Search Results (829)

Due to post-cementing hydraulic fracturing and other operational stresses, inadequate mechanical properties or suboptimal design of the cement sheath can lead to tensile failure and microcrack development, compromising both hydrocarbon recovery and well integrity. In this study, three field-deployed cement slurry systems were compared on the basis of their basic mechanical properties such as compressive and tensile strength. Laboratory-scale physical simulations of hydraulic fracturing during shale oil production were conducted, using dynamic permeability as a quantitative indicator of integrity loss. The experimental results show that evaluating only basic mechanical properties is insufficient for cement slurry system design. A more comprehensive mechanical assessment is re-quired. Incorporation of an expansive agent into the cement slurry system can alleviate the damage caused by the microannulus to the interfacial sealing performance of the cement sheath, while adding a toughening agent can alleviate the damage caused by tensile cracks to the sealing performance of the cement sheath matrix. Through this research, a microexpansive and toughened cement slurry system, modified with both expansive and toughening agents, was optimized. The expansive agent and toughening agent can significantly enhance the shear strength, the flexural strength, and the interfacial hydraulic isolation strength of cement stone. Moreover, the expansion agents mitigate the detrimental effects of microannulus generation on the interfacial sealing, while the toughening agents alleviate the damage caused by tensile cracking to the bulk sealing performance of the cement sheath matrix. This system has been successfully implemented in over 100 wells in the GL block of Daqing Oilfield. Field application results show that the proportion of high-quality well sections in the horizontal section reached 88.63%, indicating the system’s high performance in enhancing zonal isolation and cementing quality. Full article

This study investigates the improvement effect and micro-mechanism of guar gum and palm fibers, two eco-friendly materials, on expansive soil. The study uses disintegration tests, unconfined compressive strength tests, triaxial compression tests, and SEM analysis to evaluate the enhancement of mechanical properties. The results show that the guar gum–palm fiber composite significantly improves the compressive and shear strength of expansive soil. The optimal ratio is 2% guar gum, 0.4% palm fiber, and 6 mm palm fiber length. Increasing fiber length initially boosts and then reduces unconfined compressive strength. Guar gum increases unconfined compressive strength by 187.18%, further improved by 20.9% with palm fibers. When fiber length is fixed, increasing palm fiber content increases and then stabilizes peak stress and shear strength (cohesion and internal friction angle), improving by 27.30%, 52.1%, and 12.4%, respectively, compared to soil improved with only guar gum. Micro-analysis reveals that guar gum enhances bonding between soil particles via a gel matrix, improving water stability and mechanical properties, while palm fibers reinforce the soil and inhibit crack propagation. The synergistic effect significantly enhances composite-improved soil performance, offering economic and environmental benefits, and provides insights for expansive soil engineering management. Full article

Roadway deformation failure is often related to the presence of weak structural planes (WSPs) in the surrounding rock mass. Especially in coastal mining environments, WSP-induced deformation can create pathways that connect faults with seawater, accelerating groundwater seepage and inrush hazards. This study employs an optimized Finite–Discrete Element Method (Y-Mat) to simulate WSP-driven fracture evolution, introducing an elastoplastic failure criterion and enhanced contact force calculations. The results show that the farther the WSP is from the roadway, the lower its influence; its existence alters the shape of the plastic zone by lengthening the failure zone along the fault direction, while its angle changes the shape and location of the failure zone and deflects fracture directions, with the surrounding rock between the roadway and WSP suffering the most severe failure. The deformation failure of roadway surrounding rock is influenced by WSPs. Excavation unloading reduces the normal stress and shear strength in the weak structural plane of surrounding rock, resulting in slip and deformation. Additionally, WSP-induced fractures act as groundwater influx conduits, especially in fault-proximal roadways or where crack angles align with hydraulic gradients, so mitigation in water-rich mining environments should prioritize sealing these pathways. The results provide a theoretical basis for roadway excavation and support engineering under the influence of WSPs. Full article

The shear tests are conducted on six precast segmental concrete beams (PSCBs) in this paper. A new specimen design scheme is presented to compare the effects of segmental joints on the shear performance of PSCBs. The failure modes, shear strength, structural deflection, stirrup strain, and tendon stress are recorded. The factors of shear span ratio, the position of segmental joints, and hybrid tendon ratio are focused on, and their effects on the shear behaviors are compared. Based on the measured responses, the shear contribution proportions of concrete segments, prestressed tendons, and stirrups are decomposed and quantified. With the observed failure modes, the truss–arch model is employed to clarify the shear mechanism of PSCBs, and simplified equations are further developed for predicting the shear strength. Using the collected test results of 30 specimens, the validity of the proposed equations is verified with a mean ratio of calculated-to-test values of 0.96 and a standard deviation of 0.11. Furthermore, the influence mechanism of shear span ratio, segmental joints, prestressing force, and hybrid tendon ratio on the shear strength is clarified. The increasing shear span ratio decreases the inclined angle of the arch ribs, thereby reducing the shear resistance contribution of the arch action. The open joints reduce the number of stirrups passing through the diagonal cracks, lowering the shear contribution of the truss action. The prestressing force can reduce the inclination of diagonal cracks, improving the contribution of truss action. The external unbonded tendon will decrease the height of the arch rib due to the second-order effects, causing lower shear strength than PSCBs with internal tendons. Full article

This study develops an optimized femtosecond laser welding process for joining quartz glass and TC4 titanium alloy (Ti-6Al-4V) under non-optical contact conditions, specifically addressing the manufacturing needs of specialized photoelectric effect research containers. The joint primarily consists of parallel laser-welded zones (WZ) interspersed with base material. The defocus distance of the femtosecond laser predominantly influences the depth and phase composition of the WZ, while the weld spacing influences the crack distribution in the joint region. The maximum shear strength of 14.4 MPa was achieved at a defocusing distance of +0.1 mm (below the interface) and a weld spacing of 40 μm. The XRD stress measurements indicate that the defocusing distance mainly affects the stress along the direction of laser impact (DLI), whereas the weld spacing primarily influences the stress along the direction of spacing (DS). GPA results demonstrate that when the spacing is less than 30 μm, the non-uniform shrinkage inside the WZ induces tensile stress in the joint, leading to significant fluctuations in DS residual stress and consequently affecting the joint’s shear strength. This study investigates the effects of process parameters on the mechanical properties of dissimilar joints and, for the first time, analyzes the relationship between joint residual strain and femtosecond laser weld spacing, providing valuable insights for optimizing femtosecond laser welding processes. Full article

Expansive soils, characterized by the presence of surface and subsurface cracks, over-consolidation, and swell-shrink properties, present significant challenges to slope stability in geotechnical engineering. Despite extensive research, preventing geohazards associated with expansive soils remains unresolved. This study investigates shallow sliding failures in slopes of highly expansive soils induced by rainfall, using model tests to explore deformation and mechanical behavior under cyclic wetting and drying conditions, focusing on the interaction between soil properties and environmental factors. Model tests were conducted in a wedge-shaped box filled with Nanyang expansive clay from Henan, China, which is classified as high-plasticity clay (CH) according to the Unified Soil Classification System (USCS). The soil was compacted in four layers to maintain a 1:2 slope ratio (i.e., 1 vertical to 2 horizontal), which reflects typical expansive soil slope configurations observed in the field. Monitoring devices, including moisture sensors, pressure transducers, and displacement sensors, recorded changes in soil moisture, stress, and deformation. A static treatment phase allowed natural crack development to simulate real-world conditions. Key findings revealed that shear failure propagated along pre-existing cracks and weak structural discontinuities, supporting the progressive failure theory in shallow sliding. Cracks significantly influenced water infiltration, creating localized stress concentrations and deformation. Atmospheric conditions and wet-dry cycles were crucial, as increased moisture content reduced soil suction and weakened the slope’s strength. These results enhance understanding of expansive soil slope failure mechanisms and provide a theoretical foundation for developing improved stabilization techniques. Full article

In response to the high-performance requirements of concrete materials under complex triaxial stress states and water-containing environments in marine engineering, this study focuses on water-containing basalt fiber-reinforced concrete (BFRC). Uniaxial compression and splitting tensile tests were conducted on specimens with different fiber contents (0.0%, 0.05%, 0.10%, 0.15%, and 0.20%) to determine the optimal fiber content of 0.1%. The compressive strength of the concrete with this fiber content increased by 13.5% compared to the control group without fiber, reaching 36.90 MPa, while the tensile strength increased by 15.9%, reaching 2.33 MPa. Subsequently, NMR and SEM techniques were employed to analyze the internal pore structure and micro-morphology of BFRC. It was found that an appropriate amount of basalt fiber (content of 0.1%) can optimize the pore structure and form a reticular three-dimensional structure. The pore grading was also improved, with the total porosity decreasing from 7.48% to 7.43%, the proportion of harmless pores increasing from 4.03% to 4.87%, and the proportion of harmful pores decreasing from 1.67% to 1.42%, thereby significantly enhancing the strength of the concrete. Further triaxial compression tests were conducted to investigate the mechanical properties of BFRC under different confining pressures (0, 3, and 6 MPa) and water contents (0%, 1%, 2%, and 4.16%). The results showed that the stress–strain curves primarily underwent four stages: initial crack compaction, elastic deformation, yielding, and failure. In terms of mechanical properties, when the confining pressure increased from 0 MPa to 6 MPa, taking dry sandstone as an example, the peak stress increased by 54.0%, the elastic modulus increased by 15.7%, the peak strain increased by 37.0%, and the peak volumetric strain increased by 80.0%. In contrast, when the water content increased from 0% to 4.16%, taking a confining pressure of 0 MPa as an example, the peak stress decreased by 27.4%, the elastic modulus decreased by 43.2%, the peak strain decreased by 59.3%, and the peak volumetric strain decreased by 106.7%. Regarding failure characteristics, the failure mode shifted from longitudinal splitting under no confining pressure to diagonal shear under confining pressure. Moreover, as the confining pressure increased, the degree of failure became more severe, with more extensive cracks. However, when the water content increased, the failure degree was relatively mild, but it gradually worsened with further increases in water content. Based on the CDP model, a numerical model for simulating the triaxial compression behavior of BFRC was developed. The simulation results exhibited strong consistency with the experimental data, thereby validating the accuracy and applicability of the model. Full article

In high-elevation mining areas, the roadbeds of certain surface ore haul roads are predominantly composed of sandstone. These sandstones are exposed to cold climatic conditions for long periods and are highly susceptible to erosion by the effects of freeze–thaw, which can degrade their support properties. This paper investigates the mechanism of strength deterioration of sandstone containing prefabricated cracks under cyclic loading and unloading after experiencing freeze–thaw. Sandstone specimens containing prefabricated cracks were prepared and subjected to 0, 20, 40, 60, and 80 freeze–thaw cycle tests. The strength changes were tested, and the crack extension process was analyzed using numerical simulation techniques. The study results show the following: 1. The wave propagation speed within the sandstone is more sensitive to changes in the number of freeze–thaw cycles. In contrast, mass damage shows significant changes only when more freeze–thaw cycles are experienced. 2. As the number of freeze–thaw cycles increases, the frequency of energy release from the numerical model accelerates. 3. The trend of the Cumulative Strain Difference (${\epsilon }_c$) reflects that the plastic strain difference between numerical simulation and actual measurement gradually decreases with increasing stress cycle level. 4. With the increase in freeze–thaw cycles, the damage morphology of the specimen undergoes a noticeable change, which is gradually transformed from monoclinic shear damage to X-shaped conjugate surface shear damage. 5. The number of tensile cracks dominated throughout the cyclic loading and unloading process, but with the increase in freeze–thaw cycles, the percentage of shear cracks increased. As the freeze–thaw cycles increase, sandstones are more inclined to undergo shear damage. These findings are important guidelines for road design and maintenance in alpine mining areas. Full article

This research investigated and compared the structural behavior of reinforced concrete straight beams and beams made with out-of-plane parts. This study focused on the influence of the location and number of out-of-plane parts, as well as encasing the beams with a steel section, on the ultimate strength, deflection, and rotation in addition to the ductility, energy absorption, and failure mode. A total of nine beams were modelized numerically, divided into three series. The first one included one straight beam, while the remaining two series included four beams each made with out-of-plane parts with and without steel sections. The beams with out-of-plane parts connected the two, three, four, and five concrete segments. The outcomes revealed that the beams made with out-of-plane parts showed less strength than straight beams, which increased the connected segments and reduced the ultimate strength capacity. The regular beam’s linearity was dissimilar to the zigzag beams, which showed a linearity of 32% and was reduced to 22%, 20%, 19.67%, and 16% for beam out-of-plane parts made with two, three, four, and five segments, respectively. Forming a zigzag in the plane of the beams reduced the cracking load, but the decrement depended on the number of parts, which led to more reduction in the yielding load. Concerning the deflection and deformations, the concrete straight beams failed in flexure, with maximum deflection occurring at the midspan of the beam, which was different for beams without plane parts, which showed a combined shear-torsional failure for which the maximum deformation occurred at the midspan with inclination of connected parts on the interior perpendicular axis. Encasing the beams’ out-of-plane parts with steel sections enhanced the structural behavior. The ductility and energy absorption of the out-of-plane parts beams were less than the straight ones, but encasing the beams with a steel section improved the ductility and energy absorption twice. Full article

Grain boundary weakening in high-temperature environments significantly influences the fatigue crack growth mechanisms of nickel-based superalloys, introducing challenges in accurately predicting fatigue life. In this study, a dislocation-density-based crystal plasticity phase-field (CP–PF) model is developed to simulate the fatigue crack growth behavior of the GH4169 alloy under both room and elevated temperatures. Grain boundaries are explicitly modeled, enabling the competition between transgranular and intergranular cracking to be accurately captured. The grain boundary separation energy and surface energy, calculated via molecular dynamics simulations, are employed as failure criteria for grain boundary and intragranular material points, respectively. The simulation results reveal that under oxygen-free conditions, fatigue crack propagation at both room and high temperatures is governed by sustained shear slip, with crack advancement hindered by grains exhibiting low Schmid factors. When grain boundary oxidation is introduced, increasing oxidation levels progressively degrade grain boundary strength and reduce overall fatigue resistance. Specifically, at room temperature, oxidation shortens the duration of crack arrest near grain boundaries. At elevated service temperatures, intensified grain boundary degradation facilitates a transition in crack growth mode from transgranular to intergranular, thereby accelerating crack propagation and exacerbating fatigue damage. Full article

Ultra-high-performance concrete (UHPC) reinforced with recycled tire steel fibers (RTSFs) was studied to evaluate its mechanical properties and cracking behavior. Using acoustic emission (AE) monitoring, researchers tested various RTSF replacement rates in compression and flexural tests. Results revealed a clear trend: mechanical properties initially improved then declined with increasing RTSF content, peaking at 25% replacement. AE analysis showed distinct patterns in energy release and crack propagation. Signal timing for energy and ringing count followed a delayed-to-advanced sequence, while b-value and information entropy changes indicated optimal flexural performance at specific replacement rates. RA-AF classification demonstrated that shear failure reached its minimum (25% replacement), with shear cracks increasing at higher ratios. These findings demonstrate RTSFs’ dual benefits: enhancing UHPC performance while promoting sustainability. The 25% replacement ratio emerged as the optimal balance, improving strength while delaying crack formation. This study provides insights into the mechanism by which waste tire steel fibers enhance the performance of UHPC. This research provides valuable insights for developing eco-friendly UHPC formulations using recycled materials, offering both environmental and economic advantages for construction applications. Full article

The composition design of asphalt mixtures plays a pivotal role in determining pavement performance and durability. To improve skeleton stability, paving uniformity, and mechanical strength, this research proposes a three-dimensional optimization framework for asphalt mixture design, focusing on aggregate gradation and optimum asphalt content. A skeleton-dense and anti-segregation gradation optimization method was developed by integrating a previously established skeleton-dense model with a segregation tendency prediction approach. In parallel, a mechanically driven method for determining optimum asphalt content was proposed by introducing the maximum migration shear stress as a performance-based alternative to the conventional Marshall stability parameter. Research results show that asphalt mixtures designed and compacted with the optimized gradation exhibit significantly enhanced high-temperature stability, while maintaining satisfactory low-temperature cracking resistance and moisture susceptibility. Field validation was conducted through the construction of a trial pavement section using the optimized gradation under recommended mixing and compaction temperatures. The resulting pavement demonstrated excellent compaction, strong resistance to segregation, and a highly stable spatial structure. These findings confirm the effectiveness of the proposed methodology in enhancing the high-temperature deformation resistance and overall structural integrity of asphalt mixtures. Full article

It is vital to stabilize pillar dams in underground reservoirs in coal mine goafs to protect groundwater resources and quarry safety, practice green mining, and protect the ecological environment. Considering the actual occurrence of coal pillar dams in underground reservoirs, acoustic emission (AE) mechanical tests were performed on dry, naturally absorbed, and soaked coal samples. According to the mechanical analysis, Quantitative analysis revealed that dry samples exhibited the highest mechanical parameters (peak strength: 12.3 ± 0.8 MPa; elastic modulus: 1.45 ± 0.12 GPa), followed by natural absorption (peak strength: 9.7 ± 0.6 MPa; elastic modulus: 1.02 ± 0.09 GPa), and soaked absorption showed the lowest values (peak strength: 7.2 ± 0.5 MPa; elastic modulus: 0.78 ± 0.07 GPa). The rate of mechanical deterioration increased by ~25% per 1% increase in moisture content. It was identified that the internal crack development presented a macrofracture surface initiating at the sample center and expanding radially outward, and gradually expanding to the edges by adopting AE seismic source localization and the K-means clustering algorithm. Soaked absorption was easier to produce shear cracks than natural absorption, and a higher water content increased the likelihood. The b-value of the AE damage evaluation index based on crack development was negatively correlated with the rock damage state, and the S-value was positively correlated, and both effectively characterized it. The research results can offer reference and guidance for the support design, monitoring, and warning of coal pillar dams in underground reservoirs. (The samples were tested under two moisture conditions: (1) ‘Soaked absorption’—samples fully saturated by immersion in water for 24 h, and (2) ‘Natural absorption’—samples equilibrated at 50% relative humidity and 25 °C for 7 days). Full article

The integration of fiber-reinforced cementitious composites (FRCCs) with fiber-reinforced polymer (FRP) bars represents a significant advancement in concrete technology, aimed at enhancing the structural performance of reinforced concrete elements. The incorporation of fibers into cementitious composites markedly improves their mechanical properties, including tensile strength, ductility, compressive strength, and flexural strength, by effectively bridging cracks and optimizing load distribution. Furthermore, FRP bars extend these properties with their high tensile strength, lightweight characteristics, and exceptional corrosion resistance, rendering them ideal for applications in aggressive environments. In recent years, there has been a notable increase in interest from the engineering research community regarding this topic, primarily to solve the issues of aging and deteriorating infrastructure. Researchers have conducted extensive investigations into the structural performance of FRCC and FRP composite systems. This paper presents a systematic literature review that surveys experimental and analytical studies, findings, and emerging trends in this field. A comprehensive search on the Web of Science identified 40 relevant research articles through a rigorous selection process. Key factors of structural performance, such as bond behavior, flexural behavior, ductility performance assessments, shear and torsional performance, and durability evaluations, have been documented. This review aims to provide an in-depth understanding of the structural performance of these innovative composite materials, paving the way for future research and development in construction materials technology. Full article

Reinforced concrete structures are prone to the development of microcracks during service. In this study, a composite-modified epoxy potting adhesive was formulated using nano-TiO₂, carboxyl-terminated butadiene nitrile liquid rubber (CTBN), and the reactive diluent D-669. The mechanical properties and effectiveness of this composite adhesive in repairing oblique cracks were systematically evaluated and compared with those of single-component-modified epoxy adhesives. Key material parameters influencing the performance of oblique crack repair were identified, and the underlying repair mechanisms were analyzed. Based on these findings, a theoretical formula for calculating the shear-bearing capacity of beams with repaired web reinforcement was proposed. Experimental results demonstrated that compared to single-component-modified epoxy resin, the optimally formulated composite adhesive improved the tensile strength, elongation at break, and bond strength by 4.07–21.16 MPa, 13.28–20.4%, and 1.05–3.79 MPa, respectively, while reducing the viscosity by 48–872 mPa·s. The viscosity of the adhesive was found to play a critical role in determining the repair effectiveness, with toughness enhancing the crack resistance and bond strength contributing to the structural stiffness recovery. The adhesive effectively penetrated the steel–concrete interface, forming a continuous bonding layer that improved energy dissipation and significantly enhanced the load-bearing capacity of the repaired beams. Full article