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Keywords = stochastic sensor control

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29 pages, 2249 KB  
Article
Reinforcement Learning-Based Management in IoT-Enabled Renewable Energy Communities: An Approach to Optimization for Comfort, Economy, and Sustainable Performance
by Stefano Caputo, Eleonora Iacobelli, Maurizio De Lucia, Sara Jayousi and Lorenzo Mucchi
Sensors 2026, 26(5), 1682; https://doi.org/10.3390/s26051682 - 6 Mar 2026
Viewed by 231
Abstract
The increasing deployment of Internet of Things (IoT) sensing infrastructures and distributed renewable energy resources is enabling the emergence of Renewable Energy Communities (RECs), which require intelligent, adaptive, and decentralized energy management strategies. This study proposes a sensor-driven reinforcement learning (RL) framework for [...] Read more.
The increasing deployment of Internet of Things (IoT) sensing infrastructures and distributed renewable energy resources is enabling the emergence of Renewable Energy Communities (RECs), which require intelligent, adaptive, and decentralized energy management strategies. This study proposes a sensor-driven reinforcement learning (RL) framework for the coordinated management of residential RECs, aiming to jointly optimize thermal comfort, economic savings, and environmental sustainability. Each household is equipped with a network of IoT sensors monitoring indoor temperature, energy production and consumption, battery state of charge, and user presence, which collectively define a discretized state space for a tabular Q-learning agent controlling heating systems and programmable appliances. A stochastic simulation environment is developed to realistically reproduce weather variability, building thermal dynamics, user activity profiles, and photovoltaic generation. To address the instability typical of multi-agent learning, a two-stage training strategy is adopted: agents are first pre-trained at single-house level using synthetic sensor data and are subsequently deployed within the full community, where coordination is achieved through shared reward components without explicit inter-agent communication. Performance is evaluated on a heterogeneous Renewable Energy Community (REC) composed of eleven households, including both prosumers and consumers. The simulation results show that the proposed approach significantly outperforms rule-based control strategies, achieving lower energy consumption, improved thermal comfort stability, and higher global reward. Moreover, pre-trained agents maintain stable and cooperative behavior when operating concurrently at community level, with limited sensitivity to exploration. These findings demonstrate that sensor-driven, lightweight reinforcement learning represents a viable and scalable solution for decentralized energy management in IoT-enabled Renewable Energy Communities. Full article
(This article belongs to the Section Intelligent Sensors)
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33 pages, 12968 KB  
Article
Tunnel-SLAM: Low-Cost LiDAR/Vision/RTK/Inertial Integration on Vehicles for Roadway Tunnels
by Zeyu Li, Xian Wu, Jianhui Cui, Ying Xu, Rufei Liu, Rui Tu and Wei Jiang
Electronics 2026, 15(5), 1101; https://doi.org/10.3390/electronics15051101 - 6 Mar 2026
Viewed by 242
Abstract
Reliable positioning and mapping in roadway tunnels are crucial for vehicle-based monitoring and inspection, especially considering the challenging environmental conditions such as rapidly changing illumination, low-texture environments, and repetitive structural elements. While general LiDAR-inertial odometry (LIO) frameworks and loop-closure detection methods are effective [...] Read more.
Reliable positioning and mapping in roadway tunnels are crucial for vehicle-based monitoring and inspection, especially considering the challenging environmental conditions such as rapidly changing illumination, low-texture environments, and repetitive structural elements. While general LiDAR-inertial odometry (LIO) frameworks and loop-closure detection methods are effective in general scenarios, they often suffer from severe drift or incorrect loop constraints under these specific conditions. These challenges are further exacerbated by the inherent uncertainties associated with low-cost sensors. This paper introduces a narrow field-of-view LiDAR-centric RTK-visual-inertial SLAM system enhanced by three key modules: semantic-assisted loop detection and matching, two-stage RTK quality control, and adaptive factor graph optimization (FGO). In the first module, the proposed semantic loop descriptor (SLD) matching is used to determine the potential loop closure locations and then integrates the corresponding constraint as graph nodes. The quality control module addresses RTK outlier rejection during tunnel entry and exit, employing an event-driven stochastic model to characterize the uncertainty between RTK and the other sensors, effectively suppressing RTK-induced errors. FGO module performs optimization by incorporating LIO, RTK, and loop closure factors, employing a keyframe-based strategy to produce globally optimized poses while continuously updating the map. The proposed Tunnel-SLAM was evaluated against state-of-the-art SLAM algorithms in four extended roadway tunnels, ranging in traveling distance approximately from 5 to 10 km. Experimental results demonstrate that the proposed SLAM achieved a final drift of less than 2 m with loop closure, demonstrating significantly reducing the drift, while other existing SLAM frameworks fail catastrophically or have large drift. Full article
(This article belongs to the Special Issue Simultaneous Localization and Mapping (SLAM) of Mobile Robots)
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19 pages, 1215 KB  
Article
On the Dynamics of Ergonomic Load in Biomimetic Self-Organizing Systems
by Nikitas Gerolimos, Vasileios Alevizos and Georgios Priniotakis
Electronics 2026, 15(4), 889; https://doi.org/10.3390/electronics15040889 - 21 Feb 2026
Viewed by 298
Abstract
Traditional ergonomic considerations in human–machine and human–swarm systems have primarily relied on static diagnostic snapshots, which often fail to capture the temporal accumulation and non-linear dissipation of musculoskeletal fatigue. As Industry 5.0 transitions toward immersive, human-centric cyber-physical systems, redefining ergonomic load as an [...] Read more.
Traditional ergonomic considerations in human–machine and human–swarm systems have primarily relied on static diagnostic snapshots, which often fail to capture the temporal accumulation and non-linear dissipation of musculoskeletal fatigue. As Industry 5.0 transitions toward immersive, human-centric cyber-physical systems, redefining ergonomic load as an endogenous state variable allows for real-time control of musculoskeletal integrity. This work proposes the Dynamic Integrity Governor (DIG) framework, which treats ergonomic load as a normalized, dimensionless state variable ξt that evolves according to a stochastic proxy of recursive Newton–Euler dynamics. Leveraging a machine-perception-aware Adaptive Event-Triggered Mechanism (AETM) and the Multi-modal Flamingo Search Algorithm (MMFSA), we develop a decentralized architecture that redistributes ergonomic demands in real-time. The framework utilizes a 7-DOF kinematic model and Control Barrier Functions (CBF) to maintain human–swarm interaction within safe biomechanical boundaries, effectively filtering stochastic sensor noise through Girard-based stability buffers. Computational validation via N = 1000 Monte Carlo runs demonstrates that the proposed strategy achieves a 79.97% reduction in control updates (SD = 0.19%; p < 0.0001; Cohen’s d = 2.41), ensuring a positive minimum inter-event time (MIET) to prevent the Zeno phenomenon and supporting carbon-aware AI operations. The integration of variable prediction horizons yields an 80.69% improvement in solving time, while ensuring a minimal computational footprint suitable for real-time edge deployment. The identification of optimal postural niches maintains peak ergonomic load at 41.42%, representing a significant safety margin relative to the integrity barrier. While validated against a 50th percentile male profile, the DIG framework establishes a modular foundation for personalized ergonomic governors in inclusive Industry 5.0 applications. Full article
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33 pages, 630 KB  
Article
PID Control for Uncertain Systems with Integral Measurements and DoS Attacks Using a Binary Encoding Scheme
by Nan Hou, Yanshuo Wu, Hongyu Gao, Zhongrui Hu and Xianye Bu
Entropy 2026, 28(2), 225; https://doi.org/10.3390/e28020225 - 15 Feb 2026
Viewed by 258
Abstract
In this paper, an observer-based proportional-integral-derivative (PID) controller is designed for a class of uncertain nonlinear systems with integral measurements, denial-of-service (DoS) attacks and bounded stochastic noises under a binary encoding scheme (BES). Parameter uncertainty is involved with a norm-bounded multiplicative expression. Integral [...] Read more.
In this paper, an observer-based proportional-integral-derivative (PID) controller is designed for a class of uncertain nonlinear systems with integral measurements, denial-of-service (DoS) attacks and bounded stochastic noises under a binary encoding scheme (BES). Parameter uncertainty is involved with a norm-bounded multiplicative expression. Integral measurements are considered to reflect the delayed signal collection of sensor. For communication, BES is put into use in the signal transmission process from the sensor to the observer and from the controller to the actuator. Random bit flipping is described that may take place caused by channel noises, whose impact is described by a stochastic noise. Randomly occurring DoS attacks are taken account of that may appear due to the shared network, which block the transmitted signals totally. Three sets of Bernoulli-distributed random variables are adopted to reveal the random occurrence of uncertainties, bit flipping and DoS attacks. The aim of this paper is to design an observer-based PID controller which guarantees that the closed-loop system reaches exponential ultimate boundedness in mean square (EUBMS). By virtue of Lyapunov stability theory, stochastic analysis technique and matrix inequality method, a sufficient condition is developed for designing the observer-based PID controller such that the closed-loop system achieves EUBMS performance, and the ultimate upper bound of the controlled output is bounded and such a bound is minimized. The gain matrices of the observer-based controller are acquired explicitly by virtue of solving the solution to an optimized issue with several matrix inequality constraints. Two simulation examples are given which indicate the usefulness of the proposed control method in this paper adequately. Full article
(This article belongs to the Special Issue Information Theory in Control Systems, 3rd Edition)
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26 pages, 5703 KB  
Article
An Evolutionary Neural-Enhanced Intelligent Controller for Robotic Visual Servoing Under Non-Gaussian Noise
by Xiaolin Ren, Haobing Cui, Haoyu Yan and Yidi Liu
Mathematics 2026, 14(4), 653; https://doi.org/10.3390/math14040653 - 12 Feb 2026
Viewed by 255
Abstract
Accurate state estimation is essential for the performance of uncalibrated visual servoing systems, yet it is frequently undermined by non-Gaussian disturbances—such as impulse noise, motion blur, and occlusions—whose heavy-tailed statistical characteristics are not adequately represented by conventional Gaussian models. To address this issue, [...] Read more.
Accurate state estimation is essential for the performance of uncalibrated visual servoing systems, yet it is frequently undermined by non-Gaussian disturbances—such as impulse noise, motion blur, and occlusions—whose heavy-tailed statistical characteristics are not adequately represented by conventional Gaussian models. To address this issue, this paper presents an evolutionary neural-enhanced intelligent controller designed for robotic visual servoing under such noise conditions. The controller architecture incorporates a hybrid estimation core that integrates α-stable distribution modeling for principled noise characterization with an Interacting Multiple Model Kalman filter (IMM-KF) to address system dynamics and uncertainties. A multi-layer perceptron (MLP), optimized globally via the Stochastic Fractal Search (SFS) algorithm, is embedded to provide adaptive compensation for residual estimation errors. This integration of statistical modeling, adaptive filtering, and evolutionary optimization constitutes a coherent learning-based control framework. Simulations and physical experiments reveal that the proposed method enhances improvements in estimation accuracy and tracking performance relative to conventional approaches. The outcomes indicate that the framework offers a functional solution for vision-based robotic systems operating under realistic conditions where non-Gaussian sensor noise is present. Full article
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22 pages, 864 KB  
Article
Compensating Environmental Disturbances in Maritime Path Following Using Deep Reinforcement Learning
by Björn Krautwig, Dominik Wans, Till Temmen, Tobias Brinkmann, Sung-Yong Lee, Daehyuk Kim and Jakob Andert
J. Mar. Sci. Eng. 2026, 14(4), 327; https://doi.org/10.3390/jmse14040327 - 8 Feb 2026
Viewed by 244
Abstract
One of the major challenges in autonomous path following for unmanned surface vehicles (USVs) is the impact of stochastic environmental forces—primarily wind, waves and currents—which introduce nonlinearities that affect control models. Conventional strategies often rely on minimizing cross-track error, resulting in a reactive [...] Read more.
One of the major challenges in autonomous path following for unmanned surface vehicles (USVs) is the impact of stochastic environmental forces—primarily wind, waves and currents—which introduce nonlinearities that affect control models. Conventional strategies often rely on minimizing cross-track error, resulting in a reactive system that corrects heading only after a disturbance has displaced the vessel, potentially leading to oscillatory behavior and reduced precision. Deep Reinforcement Learning (DRL) is successfully used for a wide range of nonlinear control tasks. It has already been shown that robust solutions that can handle disturbances such as sensor noise or changes in system dynamics can be obtained. This study investigates whether an agent, provided it can explicitly observe disturbances, can go beyond simply correcting deviations and autonomously learn the correlation between environmental conditions and necessary counter-forces. We show that integrating the wind vector directly into the agent’s observation space allows a Proximal Policy Optimization (PPO) policy to decouple the environmental cause from the kinematic effect, facilitating drift compensation before significant errors accumulate. By systematically comparing agents trained with randomized wind scenarios, we found that agents that can observe the wind can achieve goal reaching rates of up to 99.0% and reduce the spread of path deviation and velocity in our tested scenarios. Furthermore, our results quantify a distinct Pareto frontier between navigational velocity and tracking precision, demonstrating that explicit disturbance perception improves consistency, although robust implicit training already provides substantial resilience. These findings indicate that augmenting state observations with environmental data enhances the stability of learning-based controllers. Full article
(This article belongs to the Special Issue Dynamics and Control of Marine Mechatronics)
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23 pages, 3076 KB  
Review
Water Wastage Management in Deep-Level Gold Mines: The Need for Adaptive Pressure Control
by Waldo T. Gerber, Corne S. L. Schutte, Andries G. S. Gous and Jean H. van Laar
Mining 2026, 6(1), 6; https://doi.org/10.3390/mining6010006 - 23 Jan 2026
Viewed by 362
Abstract
Water wastage management (WWM) in deep-level mines remains a critical challenge, as wastage increases operational costs and threatens sustainability. This study presents a systematic state-of-the-art review of WWM in deep-level mines. Relevant literature was critically assessed to establish current practices, identify limitations, and [...] Read more.
Water wastage management (WWM) in deep-level mines remains a critical challenge, as wastage increases operational costs and threatens sustainability. This study presents a systematic state-of-the-art review of WWM in deep-level mines. Relevant literature was critically assessed to establish current practices, identify limitations, and explore emerging solutions. Five principal approaches were identified: leak detection and repair, pressure control with fixed schedules, network optimisation, accountability measures, and smart management. While each provides benefits, significant challenges persist. Particularly, current pressure control techniques, essential for limiting leakage, rely on static demand profiles that cannot accommodate the stochastic nature of service water demand, often resulting in over- or under-supply. Smart management systems, which have proven effective for managing stochastic utilities in other industries, present a promising alternative. Enabling technologies such as sensors, automated valves, and tracking systems are already widely deployed in mining, underscoring the technical feasibility of such systems. However, no studies have yet examined their development for WWM in deep-level mines. This study recommends a framework for smart water management tailored to mining conditions and highlights three opportunities: developing real-time demand approximation methods, leveraging occupancy data for demand estimation, and integrating these models with mine water supply control infrastructure for implementation and evaluation. Full article
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12 pages, 1418 KB  
Article
Experimental Verification of Model-Based Wavefront Sensorless Adaptive Optics System for Large Aberrations
by Huizhen Yang, Yongqiang Miao, Peng Chen, Zhiguang Zhang and Zhaojun Yan
Micromachines 2026, 17(1), 58; https://doi.org/10.3390/mi17010058 - 31 Dec 2025
Viewed by 421
Abstract
To address the limitations of conventional wavefront sensorless adaptive optics (AO) systems regarding iteration efficiency and convergence speed, this study conducts an experimental validation of a model-based wavefront sensorless AO approach. A physical experimental platform was established, which consisted of a light source, [...] Read more.
To address the limitations of conventional wavefront sensorless adaptive optics (AO) systems regarding iteration efficiency and convergence speed, this study conducts an experimental validation of a model-based wavefront sensorless AO approach. A physical experimental platform was established, which consisted of a light source, a Shack–Hartmann wavefront sensor, a deformable mirror (DM), and an imaging detector. Wavefront aberrations under different turbulence levels were employed as correction objects to evaluate the performance of the model-based wavefront sensorless AO system. For comparative analysis, experimental results obtained by using the classical stochastic parallel gradient descent (SPGD) control algorithm are also presented. Under identical software and hardware conditions, the experimental results show that as the turbulence level increases, the SPGD-based wavefront sensorless AO system requires a larger number of iterations and exhibits a slower convergence. In contrast, the model-based wavefront sensorless AO system demonstrates improved applicability and robustness in correcting large aberrations under strong turbulence levels, maintaining an almost constant convergence speed and achieving better correction performance. These findings offer theoretical insights and technical support for the real-time correction potential of large wavefront aberrations. Full article
(This article belongs to the Special Issue Micro/Nano Optical Devices and Sensing Technology)
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12 pages, 467 KB  
Article
Optimal Control for Networked Control Systems with Stochastic Transmission Delay and Packet Dropouts
by Jingmei Liu, Boqun Tan and Xiaojian Mu
Electronics 2026, 15(1), 180; https://doi.org/10.3390/electronics15010180 - 30 Dec 2025
Viewed by 371
Abstract
This paper investigates an optimal decision-making and optimization framework for networked systems operating under the coupled effects of stochastic transmission delays, packet dropouts, and input delays, which is a critical unresolved challenge in data-driven intelligent systems deployed over shared communication networks. Such uncertainty-aware [...] Read more.
This paper investigates an optimal decision-making and optimization framework for networked systems operating under the coupled effects of stochastic transmission delays, packet dropouts, and input delays, which is a critical unresolved challenge in data-driven intelligent systems deployed over shared communication networks. Such uncertainty-aware optimization problems exhibit strong similarities to modern recommender and decision support systems, where multiple performance criteria must be balanced under dynamic and resource-constrained environments while addressing the disruptive impact of coupled network-induced uncertainties. By explicitly modeling stochastic transmission delays and packet losses in the sensor to controller channel, together with input delays in the actuation loop, the problem is formulated as a stochastic optimal control task with multi-stage decision coupling that captures the interdependency of communication uncertainties and system performance. An optimal feedback policy is derived based on a discrete time Riccati recursion explicitly quantifying and mitigating the cumulative impact of network-induced uncertainties on the expected performance cost, which is a capability lacking in existing frameworks that treat uncertainties separately. Numerical simulations using realistic traffic models validate the effectiveness of the proposed framework. The results demonstrate that the proposed decision optimization approach offers a principled foundation for uncertainty-aware optimization with potential applicability to data-driven recommender and intelligent decision systems where coupled uncertainties and multi-criteria trade-offs are pervasive. Full article
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19 pages, 48003 KB  
Article
Risk-Aware Distributional Reinforcement Learning for Safe Path Planning of Surface Sensing Agents
by Jihua Dou, Zhongqi Li, Yuanhao Wang, Kunpeng Ouyang, Weihao Xia, Jianxin Lin and Huachuan Wang
Electronics 2025, 14(24), 4828; https://doi.org/10.3390/electronics14244828 - 8 Dec 2025
Viewed by 731
Abstract
In spatially constrained water domains, surface sensing agents(SSAs) must achieve safe path planning, uncertain currents, and sensor noise. We present a decentralized motion planning and collision-avoidance framework based on distributional reinforcement learning (DRL) that models the full return distribution to enable risk-aware decision [...] Read more.
In spatially constrained water domains, surface sensing agents(SSAs) must achieve safe path planning, uncertain currents, and sensor noise. We present a decentralized motion planning and collision-avoidance framework based on distributional reinforcement learning (DRL) that models the full return distribution to enable risk-aware decision making. Each surface sensing agent autonomously proceeds to its designated coordinates without rigid spatial constraints, coordinating implicitly through learned policies and a lightweight safety shield that enforces separation and kinematic limits. The method integrates (i) distributional value estimation for controllable risk sensitivity near hazards, (ii) domain randomization of sea states and disturbances for robustness, and (iii) a shielded action layer compatible with standard reactive rules (e.g., velocity obstacle-style constraints) to guarantee feasible maneuvers. In simulations across cluttered maps and stochastic current fields, the proposed approach improves success rates and reduces near-miss events compared to non-distributional RL and classical planners, while maintaining competitive path length and computation time. The results indicate that DRL-based surface sensing agent navigation is a practical path toward safe, efficient environmental monitoring and surveying. Full article
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18 pages, 6293 KB  
Article
Operational Modal Analysis of a Monopile Offshore Wind Turbine via Bayesian Spectral Decomposition
by Mumin Rao, Xugang Hua, Chi Yu, Zhouquan Feng, Jiayi Deng, Zengru Yang, Yuhuan Zhang, Feiyun Deng and Zhichao Wu
J. Mar. Sci. Eng. 2025, 13(12), 2326; https://doi.org/10.3390/jmse13122326 - 8 Dec 2025
Cited by 1 | Viewed by 533
Abstract
Offshore wind turbines (OWTs) operate under harsh marine conditions involving strong winds, waves, and salt-laden air, which increase the risk of excessive vibrations and structural failures such as tower collapse. To ensure structural safety and achieve effective vibration control, accurate modal parameter identification [...] Read more.
Offshore wind turbines (OWTs) operate under harsh marine conditions involving strong winds, waves, and salt-laden air, which increase the risk of excessive vibrations and structural failures such as tower collapse. To ensure structural safety and achieve effective vibration control, accurate modal parameter identification is essential. In this study, a vibration monitoring system was developed, and the Bayesian Spectral Decomposition (BSD) method was applied for the operational modal analysis of a 5.5 MW monopile OWT. The monitoring system consisted of ten uniaxial accelerometers mounted at five elevations along the tower, with two orthogonally oriented sensors at each level to capture horizontal vibrations. Due to continuous nacelle yawing, the measured accelerations were projected onto the structural fore–aft (FA) and side–side (SS) directions prior to modal analysis. Two days of vibration and SCADA data were collected: one under rated rotor speed and another including one hour of idle state. Data preprocessing involved outlier removal, low-pass filtering, and directional projection. The obtained data were divided into 20-min segments, and the BSD approach was applied to extract the primary modal parameters in both FA and SS directions. Comparison with results from the Stochastic Subspace Identification (SSI) technique showed strong consistency, verifying the reliability of the BSD method and its advantage in uncertainty quantification. The results indicate that the identified modal frequencies remain relatively stable under both rated and idle conditions, whereas the damping ratios increase with wind speed, with a more significant growth observed in the FA direction. Full article
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16 pages, 3153 KB  
Article
Performance Evaluation of Modal Stage SPGD Algorithm for FSOC System
by Yuling Zhao, Junrui Zhang, Yan Zhang, Wenyu Wang, Leqiang Yang, Jie Liu, Jianli Wang and Tao Chen
Photonics 2025, 12(12), 1183; https://doi.org/10.3390/photonics12121183 - 30 Nov 2025
Viewed by 473
Abstract
Sensor-less adaptive optics (SLAO) using stochastic parallel gradient descent (SPGD) offers a promising solution for wavefront correction in free-space optical communication (FSOC) systems, as it eliminates the need for conventional wavefront sensors. However, the standard SPGD algorithm’s convergence speed is limited, and it [...] Read more.
Sensor-less adaptive optics (SLAO) using stochastic parallel gradient descent (SPGD) offers a promising solution for wavefront correction in free-space optical communication (FSOC) systems, as it eliminates the need for conventional wavefront sensors. However, the standard SPGD algorithm’s convergence speed is limited, and it is prone to becoming trapped in local extrema, especially under complex, high-dimensional wavefront distortions in large-scale and dynamic FSOC systems, hindering its use in time-sensitive, high-precision scenarios. To address these limitations, we propose a novel Modal Stage SPGD (MSSPGD) algorithm which integrates subspace optimization techniques with the traditional SPGD algorithm. By projecting the control problem onto a reduced-dimensional Zernike modal subspace and adaptively expanding controlled modes number based on performance metric, our approach decomposes the high-dimensional optimization task into a coarse to fine search optimization problem, thereby accelerating convergence speed, reducing computational complexity, and enhancing robustness against local optima. Theoretical analysis and numerical simulations demonstrate that the proposed algorithm improves convergence speed, stability, and adaptability leading to more effective mitigation of turbulence-induced degradation in critical FSOC metrics. Experimental results further show that the MSSPGD algorithm achieves an approximately 25% reduction in iteration count compared to conventional SPGD. These enhancements prove that the algorithm highly suitable for real-time SLAO in demanding high-speed FSOC systems. Full article
(This article belongs to the Special Issue Adaptive Optics in Astronomy)
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41 pages, 5217 KB  
Review
Smart Drilling: Integrating AI for Process Optimisation and Quality Enhancement in Manufacturing
by Martina Panico and Luca Boccarusso
J. Manuf. Mater. Process. 2025, 9(12), 386; https://doi.org/10.3390/jmmp9120386 - 24 Nov 2025
Cited by 1 | Viewed by 1796
Abstract
Drilling is fundamental to the assembly of aerospace structures, where millions of fastening holes must meet stringent structural and geometric requirements. Despite significant technological advances, hole quality remains sensitive to nonlinear and stochastic interactions between mechanics, thermal effects, tribology, and structural configuration. This [...] Read more.
Drilling is fundamental to the assembly of aerospace structures, where millions of fastening holes must meet stringent structural and geometric requirements. Despite significant technological advances, hole quality remains sensitive to nonlinear and stochastic interactions between mechanics, thermal effects, tribology, and structural configuration. This review consolidates recent advances in intelligent drilling, focusing on how sensors and artificial intelligence (AI) are integrated to enable process understanding, prediction, and control. In-process monitoring modalities (e.g., cutting forces/torque, vibration, acoustic emission, motor current/active power, infrared thermography, and vision) are examined with respect to signal characteristics, feature design, and modelling choices for real-time anomaly detection, tool condition monitoring, and phase/interface recognition. Predictive quality modelling of burr, delamination, roughness, and roundness is discussed across statistical learning, kernel methods, and neural and hybrid models. Offline parameter optimisation via surrogate-assisted and evolutionary algorithms is considered alongside adaptive control strategies. Practical aspects of robotic drilling and multifunctional end-effectors are highlighted as enablers of embedded sensing and feedback. Finally, cross-cutting challenges (e.g., limited, heterogeneous datasets and model generalisability across materials, tools, and geometries) are outlined, together with research directions including curated multi-sensor benchmarks, multi-source transfer learning, physics-informed machine learning, and explainable AI to support trustworthy deployment in aerospace manufacturing. Full article
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29 pages, 6963 KB  
Article
Low-Cost Angular-Velocity Measurements for Sustainable Dynamic Identification of Pedestrian Footbridges: A Case Study of the Footbridge in Gdynia (Poland)
by Anna Banas
Sustainability 2025, 17(23), 10456; https://doi.org/10.3390/su172310456 - 21 Nov 2025
Viewed by 530
Abstract
This study investigates the practical value of angular-velocity measurements in the dynamic identification of pedestrian footbridges, addressing the need for reliable yet cost-effective diagnostics for slender civil structures. A comprehensive experimental campaign on a steel footbridge in Gdynia combined ambient vibration tests, forced [...] Read more.
This study investigates the practical value of angular-velocity measurements in the dynamic identification of pedestrian footbridges, addressing the need for reliable yet cost-effective diagnostics for slender civil structures. A comprehensive experimental campaign on a steel footbridge in Gdynia combined ambient vibration tests, forced excitation (light and heavy shakers), and controlled pedestrian loading. Synchronous translational accelerations and rotational velocities from MEMS sensors enabled evaluation of both bending and torsional responses. Three identification techniques—Peak Picking (PP), Frequency Domain Decomposition (FDD), and Stochastic Subspace Identification (SSI)—were applied and compared with a validated beam–shell FEM developed in SOFiSTiK. The results show that rotational data improve mode-shape interpretation and classification, notably resolving a coupled torsional–vertical mode (VT2) that was ambiguous in acceleration-only analyses. The fundamental frequency of 3.1 Hz places the bridge in a resonance-prone range; field tests confirmed predominantly vertical response, with horizontal accelerations < 0.05 m/s2 and peak vertical accelerations exceeding comfort class CL3 during synchronised walking of six pedestrians (≈2.55 m/s2) and jumping (up to 3.61 m/s2). Overall, the outcomes highlight that low-cost gyroscopic sensing offers substantial benefits for structural system identification and mode-shape characterization, enriching acceleration-based diagnostics and strengthening the basis for subsequent analyses. By reducing the financial and material demands of vibration testing, the proposed approach contributes to more sustainable assessment and maintenance of pedestrian bridges, aligning with resource-efficient monitoring strategies in civil infrastructure. Full article
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19 pages, 1950 KB  
Article
Thermo-Mechanical Fault Diagnosis for Marine Steam Turbines: A Hybrid DLinear–Transformer Anomaly Detection Framework
by Ziyi Zou, Guobing Chen, Luotao Xie, Jintao Wang and Zichun Yang
J. Mar. Sci. Eng. 2025, 13(11), 2050; https://doi.org/10.3390/jmse13112050 - 27 Oct 2025
Viewed by 664
Abstract
Thermodynamic fault diagnosis of marine steam turbines remains challenging due to non-stationary multivariate sensor data under stochastic loads and transient conditions. While conventional threshold-based methods lack the sophistication for such dynamics, existing data-driven Transformers struggle with inherent non-stationarity. To address this, we propose [...] Read more.
Thermodynamic fault diagnosis of marine steam turbines remains challenging due to non-stationary multivariate sensor data under stochastic loads and transient conditions. While conventional threshold-based methods lack the sophistication for such dynamics, existing data-driven Transformers struggle with inherent non-stationarity. To address this, we propose a hybrid DLinear–Transformer framework that synergistically integrates localized trend decomposition with global feature extraction. The model employs a dual-branch architecture with adaptive positional encoding and a gated fusion mechanism to enhance robustness. Extensive evaluations demonstrate the framework’s superiority: on public benchmarks (SMD, SWaT), it achieves statistically significant F1-score improvements of 2.7% and 0.3% over the state-of-the-art TranAD model under a controlled, reproducible setup. Most importantly, validation on a real-world marine steam turbine dataset confirms a leading fault detection accuracy of 94.6% under variable conditions. By providing a reliable foundation for identifying precursor anomalies, this work establishes a robust offline benchmark that paves the way for practical predictive maintenance in marine engineering. Full article
(This article belongs to the Section Ocean Engineering)
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