiAlO2 at pH of 11, with a derivative possessing a dodecyl group attached to the nitrogen as collector achieving up to 86% recovery (collector conc. 0.06 mmol/L). Preliminary separation tests showed Li upgrading from 5.27% to 6.95%. Radical formation and light-response behavior were confirmed by ESR and flotation tests under different illumination conditions. These results demonstrate the potential of inverse Punicines as tunable, sustainable flotation reagents for advanced lithium recycling from complex slag systems. Full article
(This article belongs to the Special Issue Application of Green Flotation Technology in Mineral Processing)
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22 pages, 3795 KiB  
Article
Structural Analysis of the Newly Prepared Ti55Al27Mo13 Alloy by Aluminothermic Reaction
by Štefan Michna, Jaroslava Svobodová, Anna Knaislová, Jan Novotný and Lenka Michnová
Materials 2025, 18(15), 3583; https://doi.org/10.3390/ma18153583 - 30 Jul 2025
Abstract
This study presents the structural and compositional characterisation of a newly developed Ti55Al27Mo13 alloy synthesised via aluminothermic reaction. The alloy was designed to overcome the limitations of conventional processing routes for high–melting–point elements such as Ti and Mo, enabling the formation of a [...] Read more.
This study presents the structural and compositional characterisation of a newly developed Ti55Al27Mo13 alloy synthesised via aluminothermic reaction. The alloy was designed to overcome the limitations of conventional processing routes for high–melting–point elements such as Ti and Mo, enabling the formation of a complex, multi–phase microstructure in a single high–temperature step. The aim was to develop and characterise a material with microstructural features expected to enhance wear resistance, oxidation behaviour, and thermal stability in future applications. The alloy is intended as a precursor for composite nanopowders and surface coatings applied to aluminium–, magnesium–, and iron–based substrates subjected to mechanical and thermal loading. Elemental analysis (XRF, EDS) confirmed the presence of Ti, Al, Mo, and minor elements such as Si, Fe, and C. Microstructural investigations using laser confocal and scanning electron microscopy revealed a heterogeneous structure comprising solid solutions, eutectic regions, and dispersed oxide and carbide phases. Notably, the alloy exhibits high hardness values, reaching >2400 HV in Al2O3 regions and ~1300 HV in Mo– and Si–enriched solid solutions. These results suggest the material’s substantial potential for protective surface engineering. Further tribological, thermal, and corrosion testing, conducted with meticulous attention to detail, will follow to validate its functional performance in target applications. Full article
(This article belongs to the Section Metals and Alloys)
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8 pages, 2473 KiB  
Proceeding Paper
Development of Photocatalytic Reduction Method of Cr(VI) with Modified g-C3N4 
by Miyu Sato, Mai Furukawa, Ikki Tateishi, Hideyuki Katsumata and Satoshi Kaneco
Chem. Proc. 2025, 17(1), 3; https://doi.org/10.3390/chemproc2025017003 - 29 Jul 2025
Viewed by 30
Abstract
Hexavalent chromium (Cr(VI)), a common contaminant in industrial wastewater, poses severe health risks due to its carcinogenic and mutagenic properties. Consequently, the development of efficient and environmentally friendly methods to reduce Cr(VI) to the less toxic trivalent chromium (Cr(III)) is of great importance. [...] Read more.
Hexavalent chromium (Cr(VI)), a common contaminant in industrial wastewater, poses severe health risks due to its carcinogenic and mutagenic properties. Consequently, the development of efficient and environmentally friendly methods to reduce Cr(VI) to the less toxic trivalent chromium (Cr(III)) is of great importance. In this study, we present a cost-effective photocatalytic approach using graphitic carbon nitride (g-C3N4) modified with 1,3,5-trihydroxybenzene via one-step thermal condensation. The modified photo-catalyst exhibited improved surface area, porosity, visible-light absorption, and a narrowed band gap, all of which contributed to enhanced charge separation. As a result, nearly complete reduction in Cr(VI) was achieved within 90 min under visible-light irradiation. Further optimization of catalyst dosage and EDTA concentration gave even higher reduction efficiency. This work offers a promising strategy for the design of high-performance photocatalysts for environmental remediation. Full article
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13 pages, 1041 KiB  
Article
Synthesis and FT-IR/Raman Characterization of a Graphene Oxide–Methacrylamide Monomer for Dental Applications
by Gennaro Ruggiero, Davide Di Rosa, Francesco Caso, Roberto Sorrentino, Fernando Zarone and Giuseppe Caso
Materials 2025, 18(15), 3550; https://doi.org/10.3390/ma18153550 - 29 Jul 2025
Viewed by 269
Abstract
Background: Graphene oxide (GO) is widely explored as a functional additive in polymer composites; however, its simple physical dispersion in dental resins often leads to poor interfacial stability and limited long-term performance. Covalent functionalization may overcome these limitations by enabling chemical integration into [...] Read more.
Background: Graphene oxide (GO) is widely explored as a functional additive in polymer composites; however, its simple physical dispersion in dental resins often leads to poor interfacial stability and limited long-term performance. Covalent functionalization may overcome these limitations by enabling chemical integration into the polymer matrix. This study presents the synthesis and FT-IR/Raman characterization of GRAPHYMERE®, a novel graphene oxide-based monomer obtained through exfoliation, amine functionalization with 1,6-hexanediamine, and transamidation with methyl methacrylate. Methods: A novel GO-based monomer, GRAPHYMERE®, was synthesized through a three-step process involving GO exfoliation, amine functionalization with 1,6-hexanediamine, and transamidation with methyl methacrylate to introduce polymerizable acrylic groups. The resulting product was characterized using FT-IR and Raman spectroscopy. Results: Spectroscopic analyses confirmed the presence of aliphatic chains and amine functionalities on the GO surface. Although some expected signals were overlapped, the data suggest successful surface modification and partial insertion of methacrylamide groups. The process is straightforward, uses low-toxicity reagents, and avoids complex reaction steps. Conclusions: GRAPHYMERE® represents a chemically modified GO monomer potentially suitable for copolymerization within dental resin matrices. While its structural features support compatibility with radical polymerization systems, further studies are required to assess its mechanical performance and functional properties in dental resin applications. Full article
(This article belongs to the Special Issue Advanced Biomaterials for Medical Applications (2nd Edition))
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12 pages, 3788 KiB  
Article
On-Wafer Gate Screening Test for Improved Pre-Reliability in p-GaN HEMTs
by Giovanni Giorgino, Cristina Miccoli, Marcello Cioni, Santo Reina, Tariq Wakrim, Virgil Guillon, Nossikpendou Yves Sama, Pauline Gaillard, Mohammed Zeghouane, Hyon-Ju Chauveau, Maria Eloisa Castagna, Aurore Constant, Ferdinando Iucolano and Alessandro Chini
Micromachines 2025, 16(8), 873; https://doi.org/10.3390/mi16080873 - 29 Jul 2025
Viewed by 248
Abstract
In this paper, preliminary gate reliability of p-GaN HEMTs under high positive gate bias is studied. Gate robustness is of great interest both from an academic and industrial point of view; in fact, different tests and models can be explored to estimate the [...] Read more.
In this paper, preliminary gate reliability of p-GaN HEMTs under high positive gate bias is studied. Gate robustness is of great interest both from an academic and industrial point of view; in fact, different tests and models can be explored to estimate the device lifetime, which must meet some minimum product requirements, as specified by international standards (AEC Q101, JESD47, etc.). However, reliability characterizations are usually time-consuming and are performed in parallel on multiple packaged devices. Therefore, it would be useful to have a faster method to screen out weaker gate trials, already on-wafer, before reaching the packaging step. For this purpose, a room-temperature stress procedure is presented and described in detail. Then, this screening test is applied to devices with a reference gate process, and, as a result, high gate leakage degradation is observed. Afterwards, a different process implementing a dielectric layer between p-GaN and gate metal is evaluated, highlighting the improved behavior during the stress test. However, it is also observed that devices with this process suffer from very high drain leakage, and this effect is then studied and understood through TCAD (technology computer-aided design) simulations. Finally, the effect of a surface treatment performed on the p-GaN is analyzed, showing improved gate pre-reliability while maintaining low drain leakage. Full article
(This article belongs to the Special Issue III–V Compound Semiconductors and Devices, 2nd Edition)
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20 pages, 2776 KiB  
Article
Automatic 3D Reconstruction: Mesh Extraction Based on Gaussian Splatting from Romanesque–Mudéjar Churches
by Nelson Montas-Laracuente, Emilio Delgado Martos, Carlos Pesqueira-Calvo, Giovanni Intra Sidola, Ana Maitín, Alberto Nogales and Álvaro José García-Tejedor
Appl. Sci. 2025, 15(15), 8379; https://doi.org/10.3390/app15158379 - 28 Jul 2025
Viewed by 148
Abstract
This research introduces an automated 3D virtual reconstruction system tailored for architectural heritage (AH) applications, contributing to the ongoing paradigm shift from traditional CAD-based workflows to artificial intelligence-driven methodologies. It reviews recent advancements in machine learning and deep learning—particularly neural radiance fields (NeRFs) [...] Read more.
This research introduces an automated 3D virtual reconstruction system tailored for architectural heritage (AH) applications, contributing to the ongoing paradigm shift from traditional CAD-based workflows to artificial intelligence-driven methodologies. It reviews recent advancements in machine learning and deep learning—particularly neural radiance fields (NeRFs) and its successor, Gaussian splatting (GS)—as state-of-the-art techniques in the domain. The study advocates for replacing point cloud data in heritage building information modeling workflows with image-based inputs, proposing a novel “photo-to-BIM” pipeline. A proof-of-concept system is presented, capable of processing photographs or video footage of ancient ruins—specifically, Romanesque–Mudéjar churches—to automatically generate 3D mesh reconstructions. The system’s performance is assessed using both objective metrics and subjective evaluations of mesh quality. The results confirm the feasibility and promise of image-based reconstruction as a viable alternative to conventional methods. The study successfully developed a system for automated 3D mesh reconstruction of AH from images. It applied GS and Mip-splatting for NeRFs, proving superior in noise reduction for subsequent mesh extraction via surface-aligned Gaussian splatting for efficient 3D mesh reconstruction. This photo-to-mesh pipeline signifies a viable step towards HBIM. Full article
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13 pages, 3887 KiB  
Article
Exploring 3D Roadway Modeling Techniques Using CAD and Unity3D
by Yingbing Yang, Yunchuan Sun and Yuhong Wang
Processes 2025, 13(8), 2399; https://doi.org/10.3390/pr13082399 - 28 Jul 2025
Viewed by 169
Abstract
To tackle the inefficiencies in 3D mine tunnel modeling and the tedious task of drawing centerlines, this study introduces a faster method for generating centerlines using CAD secondary development. Starting with the tunnel centerline, the research then dives into techniques for creating detailed [...] Read more.
To tackle the inefficiencies in 3D mine tunnel modeling and the tedious task of drawing centerlines, this study introduces a faster method for generating centerlines using CAD secondary development. Starting with the tunnel centerline, the research then dives into techniques for creating detailed 3D tunnel models. The team first broke down the steps and logic behind tunnel modeling, designing a 3D tunnel framework and its data structure—complete with key geometric components like traverse points, junctions, nodes, and centerlines. By refining older centerline drawing techniques, they built a CAD-powered tool that slashes time and effort. The study also harnessed advanced algorithms, such as surface fitting and curve lofting, to swiftly model tricky tunnel sections like curves and crossings. This method fixes common problems like warped or incomplete surfaces in linked tunnel models, delivering precise and lifelike 3D scenes for VR-based mining safety drills and simulations. Full article
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12 pages, 1313 KiB  
Article
Chair-Time During Polishing with Different Burs and Drills After Cement Customized Brackets Bonding: An In Vitro Comparative Study
by Javier Flores-Fraile, Alba Belanche Monterde, Oscar Alonso-Ezpeleta, Cosimo Galletti and Álvaro Zubizarreta-Macho
Dent. J. 2025, 13(8), 347; https://doi.org/10.3390/dj13080347 - 28 Jul 2025
Viewed by 178
Abstract
Introduction: Digital planning and evolution of technology is allowing dentistry to be more efficient in time than before. In orthodontics the main purpose is to obtain fewer patient visits and to reduce the bonding time. For that, indirect bonding planned with CAD-CAM softwares [...] Read more.
Introduction: Digital planning and evolution of technology is allowing dentistry to be more efficient in time than before. In orthodontics the main purpose is to obtain fewer patient visits and to reduce the bonding time. For that, indirect bonding planned with CAD-CAM softwares is used to obtain a shorter treatment period, in general, and less chair-time. This waste of chair-time should also be reduced in other fields of dentistry such as endodontics, surgery, prosthodontics, and aesthetics. Methods: A total of 504 teeth were embedded into epoxy resin models mounted as a dental arch. Customized lingual multibracket appliances were bonded by a current adhesion protocol. After that, they were debonded, the polishing of cement remnants was performed with three different burs and two drills. The polishing time of each group was recorded by an iPhone 14 chronometer. Results: Descriptive and comparative statistical analyses were performed with the different study groups. Statistical differences (p < 0.005) between diamond bur and tungsten carbide and white stone burs and turbine were obtained, with the first being the slowest of them. Discussion: Enamel roughness was widely studied in orthodontics polishing protocol as the main variable for protocols establishment. However, in lingual orthodontics, due the difficulty of the access to the enamel surfaces, the protocol is not clear and efficiency should be considered. It was observed that the tungsten carbide bur is the safest bur. It was also recommended that a two-step protocol of polishing by tungsten carbide bur be followed by polishers. Conclusions: A tungsten carbide bur mounted in a turbine was the most efficient protocol for polishing after lingual bracket debonding. Full article
(This article belongs to the Special Issue Malocclusion: Treatments and Rehabilitation)
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17 pages, 2420 KiB  
Article
Hybrid Obstacle Avoidance Algorithm Based on IAPF and MPC for Underactuated Multi-USV Formation
by Hui Sun, Qing Xue, Mingyang Pan, Zongying Liu and Hangqi Li
J. Mar. Sci. Eng. 2025, 13(8), 1436; https://doi.org/10.3390/jmse13081436 - 27 Jul 2025
Viewed by 220
Abstract
In this paper, we propose a hybrid algorithm that integrates an improved artificial potential field method (IAPF), model predictive control (MPC), and an extended state observer (ESO) to address the obstacle avoidance problem in multi-unmanned surface vehicle (Multi-USV) formations, including both dynamic and [...] Read more.
In this paper, we propose a hybrid algorithm that integrates an improved artificial potential field method (IAPF), model predictive control (MPC), and an extended state observer (ESO) to address the obstacle avoidance problem in multi-unmanned surface vehicle (Multi-USV) formations, including both dynamic and static obstacles, as well as navigation through narrow waterways. Initially, the virtual structure method was applied for formation control. Next, the traditional potential field method was enhanced by employing a saturated attractive potential field and a partitioned repulsive potential field, which improve formation stability and obstacle avoidance accuracy in complex environments. The extended state observer was then employed to estimate and compensate for unknown system dynamics and external disturbances from the marine environment in real time, improving system robustness. On this basis, by leveraging the multi-step predictive optimization capabilities of model predictive control, the proposed algorithm dynamically adjusts control inputs based on the desired trajectories generated from potential field forces, which ensures the stability of formation control and effective obstacle avoidance. The simulation results demonstrate that the proposed algorithm effectively avoids both dynamic and static obstacles in multi-unmanned surface vehicle formations and enables successful navigation through narrow waterways by altering the formation. Full article
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25 pages, 5652 KiB  
Article
Modeling and Optimization of the Vacuum Degassing Process in Electric Steelmaking Route
by Bikram Konar, Noah Quintana and Mukesh Sharma
Processes 2025, 13(8), 2368; https://doi.org/10.3390/pr13082368 - 25 Jul 2025
Viewed by 204
Abstract
Vacuum degassing (VD) is a critical refining step in electric arc furnace (EAF) steelmaking for producing clean steel with reduced nitrogen and hydrogen content. This study develops an Effective Equilibrium Reaction Zone (EERZ) model focused on denitrogenation (de-N) by simulating interfacial reactions at [...] Read more.
Vacuum degassing (VD) is a critical refining step in electric arc furnace (EAF) steelmaking for producing clean steel with reduced nitrogen and hydrogen content. This study develops an Effective Equilibrium Reaction Zone (EERZ) model focused on denitrogenation (de-N) by simulating interfacial reactions at the bubble–steel interface (Z1). The model incorporates key process parameters such as argon flow rate, vacuum pressure, and initial nitrogen and sulfur concentrations. A robust empirical correlation was established between de-N efficiency and the mass of Z1, reducing prediction time from a day to under a minute. Additionally, the model was further improved by incorporating a dynamic surface exposure zone (Z_eye) to account for transient ladle eye effects on nitrogen removal under deep vacuum (<10 torr), validated using synchronized plant trials and Python-based video analysis. The integrated approach—combining thermodynamic-kinetic modeling, plant validation, and image-based diagnostics—provides a robust framework for optimizing VD control and enhancing nitrogen removal control in EAF-based steelmaking. Full article
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15 pages, 10697 KiB  
Article
Simple and Rapid Fabrication of Hydrophobic Coatings by a One-Step Spraying Method and Its Properties
by Rui Xu, Yue Yu, Ben Peng, Guanghua Lu, Xiujun Xing, Changsheng Yue and Lei Zhang
Coatings 2025, 15(8), 872; https://doi.org/10.3390/coatings15080872 - 25 Jul 2025
Viewed by 248
Abstract
This study employed sodium laurate solution as the raw material to fabricate superhydrophobic coatings on cement-based substrates via a facile one-step spraying method. To optimize the processing parameters, the influence of solution concentration on substrate wettability was investigated, leading to the identification of [...] Read more.
This study employed sodium laurate solution as the raw material to fabricate superhydrophobic coatings on cement-based substrates via a facile one-step spraying method. To optimize the processing parameters, the influence of solution concentration on substrate wettability was investigated, leading to the identification of the optimal concentration. Subsequently, superhydrophobic coatings were fabricated under these optimized conditions, and their wettability, mechanical durability, chemical corrosion resistance, and surface repairability were systematically characterized. The results revealed that the coating fabricated with a 0.3% sodium laurate solution exhibited an obvious regular, flaky, rough microstructure, achieving a water contact angle (WCA) of 154° ± 2° and a sliding angle (SA) of 2.9°. The coating demonstrated superhydrophobicity (WCA > 150° and SA < 10°), self-cleaning capability, mechanical durability, chemical corrosion resistance, and environmental stability; furthermore, the abraded surface can be restored to be superhydrophobic by simple and rapid repair. Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
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17 pages, 6752 KiB  
Article
Controlled Synthesis and Crystallization-Driven Self-Assembly of Poly(ε-caprolactone)-b-polysarcosine Block Copolymers
by Zi-Xian Li, Chen Yang, Lei Guo, Jun Ling and Jun-Ting Xu
Molecules 2025, 30(15), 3108; https://doi.org/10.3390/molecules30153108 - 24 Jul 2025
Viewed by 287
Abstract
Poly(ε-caprolactone)-b-polysarcosine (PCL-b-PSar) block copolymers (BCPs) emerge as a promising alternative to conventional poly(ε-caprolactone)-b-poly(ethylene oxide) BCPs for biomedical applications, leveraging superior biocompatibility and biodegradability. In this study, we synthesized two series of PCL-b-PSar BCPs [...] Read more.
Poly(ε-caprolactone)-b-polysarcosine (PCL-b-PSar) block copolymers (BCPs) emerge as a promising alternative to conventional poly(ε-caprolactone)-b-poly(ethylene oxide) BCPs for biomedical applications, leveraging superior biocompatibility and biodegradability. In this study, we synthesized two series of PCL-b-PSar BCPs with controlled polymerization degrees (DP of PCL: 45/67; DP of PSar: 28–99) and low polydispersity indexes (Đ ≤ 1.1) and systematically investigated their crystallization-driven self-assembly (CDSA) in alcohol solvents (ethanol, n-butanol, and n-hexanol). It was found that the limited solubility of PSar in alcohols resulted in competition between micellization and crystallization during self-assembly of PCL-b-PSar, and thus coexistence of lamellae and spherical micelles. To overcome this morphological heterogeneity, we developed a modified self-seeding method by employing a two-step crystallization strategy (i.e., Tc1 = 33 °C and Tc2 = 8 °C), achieving conversion of micelles into crystals and yielding uniform self-assembled structures. PCL-b-PSar BCPs with short PSar blocks tended to form well-defined two-dimensional lamellar crystals, while those with long PSar blocks induced formation of hierarchical structures in the PCL45 series and polymer aggregation on crystal surfaces in the PCL67 series. Solvent quality notably influenced the self-assembly pathways of PCL45-b-PSar28. Lamellar crystals were formed in ethanol and n-butanol, but micrometer-scale dendritic aggregates were generated in n-hexanol, primarily due to a significant Hansen solubility parameter mismatch. This study elucidated the CDSA mechanism of PCL-b-PSar in alcohols, enabling precise structural control for biomedical applications. Full article
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16 pages, 5151 KiB  
Article
Design and Characterization of Curcumin-Modified Polyurethane Material with Good Mechanical, Shape-Memory, pH-Responsive, and Biocompatible Properties
by Man Wang, Hongying Liu, Wei Zhao, Huafen Wang, Yuwei Zhuang, Jie Yang, Zhaohui Liu, Jing Zhu, Sichong Chen and Jinghui Cheng
Biomolecules 2025, 15(8), 1070; https://doi.org/10.3390/biom15081070 - 24 Jul 2025
Viewed by 189
Abstract
In the context of critical challenges in curcumin-modified polyurethane synthesis—including limited curcumin bioavailability and suboptimal biodegradability/biocompatibility—a novel polyurethane material (Cur-PU) with good mechanical, shape memory, pH-responsive, and biocompatibility was synthesized via a one-pot, two-step synthetic protocol in which HO-PCL-OH served as the soft [...] Read more.
In the context of critical challenges in curcumin-modified polyurethane synthesis—including limited curcumin bioavailability and suboptimal biodegradability/biocompatibility—a novel polyurethane material (Cur-PU) with good mechanical, shape memory, pH-responsive, and biocompatibility was synthesized via a one-pot, two-step synthetic protocol in which HO-PCL-OH served as the soft segment and curcumin was employed as the chain extender. The experimental results demonstrate that with the increase in Cur units, the crystallinity of the Cur-PU material decreases from 32.6% to 5.3% and that the intensities of the diffraction peaks at 2θ = 21.36°, 21.97°, and 23.72° in the XRD pattern gradually diminish. Concomitantly, tensile strength decreased from 35.5 MPa to 19.3 MPa, and Shore A hardness declined from 88 HA to 65 HA. These observations indicate that the sterically hindered benzene ring structure of Cur imposes restrictions on HO-PCL-OH crystallization, leading to lower crystallinity and retarded crystallization kinetics in Cur-PU. As a consequence, the material’s tensile strength and hardness are diminished. Except for the Cur-PU-3 sample, all other variants exhibited exceptional shape-memory functionality, with Rf and Rr exceeding 95%, as determined by three-point bending method. Analogous to pure curcumin solutions, Cur-PU solutions demonstrated pH-responsive chromatic transitions: upon addition of hydroxide ion (OH) solutions at increasing concentrations, the solutions shifted from yellow-green to dark green and finally to orange-yellow, enabling sensitive pH detection across alkaline gradients. Hydrolytic degradation studies conducted over 15 weeks in air, UPW, and pH 6.0/8.0 phosphate buffer solutions revealed mass loss <2% for Cur-PU films. Surface morphological analysis showed progressive etching with the formation of micro-to-nano-scale pores, indicative of a surface-erosion degradation mechanism consistent with pure PCL. Biocompatibility assessments via L929 mouse fibroblast co-culture experiments demonstrated ≥90% cell viability after 72 h, while relative red blood cell hemolysis rates remained below 5%. Collectively, these findings establish Cur-PU as a biocompatible material with tunable mechanical properties, and pH responsiveness, underscoring its translational potential for biomedical applications such as drug delivery systems and tissue engineering scaffolds. Full article
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