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Keywords = small-scaled hydrogen production

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39 pages, 3585 KB  
Article
From Barriers to Enablers: A Multi-Evidence Strategic Framework for Green Hydrogen Adoption in Conflict-Affected Developing Economies: The Case of Palestine
by Abdelnaser Dwaikat, Sameer Abu-Eisheh and Ammar Alkhalidi
Hydrogen 2026, 7(2), 86; https://doi.org/10.3390/hydrogen7020086 - 22 Jun 2026
Viewed by 308
Abstract
Green hydrogen—hydrogen produced from renewable electricity—is central to global decarbonization strategies. However, despite their fragile governance, damaged infrastructure, water scarcity, and limited investment security, conflict-affected developing economies remain largely absent from hydrogen research. This study addresses that gap by developing and validating a [...] Read more.
Green hydrogen—hydrogen produced from renewable electricity—is central to global decarbonization strategies. However, despite their fragile governance, damaged infrastructure, water scarcity, and limited investment security, conflict-affected developing economies remain largely absent from hydrogen research. This study addresses that gap by developing and validating a multi-evidence strategic framework for green-hydrogen (GH2) adoption in fragile institutional environments, using Palestine as a challenging test case. Methodologically speaking, the framework integrates four evidence streams—barrier prioritization by 45 Palestinian experts using the Analytic Hierarchy Process (AHP); structural modeling of barrier–adoption–sustainability relationships using partial least squares structural equation modeling (PLS-SEM); strategic-pathway ranking using the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS); and an original Sustainable Development Goal (SDG) Contribution Index—externally validated by an independent panel of 120 energy experts across 18 Middle East and North Africa (MENA) countries. Three findings stand out. Firstly, expert perception and structural evidence diverge: technical barriers receive the highest expert weight (56.2%) yet show the weakest structural effect on adoption (β = −0.230), whereas social barriers, weighted lowest by experts (4.8%), rank second in predictive power (β = −0.310). Secondly, Small-Scale Community Production is the most robust deployment pathway, ranked first under every weighting scenario tested. Thirdly, government policy quality acts as a governance multiplier, raising the sustainability returns of adoption by 20.2%, with benefits concentrated in SDGs 7, 13, 8, and 9. Practically speaking, the framework yields seven strategic goals and a phased 2026–2040 roadmap for fragile developing economies. Full article
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19 pages, 4114 KB  
Article
Design, Implementation and Experimental Evaluation of an Additively Manufactured SiSiC Reactor for Catalytic Steam Reforming
by Alexander Feldner, Jakob Müller, Peter Treiber and Jürgen Karl
Appl. Sci. 2026, 16(11), 5724; https://doi.org/10.3390/app16115724 - 5 Jun 2026
Viewed by 247
Abstract
Hydrogen from biogenic sources is central to the transition to a carbon-neutral energy system, offering flexibility for mobility and industrial applications. Decentralized steam reforming of biogas enables on-site hydrogen production but requires precise heat management due to its strongly endothermic nature. In small-scale [...] Read more.
Hydrogen from biogenic sources is central to the transition to a carbon-neutral energy system, offering flexibility for mobility and industrial applications. Decentralized steam reforming of biogas enables on-site hydrogen production but requires precise heat management due to its strongly endothermic nature. In small-scale systems, conventional manufacturing approaches often limit geometric flexibility and thermal integration, whereas additive manufacturing enables highly integrated reactor structures that overcome these constraints. This study presents the development and experimental evaluation of a compact, monolithic reformer additively manufactured from silicon-infiltrated silicon carbide, combining combustion and reforming zones in a single component to enhance heat transfer and compactness. The reactor features an internal U-shaped reforming channel filled with a nickel-based catalyst and was tested under varying loads. CH4 conversions of 95–99% close to equilibrium were achieved at gas hourly space velocities up to 75,000 h−1. Stable internal heat supply sustained reforming, although combustion results remain preliminary due to manufacturing-related blockages in the combustion channels, as revealed by computed tomography (CT) analysis. Energy assessments indicate that thermal efficiency is primarily limited by external heat losses of up to 46%, resulting from the high operating temperatures and small reactor dimensions. The results demonstrate the feasibility of the integrated reactor concept while highlighting current limitations related to manufacturability and heat losses, providing a basis for future optimization and scale-up. Full article
(This article belongs to the Section Applied Thermal Engineering)
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23 pages, 8509 KB  
Article
Physics-Informed Reduced-Order Digital Twin for Edge Deployment: Online Tracking of Heat Transfer Dynamics Under Variable Loads and Strong Noise
by Weifu Wang and Guoqiang Zhang
Processes 2026, 14(10), 1539; https://doi.org/10.3390/pr14101539 - 9 May 2026
Viewed by 373
Abstract
Large-scale shell-and-tube heat exchangers operate for extended periods, critically affecting the energy efficiency and safety of hydrogen production processes. However, online condition monitoring on industrial distributed control systems (DCSs) is often hindered by an engineering trilemma: high-fidelity mechanistic models incur prohibitive computational latency; [...] Read more.
Large-scale shell-and-tube heat exchangers operate for extended periods, critically affecting the energy efficiency and safety of hydrogen production processes. However, online condition monitoring on industrial distributed control systems (DCSs) is often hindered by an engineering trilemma: high-fidelity mechanistic models incur prohibitive computational latency; static constant-parameter models suffer from severe systematic bias; and purely data-driven models risk yielding non-physical predictions under out-of-distribution scenarios such as variable-load operations. To address these challenges, this study proposes a physics-guided adaptive digital twin tailored to high-noise industrial DCS environments. Energy conservation and the counterflow logarithmic mean temperature difference (LMTD) relation are embedded as hard constraints in a lightweight reduced-order model (ROM). On this basis, a closed-loop online adaptation strategy—comprising physical-bound checking, window-wise inverse estimation, anomaly rollback, and exponentially weighted moving average (EWMA) smoothing—treats the overall heat transfer coefficient U as an equivalent time-varying parameter that co-evolves with operating regimes. Validation on real plant DCS data under variable-load conditions shows that, compared with a conservative fixed-U baseline, the proposed online update eliminates massive systematic overestimations (up to tens of degrees Celsius) and suppresses inversion oscillations caused by small cold-side temperature differences and sensor noise. Relative to an overfitting-prone data-driven baseline, the framework retains millisecond-level inference latency while enforcing thermodynamic feasibility, thereby establishing a dynamic healthy baseline. This baseline provides a proxy indicator for distinguishing load-induced reversible variations from potential degradation-related residual trends. Full article
(This article belongs to the Section Process Control, Modeling and Optimization)
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43 pages, 1469 KB  
Review
Available Pilot-Scale Technologies for Gasification of High-Ash-Content Biomass
by Ebtihal Abdelfatah-Aldayyat, Iván Orlando Cabeza, Jairo E. Rubiano and Xiomar Gómez
Environments 2026, 13(5), 261; https://doi.org/10.3390/environments13050261 - 8 May 2026
Viewed by 1633
Abstract
The transition toward low-carbon energy systems and circular economy frameworks has intensified interest in biomass and waste valorization technologies that deliver reliable energy carriers while mitigating greenhouse gas emissions. Among the thermo-chemical pathways, gasification has emerged as a particularly flexible and robust option [...] Read more.
The transition toward low-carbon energy systems and circular economy frameworks has intensified interest in biomass and waste valorization technologies that deliver reliable energy carriers while mitigating greenhouse gas emissions. Among the thermo-chemical pathways, gasification has emerged as a particularly flexible and robust option for transforming biomass resources into synthesis gas suitable for power generation, hydrogen production, and synthetic fuels. This review critically examines biomass gasification as a feasible alternative for valorizing waste and producing syngas. The manuscript discusses the physicochemical characteristics of biomass, highlights its influence on syngas quality, tar formation, and cold gas efficiency. The fundamental stages of the gasification process and the effects of different operating parameters were systematically reviewed. Special attention was given to the challenges posed by low-quality biomass, such as sewage sludge, digestates, and manures, which are characterized by high-ash content and high moisture levels. Syngas energy content reported across different experiences was usually around 4–5 MJ/m3 when operating with low-quality biomass, resulting in lower efficiencies than those reported for lignocellulosic biomass (around 30–70%, expressed as cold gas efficiency (CGE)). Current small-scale commercial gasification technologies were also reviewed, with emphasis on operational constraints. This review provides an integrated perspective on the operational challenges associated with low-quality biomass gasification and discusses technological pathways to enhance process efficiency and salability. Although biomass gasification cannot yet be regarded as a fully mature technology across all feedstocks, it nonetheless constitutes a technically significant pathway for strengthening energy system resilience and advancing the production of sustainable fuels within a net zero carbon framework. Full article
(This article belongs to the Special Issue Circular Economy in Waste Management: Challenges and Opportunities)
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31 pages, 2522 KB  
Article
Techno-Economic Analysis of Small-Scale Electro-Ammonia Production in a Port Platform for Maritime Transport
by Lucía Pérez-Gandarillas, Berta Galán and Javier R. Viguri
Clean Technol. 2026, 8(3), 65; https://doi.org/10.3390/cleantechnol8030065 - 3 May 2026
Viewed by 1059
Abstract
Maritime transport is energy-efficient but remains heavily dependent on fossil fuels. Renewable electricity-based ammonia (e-NH3) has emerged as a promising alternative, particularly through small-scale, modular production. Assessing its economic viability is essential for future adoption, and techno-economic analysis offers a structured [...] Read more.
Maritime transport is energy-efficient but remains heavily dependent on fossil fuels. Renewable electricity-based ammonia (e-NH3) has emerged as a promising alternative, particularly through small-scale, modular production. Assessing its economic viability is essential for future adoption, and techno-economic analysis offers a structured way to evaluate its feasibility. This study investigates the cost performance of a small-scale offshore e-NH3 plant of 2.4 tons per day (tpd) at the Port of Santander, Spain, based on nitrogen obtained via membrane separation and hydrogen from electrolysis of pretreated seawater. The results are based on process simulation outcomes obtained using ASPEN v14, and the detailed cost breakdown is derived from modular costing methodologies applied to preliminary process designs and sensitivity analyses of the levelized cost of ammonia (LCOA) with respect to the main variables. A comparative review of LCOA values reported in the literature for offshore and onshore e-NH3 plants is provided. An estimated CAPEX of 5.99 M EUR (equivalent to 0.53 M EUR/y), OPEX of 1.58 M EUR/y, and an LCOA of 2408 EUR/tNH3 are obtained, with equipment investment and operating costs identified as the most influential parameters. The results highlight the need for supraregional techno-economic studies considering optimal offshore wind availability within a collaborative interregional framework. Full article
(This article belongs to the Topic Clean and Low Carbon Energy, 2nd Edition)
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27 pages, 3151 KB  
Article
Techno-Economic Evaluation for Renewable Deployment in Southern Chile: Expanding the Green Hydrogen Frontier
by Teresa Guarda, Silvio F. Durán Velásquez, Alejandro E. Córdova Arellano, Germán Herrera-Vidal, Oscar E. Coronado-Hernández, Gustavo Gatica, Modesto Pérez-Sánchez and Jairo R. Coronado-Hernández
Appl. Sci. 2026, 16(7), 3165; https://doi.org/10.3390/app16073165 - 25 Mar 2026
Viewed by 709
Abstract
Chile stands out for its renewable energy resources and its commitment to developing green hydrogen. However, achieving cost parity with gray hydrogen remains an obstacle, mainly due to high capital costs and sensitivity to scale. This study assesses the technical and economic feasibility [...] Read more.
Chile stands out for its renewable energy resources and its commitment to developing green hydrogen. However, achieving cost parity with gray hydrogen remains an obstacle, mainly due to high capital costs and sensitivity to scale. This study assesses the technical and economic feasibility of green hydrogen production, using five different plants located in the Magallanes region in the south of the country as a reference. The model integrates a detailed framework of wind generation, PEM electrolysis, compression, and high-pressure storage subsystems, as well as a stochastic economic layer that combines the CAPEX, NPV, and LCOH assessments using Monte Carlo simulations. It also incorporates real-world capacity distributions and probabilistic fluctuations in systems. A sensitivity analysis confirms production scale as the main factor affecting profitability, with a break-even threshold of 0.5 MW. The results show that the LCOH decreases from 7.1 USD to 3.4 USD/kgH2 as capacity increases. The analysis reveals that only 23.88% of small-scale configurations yield positive NPV, underscoring the need for scaling to achieve economic viability. Full article
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29 pages, 1884 KB  
Review
Nuclear Fuel Revival: Uranium Markets, SMRs, and Global Energy Security
by Brenda Huerta-Rosas and Eduardo Sánchez-Ramírez
Commodities 2026, 5(1), 7; https://doi.org/10.3390/commodities5010007 - 13 Mar 2026
Viewed by 4231
Abstract
This review examines the renewed strategic relevance of uranium within the evolving global energy system, emphasizing uranium market dynamics, emerging nuclear technologies, and geopolitical realignments. Moving beyond traditional perspectives that treat uranium primarily as a cyclical commodity or focus narrowly on reactor design, [...] Read more.
This review examines the renewed strategic relevance of uranium within the evolving global energy system, emphasizing uranium market dynamics, emerging nuclear technologies, and geopolitical realignments. Moving beyond traditional perspectives that treat uranium primarily as a cyclical commodity or focus narrowly on reactor design, the article frames uranium as a critical strategic resource at the intersection of energy security, decarbonization, and industrial transformation. The analysis integrates market fundamentals with technological developments, particularly small modular reactors (SMRs) and advanced high-temperature reactor systems, and regional policy strategies to provide a holistic perspective largely absent from the existing literature. Quantitative evidence indicates a structurally tightening uranium market, with global reactor demand of approximately 67,500 tU per year and mine production historically meeting only 74–90% of annual requirements. Uranium prices have rebounded from below $20 lb−1 U3O8 in 2016 to above $80 lb−1 by late 2023, reflecting supply concentration, long development timelines for new mines, and renewed political commitments to nuclear energy. Demand projections suggest an increase of around 28% by 2030 and the potential for a doubling by mid-century under high-nuclear deployment scenarios. From a technological perspective, while SMRs and advanced reactors may increase uranium consumption per unit of electricity, they substantially expand nuclear energy deployment into new domains, including remote power systems, industrial heat applications, and large-scale low-carbon hydrogen production. Overall, the study highlights a qualitative shift in uranium’s role, positioning it as both a foundational component and a key enabler of integrated low-carbon energy systems spanning electricity, heat, and hydrogen production. Full article
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29 pages, 2121 KB  
Article
Sustainable Hydrogen from Palm Oil Rachis: A Techno-Environmental-Economic Assessment for Palm Rachis Gasification in Colombian Post-Conflict Rural Territories
by Paola Andrea Acevedo Pabón, Tamy Carolina Herrera-Rodríguez and Ángel Darío González-Delgado
Sustainability 2026, 18(3), 1661; https://doi.org/10.3390/su18031661 - 6 Feb 2026
Cited by 1 | Viewed by 629
Abstract
The global push for energy decarbonization has increased interest in hydrogen as a clean energy carrier. Biohydrogen from agricultural residues is a promising pathway for countries with strong agro-industrial sectors. This study evaluates the technical, economic, and environmental feasibility of hydrogen production from [...] Read more.
The global push for energy decarbonization has increased interest in hydrogen as a clean energy carrier. Biohydrogen from agricultural residues is a promising pathway for countries with strong agro-industrial sectors. This study evaluates the technical, economic, and environmental feasibility of hydrogen production from palm oil rachis in two post-conflict regions of Colombia: a large-scale facility in Bolívar and a small-scale plant in Santander. The assessment integrates Aspen Plus® (version 14) simulations using the NRTL thermodynamic model, an attributional gate-to-gate Life Cycle Assessment (LCA) with ReCiPe Midpoint (H), and a techno-economic analysis. The simulated process includes biomass drying, decomposition, steam gasification, syngas cleaning, and methane reforming. A key technical finding was the non-linear relationship between feedstock composition and process yield. Although Santander’s biomass had a higher hydrogen content (9.42% vs. 6.58%), Bolívar achieved a much higher conversion efficiency (0.198 kg H2/kg biomass) and produced over seven times more hydrogen while processing only 5.8 times more biomass. Environmental results showed clear advantages for Bolívar, which presented lower impacts across most categories compared to Santander and the fossil-based hydrogen benchmark. Bolívar achieved a Global Warming Potential of 2.47 kg CO2 eq/kg H2, far below the 15.03 kg CO2 eq/kg H2 of Santander, and showed favorable performance in particulate matter formation, acidification, and fossil resource scarcity. Economically, Bolívar was viable, with a Net Present Value of USD 25.01 million, a Benefit–Cost Ratio of 3.29, and a discounted payback period of 4.54 years. Santander was economically unfeasible under all conditions. Hydrogen production from palm rachis is technically feasible, environmentally beneficial, and economically viable when biomass availability and process integration are adequate, as illustrated by the Bolívar case. Full article
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21 pages, 4280 KB  
Article
Development of a Dashboard for Simulation Workflow Visualization and Optimization of an Ammonia Synthesis Reactor in the HySTrAm Project (Horizon EU)
by Eleni Douvi, Dimitra Douvi, Jason Tsahalis and Haralabos-Theodoros Tsahalis
Computation 2026, 14(2), 38; https://doi.org/10.3390/computation14020038 - 2 Feb 2026
Viewed by 1394
Abstract
Although hydrogen plays a crucial role in the EU’s strategy to reduce greenhouse gas emissions, its storage and transport are technically challenging. If ammonia is produced efficiently, it can be a promising hydrogen carrier, especially in decentralized and flexible conditions. The Horizon EU [...] Read more.
Although hydrogen plays a crucial role in the EU’s strategy to reduce greenhouse gas emissions, its storage and transport are technically challenging. If ammonia is produced efficiently, it can be a promising hydrogen carrier, especially in decentralized and flexible conditions. The Horizon EU HySTrAm project addresses this problem by developing a small-scale, containerized demonstration plant consisting of (1) a short-term hydrogen storage container using novel ultraporous materials optimized through machine learning, and (2) an ammonia synthesis reactor based on an improved low-pressure Haber–Bosch process. This paper presents an initial version of a Python (v3.9)-based dashboard designed to visualize and optimize the simulation workflow of the ammonia synthesis process. Designed as a baseline for a future online, automated tool, the dashboard allows the comparison of three reactor configurations already defined through simulations and aligned with the upcoming experimental campaign: single tube, two reactors in parallel swing mode and two reactors in series. Pressures at the inlet/outlet, temperatures across the reactor, operation recipe and ammonia production over time are displayed dynamically to evaluate the performance of the reactor. Future versions will include optimization features, such as the identification of optimal operating modes, the reduction of production time, an increase of productivity, and catalyst degradation estimation. Full article
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24 pages, 9785 KB  
Article
Small Modular Reactors for a Low-Carbon Future: An In-Depth Analysis of Technology, Impact and Market Potential
by Eleni Himona and Andreas Poullikkas
Energies 2026, 19(2), 522; https://doi.org/10.3390/en19020522 - 20 Jan 2026
Viewed by 2934
Abstract
In this work a comprehensive analysis of Small Modular Reactors (SMRs) as a pivotal technology for addressing global energy challenges while minimizing carbon emissions is presented. The study examines SMRs’ technical characteristics, economic considerations, and technological maturity, with particular emphasis on their potential [...] Read more.
In this work a comprehensive analysis of Small Modular Reactors (SMRs) as a pivotal technology for addressing global energy challenges while minimizing carbon emissions is presented. The study examines SMRs’ technical characteristics, economic considerations, and technological maturity, with particular emphasis on their potential as polygeneration systems. SMRs, representing evolutionary advancements of nuclear fission technology, offer near-term deployability, enhanced safety features, and modular economic benefits through factory fabrication and standardized production. The analysis specifically focuses on the competitiveness of SMRs in electricity, hydrogen and large-scale water desalination production. Through parametric optimization using complementary algorithms, the study rigorously quantifies SMR competitiveness by calculating the Levelized Cost of Electricity (LCOE), Levelized Cost of Hydrogen (LCOH), and Levelized Cost of Water (LCOW) across varying capacity ranges (50–600 MWe) and capital costs (3000–8000 US$/kW). The results demonstrate that capital cost minimization is the primary factor for achieving cost-competitiveness, with economies of scale providing secondary benefits. The findings indicate that SMRs can achieve competitive LCOE values within the 40–100 US$/MWh range for electricity markets, while hydrogen production costs range from 3.33 to 11.68 US$/kg and desalination costs from 0.40 to 0.98 US$/m3, positioning SMRs as economically viable solutions for integrated energy–water–hydrogen systems. Full article
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41 pages, 6791 KB  
Article
Integrated Biogas–Hydrogen–PV–Energy Storage–Gas Turbine System: A Pathway to Sustainable and Efficient Power Generation
by Artur Harutyunyan, Krzysztof Badyda and Łukasz Szablowski
Energies 2026, 19(2), 387; https://doi.org/10.3390/en19020387 - 13 Jan 2026
Cited by 1 | Viewed by 1503
Abstract
The increasing penetration of variable renewable energy sources intensifies grid imbalance and challenges the reliability of small-scale power systems. This study addresses these challenges by developing and analyzing a fully integrated hybrid energy system that combines biogas upgrading to biomethane, photovoltaic (PV) generation, [...] Read more.
The increasing penetration of variable renewable energy sources intensifies grid imbalance and challenges the reliability of small-scale power systems. This study addresses these challenges by developing and analyzing a fully integrated hybrid energy system that combines biogas upgrading to biomethane, photovoltaic (PV) generation, hydrogen production via alkaline electrolysis, hydrogen storage, and a gas-steam combined cycle (CCGT). The system is designed to supply uninterrupted electricity to a small municipality of approximately 4500 inhabitants under predominantly self-sufficient operating conditions. The methodology integrates high-resolution, full-year electricity demand and solar resource data with detailed process-based simulations performed using Aspen Plus, Aspen HYSYS, and PVGIS-SARAH3 meteorological inputs. Surplus PV electricity is converted into hydrogen and stored, while upgraded biomethane provides dispatchable backup during periods of low solar availability. The gas-steam combined cycle enables flexible and efficient electricity generation, with hydrogen blending supporting dynamic turbine operation and further reducing fossil fuel dependency. The results indicate that a 10 MW PV installation coupled with a 2.9 MW CCGT unit and a hydrogen storage capacity of 550 kg is sufficient to ensure year-round power balance. During winter months, system operation is sustained entirely by biomethane, while in high-solar periods hydrogen production and storage enhance operational flexibility. Compared to a conventional grid-based electricity supply, the proposed system enables near-complete elimination of operational CO2 emissions, achieving an annual reduction of approximately 8800 tCO2, corresponding to a reduction of about 93%. The key novelty of this work lies in the simultaneous and process-level integration of biogas, hydrogen, photovoltaic generation, energy storage, and a gas-steam combined cycle within a single operational framework, an approach that has not been comprehensively addressed in the recent literature. The findings demonstrate that such integrated hybrid systems can provide dispatchable, low-carbon electricity for small communities, offering a scalable pathway toward resilient and decentralized energy systems. Full article
(This article belongs to the Special Issue Transitioning to Green Energy: The Role of Hydrogen)
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24 pages, 13011 KB  
Article
Assessment of Potential for Green Hydrogen Production in a Power-to-Gas Pilot Plant Under Real Conditions in La Guajira, Colombia
by Marlon Cordoba-Ramirez, Marlon Bastidas-Barranco, Dario Serrano-Florez, Leonel Alfredo Noriega De la Cruz and Andres Adolfo Amell Arrieta
Energies 2025, 18(24), 6631; https://doi.org/10.3390/en18246631 - 18 Dec 2025
Viewed by 742
Abstract
This study presents the operational assessment of a pilot-scale power-to-gas (PtG) facility located in La Guajira, Colombia, which integrates a 10 kW photovoltaic array and a 5 kW wind turbine to power a system with two anion exchange membrane (AEM) electrolyzer of 4.8 [...] Read more.
This study presents the operational assessment of a pilot-scale power-to-gas (PtG) facility located in La Guajira, Colombia, which integrates a 10 kW photovoltaic array and a 5 kW wind turbine to power a system with two anion exchange membrane (AEM) electrolyzer of 4.8 kW in total for green hydrogen production. Unlike most studies that rely on simulations or short-term evaluations, this study analyzes nine months of real operating data to quantify renewable energy availability, system capacity factors, and effective hydrogen output under tropical conditions. The results show that the hybrid system generated 7111 kWh during the monitoring period. The comparison of theoretical models with real-time energy production shows a low correlation between the data. The MBE ranged from 1253 to 2988 for the solar system, from −814 to 1013 for the wind system, and from 338 to 2714 for the hybrid system. The RMSE values obtained for each evaluated month ranged from 3179 to 3811 for the solar system, from 928 to 1910 for the wind system, and from 2310 to 4327 for the hybrid system, suggesting that the theoretical models tend to overestimate the energy production of the hybrid system in general terms. From the renewable energy produced in real conditions, 92 kg of hydrogen was produced at an average rate of 9 kg/month, considering the availability of wind and solar resources. However, approximately 300 kWh/month of renewable electricity remained unused because the removable generation did not meet the operating conditions of the electrolyzers, highlighting the importance of improved energy management and storage strategies. These findings provide a real scenario of power-to-gas system performance under Caribbean climatic conditions in Colombia, demonstrate the challenges of resource intermittency and system underutilization, and underline the importance of design systems that allow these intermittencies to be managed for the more optimal production of hydrogen from renewable sources. The outcomes contribute to the understanding of small-scale PtG systems in developing regions and support decision making for future scaling and replication of hybrid renewable–hydrogen infrastructures. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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22 pages, 12930 KB  
Article
Design of Modular Methanol Reformers Utilizing Industrial Waste Heat for Sustainable Hydrogen Production
by Yexin Chen, Yihan Jiang, Dian Xiong, Yangyang Ji, Jinru Luo and Xinyu Liu
Sustainability 2025, 17(24), 11180; https://doi.org/10.3390/su172411180 - 13 Dec 2025
Cited by 2 | Viewed by 798
Abstract
Renewable methanol is considered a promising carrier for sustainable hydrogen due to its convenience in storage and transportation. Methanol steam reforming (MSR) using exhaust heat from industrial boilers can further enhance energy efficiency. However, existing methanol reforming systems still face challenges in terms [...] Read more.
Renewable methanol is considered a promising carrier for sustainable hydrogen due to its convenience in storage and transportation. Methanol steam reforming (MSR) using exhaust heat from industrial boilers can further enhance energy efficiency. However, existing methanol reforming systems still face challenges in terms of matching with industrial boilers, heat exchanger compactness, and adaptability to fluctuations in exhaust gas conditions. To address these issues, this study proposes the design of a modular methanol reforming system driven by the exhaust heat of small industrial boilers and develops a three-dimensional multiphysics simulation model to investigate the heat transfer and reaction characteristics within the reactor. The results indicate that, within the ranges of exhaust heat temperature (220–270 °C), flow rate (0.4–1.2 g/s), and channel spacing (60–100 mm), increasing the exhaust heat temperature enhances the endothermic reforming process, while decreasing the channel spacing improves heat transfer and increases methanol conversion. The reactor with a 60 mm channel spacing achieves a conversion ratio of up to 95.3% at a flow rate of 0.4 g/s. Although the hydrogen yield increases with flow rate, the single-pass conversion ratio decreases due to shorter residence time and increased load per unit volume. Compared to traditional fixed-structure reactors, the proposed modular system allows flexible matching of scale and heat exchange capacity through adjustable channel configurations, enhancing adaptability to fluctuations in industrial exhaust temperature and load. This design improves the utilization efficiency of low-grade waste heat and offers a practical engineering solution for sustainable distributed hydrogen production. Full article
(This article belongs to the Section Energy Sustainability)
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32 pages, 2680 KB  
Review
A Review of Multi-Port Converter Architecture in Hydrogen-Based DC Microgrid
by Qiyan Wang, Kosala Gunawardane and Li Li
Energies 2025, 18(24), 6487; https://doi.org/10.3390/en18246487 - 11 Dec 2025
Cited by 2 | Viewed by 1321
Abstract
With the rapid advancement of hydrogen-based direct current microgrid (H2-DCMG) technology, multi-port converters (MPCs) have emerged as the pivotal interface for integrating renewable power generation, energy storage, and diverse DC loads. This paper systematically reviews the current research status and development [...] Read more.
With the rapid advancement of hydrogen-based direct current microgrid (H2-DCMG) technology, multi-port converters (MPCs) have emerged as the pivotal interface for integrating renewable power generation, energy storage, and diverse DC loads. This paper systematically reviews the current research status and development trends of isolated and non-isolated MPC topologies within hydrogen-based DC microgrids. Firstly, it analyses the interface requirements for typical distributed energy sources (DER) such as photovoltaics (PV), wind turbines (WT), fuel cells (FC), battery energy storage (BESS), proton exchange membrane electrolyzers (PEMEL), and supercapacitors (SC). Secondly, it classifies and evaluates existing MPC topologies, clarifying the structural characteristics, technical advantages, and challenges faced by each type. Results indicate that non-isolated topologies offer advantages such as structural simplicity, high efficiency, and high power density, making them more suitable for residential and small-scale microgrid applications. Isolated topologies, conversely, provide electrical isolation and modular scalability, rendering them appropriate for high-voltage electrolytic hydrogen production and industrial scenarios with stringent safety requirements. Finally, the paper identifies current research gaps and proposes that future efforts should focus on exploring topology optimization, system integration design, and reliability enhancement. Full article
(This article belongs to the Special Issue Novel and Emerging Energy Systems)
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20 pages, 465 KB  
Article
Methanol Production Pathways in Nova Scotia: Opportunities and Challenges for Carbon Capture, Utilization, and Storage
by Augustine Okafor and Larry Hughes
Energies 2025, 18(24), 6415; https://doi.org/10.3390/en18246415 - 8 Dec 2025
Viewed by 663
Abstract
Producing methanol through carbon capture and utilization presents a sustainable alternative to traditional methods. This study explores two main production pathways, which are further divided into four distinct scenarios. In Nova Scotia, methanol could be produced by combining green hydrogen with either biogenic [...] Read more.
Producing methanol through carbon capture and utilization presents a sustainable alternative to traditional methods. This study explores two main production pathways, which are further divided into four distinct scenarios. In Nova Scotia, methanol could be produced by combining green hydrogen with either biogenic or fossil-derived carbon dioxide sources. The four scenarios differ in scale, carbon source, and methanol output. Scenario 1, a small biomass plant, captures 0.033 Mt CO2/yr and produces 0.024 Mt methanol, but uses only 3% of the green hydrogen. Scenario 2, a natural gas plant, captures 0.90 Mt CO2/yr and produces 0.66 Mt methanol with 69% hydrogen use. Scenario 3, a coal plant, captures 2.30 Mt CO2/yr, converting 57% to 0.94 Mt methanol. Scenario 4, a proposed BECCS plant, captures 2.46 Mt CO2/yr, converts 53% to 0.94 Mt green methanol, and delivers the highest net-negative emissions, making it the most climate-friendly option. While Scenarios 1, 2, and 3 could benefit from retrofitting existing plants, Scenario 4 would require significant infrastructure investment to make it a reality. The study concludes that while Nova Scotia possesses the resources to support renewable and non-renewable methanol production, challenges related to CO2 availability, green hydrogen production, biomass supply, energy requirement, and public perception must be addressed. Full article
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