Search Results (111)

Inkjet printing technology shows significant potential for producing high-performance conductive circuits in printed electronics. However, conventional silver nanoparticle (Ag NP) inks often face challenges such as nozzle clogging, poor stability, and low conductivity after low-temperature sintering. While most existing studies focus solely on dispersant selection or individual process optimization, few have systematically explored the synergistic effects of particle size distribution, dispersion methods, and dispersant dosage. This study proposes a sequential optimization approach involving centrifugal classification to identify an optimal Ag NPs source and size distribution, followed by comparison and optimization of different dispersion methods. Furthermore, the effects of dispersant (a PEO-PPO-PEO triblock copolymer) concentration and application strategy (individual or combined use) on the rheological properties and conductivity of the ink were systematically investigated. The optimized Ag NP ink demonstrated excellent jetting stability with no nozzle clogging, exhibiting a surface tension of 19.60 mN/m and a viscosity of 6.83 mPa·s. After low-temperature sintering at 260 °C on glass or polyimide (PI) substrates, the printed patterns achieved a high electrical conductivity of 1.506 × 10⁷ S/m. Printing on polyethylene terephthalate (PET) at 150 °C confirmed compatibility with heat-sensitive flexible substrates. This work offers a comprehensive and practical strategy for developing highly reliable and conductive Ag NP inks, facilitating their application in next-generation printed electronics. Full article

In this work, silver nanoparticles (AgNPs) used in conductive inks were synthesized for implementation in printable and flexible electronics. The nanoparticles were obtained using silver nitrate as a precursor agent, sodium citrate as a reductive/protective agent and sodium borohydride as a reductive, whose concentrations were varied for optimization. The optical absorption, morphology, size-distribution, crystallinity and stability over time of the processed nanoparticles were determined upon the content of the chemical contents. The AgNPs-based inks were then tested as conductive wires drawn on different common flexible substrates to measure their electrical characteristics and demonstrate their relevance in printable electronics. Full article

In this work, an eco-friendly 3D screen printing technique implemented in roll-to-roll technology for the manufacturing of flexible electronics is presented. The conductive ink was prepared through the decomposition of hydrogen peroxide, an eco-friendly reagent, onto the surfaces of silver nanoparticles. A biodegradable master pattern for screen printing was printed by 3D fused deposition modeling using a polylactic acid filament. This technique was implemented to fabricate hybrid touch-sensitive sensors, to be used as electrical switches, on both photographic and conventional office papers. The functionality of these sensors was demonstrated, and the systems were tested under aging and bending conditions, proving the reliability of this technological approach in flexible electronics and offering a biodegradable alternative. Full article

The progressive aging of the population requires reliable, non-invasive, and real-time tools to monitor hydration, prevent dehydration-related complications, and promote active aging in elderly patients. Wearable sensors based on interdigitated electrodes (IDEs) and on Electrochemical Impedance Spectroscopy (EIS) represent a promising tool thanks to their miniaturization, sensitivity to dielectric variations with humidity, and compatibility with flexible substrates. This study reports the design, fabrication, and metrological characterization of inkjet-printed IDEs for skin hydration monitoring, as a building block of a multisensor wearable device. IDEs were fabricated on polyimide substrates using silver nanoparticle-based ink. Their characterization involved the following: (i) morphological evaluation by scanning electron microscopy; (ii) EIS measurements in KCl solutions, leading to developing a regression model to correlate impedance with salt concentration; (iii) in vitro EIS validation on agar gel samples, which demonstrated a robust linear relationship between the impedance phase shift at 199.5 $\mathrm{Hz}$ and water loss, with consistent sensitivity values across sensors. The results confirm the feasibility of IDEs for hydration monitoring, identifying optimal frequency ranges and validating regression models. These findings represent a critical step toward the development of multisensor wearable devices for elderly monitoring, enabling decentralized and continuous health monitoring to improve healthcare sustainability and telemedicine. Full article

Acute Myocardial Infarction (AMI) is a critical cardiac condition that poses a substantial threat to myocardial function. Expedient diagnosis of AMI is paramount and relies on serological assays for rapid and accurate quantification of relevant biomarkers. Electrochemical sensors have emerged as promising candidates for this application, owing to their accessibility, operational simplicity, and high specificity. In this study, we developed a paper-based electrochemical immunosensor to detect cardiac troponin I in serum and saliva specimens. The electrode was fabricated using screen-printing technology with photographic paper as the substrate, employing graphite-based ink, nail polish, and acetone as the solvent. A quasi-reference electrode was constructed using silver powder-based ink, nail polish, and acetone. The immunosensor was prepared by modifying the working electrode with gold nanoparticles (AuNP) functionalized with cardiac troponin I antibodies (anti-cTnI) and bovine serum albumin (BSA). This modified electrode was subsequently used to detect the troponin I antigen. The analyses were performed in 0.1 mol L⁻¹ phosphate buffer medium, pH 7.00, in the presence of 5.0 mmol L⁻¹ of the potassium ferrocyanide probe. The immunosensor exhibited a sensitivity of 0.006 µA/fg mL⁻¹, a limit of detection of 9.83 fg mL⁻¹, and a limit of quantification of 32.79 fg mL⁻¹. Specificity studies conducted in the presence of other macromolecules demonstrated minimal interference, with relative standard deviations (RSD) below 5.00%, indicating a specific interaction with troponin I. Furthermore, the immunosensor demonstrated excellent reproducibility and stability. Upon application to serum and saliva samples, the immunosensor presented recoveries of approximately 99–105%, suggesting its potential applicability in clinical analyses. Full article

Residual-free eutectic Au80Sn20 soldering is still the dominant assembly technology for optoelectronic devices such as high-power lasers, LEDs, and photodiodes. Due to the high cost of gold, alternatives are desirable. This paper investigates the thermal performance of copper-based sintering for optoelectronic submodules on first and second level to obtain thermally efficient thin bondlines. Sintered interconnects obtained by a new particle-free copper ink, based on complexed copper salt, are compared with copper flake and silver nanoparticle sintered interconnects and benchmarked against AuSn solder interconnects. The copper ink is dispensed and predried at 130 °C to facilitate in situ generation of Cu nanoparticles by thermal decomposition of the metal salt before sintering. Submounts are then sintered at 275 °C for 15 min under nitrogen with 30 MPa pressure, forming uniform 2–5 µm copper layers achieving shear strengths above 31 MPa. Unpackaged LEDs are bonded on first level using the copper ink but applying only 10 MPa to avoid damaging the semiconductor dies. Thermal performance is evaluated via transient thermal analysis. Results show that copper ink interfaces approach the performance of thin AuSn joints and match silver interconnects at second level. However, at first level, AuSn and sintered interconnects of commercial silver and copper pastes remained superior due to the relative inhomogeneous thickness of the thin Cu copper layer after predrying, requiring higher bonding pressure to equalize surface inhomogeneities. Full article

A rapid screening method to identify suitable candidate inks for printed electronics applications is necessary. Herein, we investigate the in-plane thermoelectric properties of PEDOT:PSS for energy harvesting applications on human skin using silver nanoparticle inkjet-printed test structures. The in-plane electrical and thermal conductivity are measured. The Seebeck coefficient, ZT figure of merit, and power factor are consequently determined. PEDOT:PSS films resulted in low-efficiency thermoelectric properties at 293 K to 313 K and demonstrated a correlation between film thickness and in-plane thermoelectric properties. This study demonstrates that the test structures enable generalisable characterisation of thin-film inkjet-printable materials for thermoelectric purposes. Full article

The development of biocompatible, conductive hydrogels via direct ink writing (DIW) has gained increasing attention for strain sensor applications. In this work, a hydrogel matrix composed of polyvinyl alcohol (PVA) and κ-carrageenan (KC) was formulated and enhanced with polyvinylidene fluoride (PVDF) and silver nanoparticles (AgNPs) to impart piezoelectric properties. The ink formulation was optimized to achieve shear-thinning and thixotropic recovery behavior, ensuring printability through extrusion-based 3D printing. The resulting hydrogels exhibited high water uptake (~280–300%) and retained mechanical integrity. Rheological assessments showed that increasing PVDF content improved stiffness without compromising printability. Electrical characterization demonstrated that AgNPs were essential for generating piezoelectric signals under mechanical stress, as PVDF alone was insufficient. While AgNPs did not significantly alter the crystalline phase distribution of PVDF, they enhanced conductivity and signal responsiveness. XRD and SEM-EDX analyses confirmed the presence and uneven distribution of AgNPs within the hydrogel. The optimized ink formulation (5% PVA, 0.94% KC, 6% PVDF) enabled the successful fabrication of functional sensors, highlighting the material’s strong potential for use in wearable or biomedical strain-sensing applications. Full article

This study presents a novel silver nanoparticle ink formulation designed for inkjet printing applications using terpineol as an eco-friendly solvent and butylamine as a stabilizer to ensure stability, high conductivity, and compatibility with inkjet technology. Silver nanoparticles were synthesized using a modified one-pot method in the presence of highly effective stabilizers and surface modifiers such as oleic acid and oleylamine, resulting in uniform particles of less than 10 nm in size, which were then dispersed in a mixture of terpineol and butylamine. The resulting ink demonstrated exceptional stability over 85 days, maintaining optimal rheological properties for inkjet printing. The ink exhibited a perfect jetting performance. We were able to obtain silver conductive patterns reaching 81% of bulk silver conductivity. These results highlight the ink’s promise for scalable, sustainable manufacturing, combining environmental advantages with high-performance functionality. Full article

Placing printed conductive patterns onto nonplanar substrates is a challenging task. In this work, we tested a simple method for depositing inkjet-printed conductive patterns onto 3D-printed pieces with cavities and sharp edges. First, a silver nanoparticle ink was used to print conductive patterns onto a flexible and porous substrate made of electrospun polycaprolactone (PCL). Then, the printed patterns were transferred to 3D-printed pieces made of polylactic acid (PLA) by temperature-promoted adhesion. Finally, the printed patterns were cured to render them conductive. The influence of the number of printed layers on their electrical and mechanical properties was evaluated. The printed patterns were also transferred to flexible substrates, such as thermoplastic polyurethane (TPU) and polyethylene terephthalate (PET) sheets, achieving conductivity after curing. Moreover, the printed patterns were effective for modular interconnection among successive transferred patterns, since it was possible to achieve electrical contact between them during the transfer process. Full article

This article outlines the method of creating electrodes for electrochemical sensors using hybrid nanostructures composed of graphene and conducting polymers with insertion of gold nanoparticles. The technology employed for graphene dispersion and support stabilization was based on the chemical vapor deposition technique followed by electrochemical delamination. The method used to obtain hybrid nanostructures from graphene and conductive polymers was drop-casting, utilizing solutions of P3HT, PANI-EB, and F8T2. Additionally, the insertion of gold nanoparticles utilized an innovative dip-coating technique, with the graphene-conducting polymer frameworks submerged in a HAuCl₄/2-propanol solution and subsequently subjected to controlled heating. The integration of gold nanoparticles differs notably, with P3HT showing the least adhesion of gold nanoparticles, while PANI-EB exhibits the highest. An inkjet printer was employed to create electrodes with metallization accomplished through the use of commercial silver ink. Notable variations in roughness (grain size) result in unique behaviors of these structures, and therefore, any potential differences in the sensitivity of the generated sensing structures can be more thoroughly understood through this spatial arrangement. The electrochemical experiments utilized a diluted sulfuric acid solution at three different scan rates. The oxidation and reduction potentials of the structures seem fairly alike. Nevertheless, a notable difference is seen in the anodic and cathodic current densities, which appear to be largely influenced by the active surface of gold nanoparticles linked to the polymeric grains. The graphene–PANI-EB structure with Au nanoparticles showed the highest responsiveness and will be further evaluated for biomedical applications. Full article

Our research outlines a method for creating chemosensors utilizing hybrid nanostructures derived from TiO₂ ceramic nanotubes alongside conducting polymers, with embedded gold nanoparticles. The method used to create hybrid nanostructures from ceramic nanotubes and conducting polymers was drop-casting. AFM analysis highlighted an increased roughness, particularly for PANI-EB, exhibiting a significantly larger grain size exceeding 3.5 μm, with an increased inclusion of gold and uniform arrangement on the surface. The Rku parameter values being around three suggested that the layers primarily exhibited peaks rather than depressions, showing a Gaussian distribution. A chemiresistor was created by using an ink-jet printer and a multilayer metallization was achieved with commercial silver ink for printed electronics. Based on the experimental calibration curve, which exhibits adequate linearity over a wider range of H₂S concentrations in air up to 1 ppm, the detection limit was established at 0.1 ppm, a threshold appropriate for recognizing oral diseases. The sensor is a simple, affordable, and durable device designed for individual use, offering significant benefits for patients by enabling improved tracking of the syndrome’s advancement or treatment success. Full article

In the quest for sustainable and efficient solutions for modern electronics, flexible electronic devices have garnered global attention due to their potential to revolutionize various technological applications. The manufacturing of these devices poses significant challenges, particularly regarding environmental sustainability and ease of production. A novel method employing direct inkjet printing of silver nanoparticle (npAg) ink onto cellulose nanocrystal (CNC) substrates is presented, offering a promising alternative to conventional methods. This study demonstrates the ability of CNCs to serve as a flexible and biodegradable substrate that does not require complex post-printing treatments to achieve adequate electrical performance. This method was implemented in the fabrication of an electrowetting-on-dielectric (EWOD) device, achieving circuit patterns with high resolutions and reduced resistances. The findings not only validate the use of CNCs in flexible electronic applications but also underscore the potential of advanced printing techniques to develop flexible electronics that are environmentally sustainable and technically feasible. Full article

The implementation of the laser sintering for inkjet-printed nanoparticles and metal organic decomposition (MOD) inks on a flexible polymeric film has been analyzed in detail. A novel approach by implementing, next to a commonly 3.2 mm diameter spot laser optic, a line laser optic with a laser beam area of 2 mm × 80 mm, demonstrates the high potential of selective laser sintering to proceed towards a fast and efficient sintering methodology in printed electronics. In this work, a multiplicity of laser parameters, primary the laser speed and the laser power, have been altered systematically to identify an optimal process window for each ink and to convert the dried and non-conductive patterns into conductive and functional silver structures. For each ink, as well as for the two laser optics, a suitable laser parameter set has been found, where a conductivity without any damage to the substrate or silver layer could be achieved. In doing so, the margin of the laser speed for both optics is ranging in between 50 mm/s and 100 mm/s, which is compatible with common inkjet printing speeds and facilitates an in-line laser sintering approach. Considering the laser power, the typical parameter range for the spot laser lays in between 10 W and 50 W, whereas for the line optics the full laser power of 200 W had to be applied. One of the nanoparticle silver inks exhibits, especially for the line laser optic, a conductivity of up to 2.22 × 10⁷ S‧m⁻¹, corresponding to 36% of bulk silver within a few seconds of sintering duration. Both laser sintering approaches together present a remarkable facility to use the laser either as a digital tool for sintering of defined areas by means of a spot beam or to efficiently sinter larger areas by means of a line beam. With this, the utilization of a laser sintering methodology was successfully validated as a promising approach for converting a variety of inkjet-printed silver patterns on a flexible polymeric substrate into functionalized conductive silver layers for applications in the field of printed electronics. Full article

Medical devices have progressed from their initial bulky forms to smart devices. However, their rigidity hampers their seamless integration into everyday life. The fields of stretchable, textile, and flexible electronics are emerging research areas with the potential to drive significant technological progress. This research presents a laboratory-based technique to produce highly sensitive and flexible biosensors for detecting the chikungunya virus. These biosensors are based on 0D nanomaterials and demonstrate significant advancements in voltammetry. The electrochemical platform was created utilizing the stencil printing (StPE) technique. Adapting the biosensor setup involved the selection of aptamer as the biorecognition element bound with silver nanoparticles (AgNPs). This biosensor was employed in the voltammetric identification of the Chikungunya virus antigen (CHIKV-Ag) within a solution containing 0.5 mM potassium ferro/ferri cyanide, a redox pair. The biosensor was employed to evaluate CHIKV-Ag within a human serum sample. It demonstrated a linear detection span ranging from 0.1 ng/mL to 1 μg/mL, with a detection limit of 0.1 ng/mL for CHIKV-Ag. The proposed approach, due to its flexibility in production and the electrocatalytic attributes displayed by the zero-dimensional nanostructure, presents innovative opportunities for cost-effective and tailored aptamer-based bioelectronics, thereby broadening the scope of this domain. Full article