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Keywords = shape-stabilized phase-change materials

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29 pages, 7964 KB  
Article
Comparative Analysis of Porous Alkali-Activated Composites Modified with Commercial and Laboratory-Prepared Phase Change Materials
by Agnieszka Przybek and Michał Łach
Materials 2026, 19(13), 2864; https://doi.org/10.3390/ma19132864 - 4 Jul 2026
Viewed by 350
Abstract
This study presents a comparative evaluation of geopolymer foams incorporating either commercially available shape-stabilized phase change materials (PCMs) or laboratory-developed diatomite–paraffin PCM granules with controlled particle size fractions ranging from <1.6 mm to >2.5 mm. All PCM variants were incorporated at a constant [...] Read more.
This study presents a comparative evaluation of geopolymer foams incorporating either commercially available shape-stabilized phase change materials (PCMs) or laboratory-developed diatomite–paraffin PCM granules with controlled particle size fractions ranging from <1.6 mm to >2.5 mm. All PCM variants were incorporated at a constant dosage of 7.5 wt.% to isolate the influence of PCM type on the properties of the resulting composites. The commercial materials comprised PX-4, PX15, and PX20 (Rubitherm Technologies GmbH), whereas the laboratory-developed PCM consisted of paraffin immobilized within a porous diatomite matrix to produce granular shape-stabilized composites. The experimental program included the determination of bulk density, total porosity, pore size distribution, thermal conductivity (λ), thermal resistance (R), specific heat capacity (Cp), and compressive strength. The pore structure was characterized by mercury intrusion porosimetry (MIP), while the morphology and dispersion of PCM particles within the geopolymer matrix were investigated using scanning electron microscopy (SEM). All mixtures were produced using the same alkali-activated matrix and identical curing conditions, with the PCM content maintained at 7.5 wt.%. The results demonstrated that the type of PCM significantly affected the microstructure and thermophysical performance of the geopolymer foams. The laboratory-developed diatomite–paraffin PCM provided the most favorable thermal insulation performance, exhibiting the lowest thermal conductivity (0.095 W/m·K) together with the highest thermal resistance (0.278 m2·K/W). In contrast, the commercial PX15 and PX20 materials exhibited the highest specific heat capacities (1.740 and 1.778 kJ/kg·K, respectively), indicating superior thermal energy storage capability. In addition, the estimated production cost of the laboratory-developed PCM (2.5–4.0 EUR/kg) was substantially lower than that of the commercial PX materials (approximately 20 EUR/kg), highlighting its potential as a cost-effective alternative for sustainable, energy-efficient building materials. These findings demonstrate that both commercial and laboratory-developed PCM systems can effectively enhance the functionality of geopolymer foams, although they provide different balances between thermal insulation, heat storage capacity, and production cost. Full article
(This article belongs to the Special Issue Advances in Function Geopolymer Materials—Second Edition)
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21 pages, 4228 KB  
Article
Noise-Aware Machine Learning Accelerates Development of High-Latent-Heat Cu-Al-Ni Shape Memory Alloys for Thermal Management
by Donghua Zhou, Xiaohua Tian, Hongxing Li, Xiangyu Tong, Mingchao Zhang, Jieyu Meng, Yefei Wang, Wenbin Zhao, Jian Li and Changlong Tan
Materials 2026, 19(13), 2802; https://doi.org/10.3390/ma19132802 - 1 Jul 2026
Viewed by 322
Abstract
Cu-Al-Ni shape memory alloys (SMAs) are promising solid–solid phase-change materials (PCMs) for transient thermal management. Data-driven screening for high-latent-heat (ΔH) Cu-Al-Ni PCMs across the vast compositional space is efficient, but predictive accuracy and screening reliability degrade when noisy experimental data are [...] Read more.
Cu-Al-Ni shape memory alloys (SMAs) are promising solid–solid phase-change materials (PCMs) for transient thermal management. Data-driven screening for high-latent-heat (ΔH) Cu-Al-Ni PCMs across the vast compositional space is efficient, but predictive accuracy and screening reliability degrade when noisy experimental data are used. A noise-aware machine learning strategy was applied to accelerate the discovery of high-ΔH Cu-Al-Ni alloys with martensite start temperature (Ms) within the 100–200 °C range from noisy experimental datasets. The optimal noise level was estimated by minimizing the prediction error of the noise-aware Kriging model. The application of this strategy led to the discovery of four Cu-Al-Ni alloys with Ms ranging from 125 to 163 °C and ΔH ranging from 9.27 to 9.86 J/g. The best-performing Cu84Al13Ni3 (wt.%) alloy achieved Ms = 163 °C, ΔH = 9.86 J/g, thermal conductivity of 102 W·m−1·K−1 and figure of merit of 7272 × 106 J2 K−1 s−1 m−4. Its ΔH exceeds the previous highest Cu-Al-Ni ΔH in the 100–200 °C window by 11.8%, while its FOM exceeds the previous highest Cu-Al-Ni FOM by 33.75% and represents the highest value among the surveyed PCMs within the 100–200 °C range. After 100 thermal cycles, ΔH decreased by 0.158 J/g and Ms shifted by 0.9 °C, demonstrating good thermal cycling stability. Full article
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13 pages, 245 KB  
Review
Phase Change Materials for Photovoltaic Thermal Management: A Comprehensive Review of Material Innovations and Hybrid Architectures
by Ya-Chu Chang
Processes 2026, 14(12), 1912; https://doi.org/10.3390/pr14121912 - 12 Jun 2026
Viewed by 528
Abstract
The escalating global demand for renewable energy has positioned solar photovoltaics (PV) as a critical technology for achieving net-zero emissions. However, PV efficiency is strictly limited by thermal degradation, where elevated operating temperatures significantly reduce power output and accelerate material aging. This review [...] Read more.
The escalating global demand for renewable energy has positioned solar photovoltaics (PV) as a critical technology for achieving net-zero emissions. However, PV efficiency is strictly limited by thermal degradation, where elevated operating temperatures significantly reduce power output and accelerate material aging. This review systematically evaluates the integration of advanced phase change materials (PCMs) as a passive thermal management solution. We analyze the transition from material-level innovations—including nano-enhanced PCMs, 3D conductive frameworks, and shape-stabilization—to system-level hybrid architectures such as liquid—PCM, heat pipe-fin, and thermoelectric generator (TEG) integrations. Synthesis of recent empirical data (2024–2026) demonstrates that optimized PCM composites can achieve PV temperature reductions of up to 32 °C and electrical efficiency enhancements exceeding 19%. Furthermore, techno-economic assessments reveal that these systems can reduce the levelized cost of energy (LCOE) by 5–15% and achieve energy payback times as short as 1.5 years. Finally, this paper identifies critical research gaps in long-term outdoor durability, AI-driven predictive modeling, and sustainable bio-based encapsulation, providing a strategic roadmap for the commercialization of next-generation solar thermal management systems. Full article
(This article belongs to the Section Materials Processes)
19 pages, 10325 KB  
Article
Study of PEG/Biochar Cementitious Cold-Bonded Aggregate for Thermal Energy Storage
by Rongji Li, Chong Zhang, Yuechao Zhao, Changliang Wu, Guangbin Duan and Xiuzhi Zhang
Nanomaterials 2026, 16(8), 492; https://doi.org/10.3390/nano16080492 - 21 Apr 2026
Viewed by 719
Abstract
The incorporation of phase change materials in concrete is a practical strategy that holds great promise for enhancing the energy efficiency of buildings and reducing CO2 emissions. However, the direct contact between phase change materials and cement interferes with the cement hydration [...] Read more.
The incorporation of phase change materials in concrete is a practical strategy that holds great promise for enhancing the energy efficiency of buildings and reducing CO2 emissions. However, the direct contact between phase change materials and cement interferes with the cement hydration reaction, leading to a significant reduction in the mechanical strength of cementitious composites. To encapsulate polyethylene glycol and prevent leakage, this study developed a shape-stabilized phase change aggregate via the cold-bonding method and the vacuum impregnation method. The nanoscale pore structure of the aggregate was regulated by adjusting the biochar content to enhance the phase-change material loading capacity. The phase change aggregate was characterized by indicators including crushing strength and water absorption. Meanwhile, its microstructure, the correlations between nano-sized hydration products, chemical compatibility, and phase change properties were analyzed. The fabricated phase change aggregate has a crushing strength of over 5 MPa, latent heat of 42.84 J/g, and phase change temperature of 29.17 °C while also exhibiting good mechanical properties and thermal energy storage performance. The compressive strength of phase change concrete can meet the strength requirements for structural building material. Moreover, phase change aggregate contributed to reduced CO2 emissions during service, with favorable economic and low-carbon benefits over its service life, demonstrating good performance in both economic efficiency and CO2 emission reduction. Full article
(This article belongs to the Special Issue Nanocomposite Modified Cement and Concrete)
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12 pages, 2345 KB  
Article
Preparation and Properties of Electro-Blown Spinning Erythritol-Based Coaxial Phase Change Fibers
by Jiaxi Yang, Bingnan Chen, Yanxiong Qiao, Zhiguo Ma, Chuanxi Qiao, Zehao Wang, Heqiang Zheng, Zhiqiang Bian, Na Huang, Chunguang Wei, Jun Liu and Ding Nan
Polymers 2026, 18(8), 923; https://doi.org/10.3390/polym18080923 - 9 Apr 2026
Viewed by 516
Abstract
Phase change thermal storage fibers with high latent heat have attracted significant attention in thermal management and heat storage. Through fiber encapsulation, shape-stable phase change materials can be prepared, thereby expanding their applications. In this study, electro-blown spinning was utilized to prepare phase [...] Read more.
Phase change thermal storage fibers with high latent heat have attracted significant attention in thermal management and heat storage. Through fiber encapsulation, shape-stable phase change materials can be prepared, thereby expanding their applications. In this study, electro-blown spinning was utilized to prepare phase change materials (PCM) using erythritol, with polyethylene oxide (PEO) as the carrier material. Coaxial thermal storage fibers encapsulating the phase change materials were prepared using polyvinyl alcohol (PVA) and polyvinylpyrrolidone (PVP). The results indicate that the composite fibers have a smooth surface, uniform and smooth morphology, a maximum latent heat of 223.01 J/g, as well as excellent thermal stability. The coaxial fibers exhibit a distinct core–shell structure, with the coaxial fibers encapsulated with PVA as the shell material, demonstrating a high latent heat of 118.62 J/g, a residual rate of 93.81% after heating, and excellent thermal performance. The encapsulation efficiency is 53%, effectively addressing the issue of erythritol leakage. The research results provide valuable guidance for the efficient preparation of erythritol coaxial thermal storage fibers. Full article
(This article belongs to the Section Polymer Fibers)
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14 pages, 4770 KB  
Article
Microstructural Evolution and Precipitate Control in Boron-Doped Ni-Mn-Ti Shape Memory Alloys via Thermal Processing
by Na Liu, Marcia Ahn, Subrata Ghosh, Dipika Mandal, Bed Poudel and Wenjie Li
Crystals 2026, 16(3), 211; https://doi.org/10.3390/cryst16030211 - 20 Mar 2026
Viewed by 1092
Abstract
Elastocaloric cooling, which leverages stress-induced phase transformation in shape memory materials, represents a sustainable and energy-efficient alternative to conventional vapor-compression cooling systems. Central to optimizing these materials is understanding how thermal processing history dictates phase formation, microstructure, and thermal properties. In this study, [...] Read more.
Elastocaloric cooling, which leverages stress-induced phase transformation in shape memory materials, represents a sustainable and energy-efficient alternative to conventional vapor-compression cooling systems. Central to optimizing these materials is understanding how thermal processing history dictates phase formation, microstructure, and thermal properties. In this study, we investigated the (Ni50Mn31.5Ti18)99.8B0.2 compound synthesized via vacuum induction melting and arc melting, followed by water quenching. Induction melting results in needle-like, boron-rich precipitates within the martensite lattice. In contrast, vacuum arc melting promoted precipitate growth at the grain boundaries. The vacuum arc melting sample exhibits ~82% martensite phase fraction, a near-ambient transformation temperature of ~277 K, a large transition entropy change of ~75 J·kg−1·K−1, and moderate thermal hysteresis of ~24 K. These results underscore the pivotal role of thermal history in tailoring phase stability and transformation thermodynamics, providing essential design guidelines for subsequent mechanical performance optimization in elastocaloric shape memory alloys for energy-efficient and sustainable thermal management applications. Full article
(This article belongs to the Special Issue Applications of Crystalline Materials in Elastocaloric Devices)
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34 pages, 6017 KB  
Review
Exploring Thermally Conductive and Form-Stable Phase Change Composites: A Review of Recent Advances and Thermal Energy Applications
by Hong Guo, Boyang Hu, Huiting Shan and Xiao Yang
Materials 2026, 19(6), 1156; https://doi.org/10.3390/ma19061156 - 16 Mar 2026
Cited by 2 | Viewed by 1234
Abstract
The global population explosion and accelerated industrialization have led to an increasing shortage of fossil fuels and environmental contamination, underscoring the urgent need to develop innovative energy storage technologies to improve energy utilization efficiency. As pivotal components in thermal energy storage (TES) systems, [...] Read more.
The global population explosion and accelerated industrialization have led to an increasing shortage of fossil fuels and environmental contamination, underscoring the urgent need to develop innovative energy storage technologies to improve energy utilization efficiency. As pivotal components in thermal energy storage (TES) systems, phase change materials (PCMs) enable spatiotemporal matching between thermal energy supply and demand through latent heat absorption and release during phase transitions. Organic PCMs are considered ideal candidates for thermal energy storage due to their high energy storage density, stable phase transition temperature, low supercooling, and negligible phase separation. However, inherent drawbacks such as low thermal conductivity, liquid leakage, limited light absorption, and lack of functionality have hindered their widespread application in advanced thermal management systems. Herein, we systematically summarize cutting-edge functionalization strategies for PCMs, progressing from conventional methods like thermal conductive particle blending and microencapsulation to the emerging design of 3D porous thermally conductive skeletons, including metal foams, boron nitride aerogels, carbon-based aerogels, and MXene aerogels. These frameworks not only enhance thermal transport via continuous conductive pathways and impart shape stability through capillary encapsulation but also, when integrated with photo-thermal, electro-thermal, and magneto-thermal conversion properties, enable broad applications in solar photo-thermal/photo-thermo-electric conversion, thermal management of electronics and batteries, building efficiency, and wearable thermal regulation. The review further addresses current challenges and future directions, highlighting scalable 3D framework fabrication, the shift to active thermal management, and innovative applications beyond conventional domains. By establishing a microstructure–property–application correlation, this work provides valuable insights for developing next-generation high-performance multifunctional phase change composites. Full article
(This article belongs to the Topic Advanced Composite Materials)
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34 pages, 5026 KB  
Review
Integrated Passive Cooling Techniques for Energy-Efficient Greenhouses in Hot–Arid Environments: Evidence from a Systematic Review
by Hamza Benzzine, Hicham Labrim, Ibtissam El Aouni, Khalid Bouali, Yasmine Achour, Aouatif Saad, Driss Zejli and Rachid El Bouayadi
Water 2026, 18(4), 463; https://doi.org/10.3390/w18040463 - 11 Feb 2026
Cited by 2 | Viewed by 3322
Abstract
This systematic review synthesizes passive and passive-first cooling strategies for greenhouses in hot–arid climates, organizing evidence across four domains: Airflow & Ventilation, Shading & Radiative Control, Thermal Storage & Ground Coupling, and Structural Design & Geometry. Drawing on the project corpus, we analyze [...] Read more.
This systematic review synthesizes passive and passive-first cooling strategies for greenhouses in hot–arid climates, organizing evidence across four domains: Airflow & Ventilation, Shading & Radiative Control, Thermal Storage & Ground Coupling, and Structural Design & Geometry. Drawing on the project corpus, we analyze 10–13 distinct techniques including ridge and side natural ventilation, windcatchers and solar chimneys, external shade nets, NIR-selective and transparent radiative-cooling films, and dynamic PV shading; earth-to-air heat exchangers (EAHE/GAHT), rock-bed sensible storage, phase-change materials (PCMs), and sunken or buried envelopes; as well as roof slope and shape, span number, and orientation. Across studies, cooling outcomes are reported as peak or daytime indoor air temperature reductions, defined relative either to outdoor conditions or to a control greenhouse, with the reference frame and temporal aggregation specified in the synthesis. Typical outcomes include ≈3–7 °C daytime reduction for optimized ventilation, ≈2–4 °C for shading and spectral covers while preserving PAR, ≈5–7 °C intake cooling for EAHE with winter pre-heating, and up to ≈14 °C peak attenuation for rock-bed storage under favorable conditions. Structural choices consistently amplify these effects by sustaining pressure head and limiting thermal heterogeneity. Performance is strongly context-dependent—governed by wind regime, diurnal amplitude, dust and UV exposure, and crop-specific light and temperature thresholds—and the most robust results arise from stacked, site-specific designs that combine skin-level radiative rejection, buoyancy-supportive geometry, and ground or latent buffering with minimal active backup. Smart controllers that modulate vents, shading, and targeted fogging or fans based on VPD or temperature differentials improve stability and reduce water and energy use by engaging actuation only when passive capacity is exceeded. We recommend standardized composite metrics encompassing temperature moderation, humidity stability, PAR availability, and water and energy use per unit yield to enable fair cross-study comparison, multi-season validation, and policy adoption. Collectively, the synthesized techniques provide a practical palette for improved greenhouse climate management under hot and arid conditions. Full article
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27 pages, 6954 KB  
Article
Development and Evaluation of an Integrated Phase Change Material Oriented Strand Board for Thermal Energy Storage in Building Walls
by Layla Muhsan Hasan and Sanjeev Khanna
Energies 2026, 19(3), 773; https://doi.org/10.3390/en19030773 - 2 Feb 2026
Viewed by 547
Abstract
In this study, a phase change material (PCM) in the form of technical-grade octadecane and oriented strand boards (OSBs), which are boards made from wood strands, are used to develop a latent heat storage board with the aim of utilizing this material in [...] Read more.
In this study, a phase change material (PCM) in the form of technical-grade octadecane and oriented strand boards (OSBs), which are boards made from wood strands, are used to develop a latent heat storage board with the aim of utilizing this material in building construction while lowering energy consumption. The incorporation of PCM into buildings is difficult for several reasons, including the organic phase material’s flammability and leakage during phase change. These obstacles have been overcome to a significant extent in the engineered OSB material. To avoid PCM from leaking throughout the phase change regime, PCM was hosted in the oriented strand board (OSB) using high-density polyethylene to develop a shape-stabilized phase change wood-based board (SSPCM-OSB). To improve the binding between PCM and OSBs and reduce the flammability, additional additives were added. Extensive testing was conducted to determine the physical and thermal properties and heat transfer characteristics of the developed SSPCM-OSB. The newly developed oriented strand board with SSPCM integration has a lower heat flux than a conventional OSB and comparable flammability characteristics. Full article
(This article belongs to the Special Issue Advanced Technologies for Energy-Efficient Buildings)
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14 pages, 995 KB  
Article
Evaluation of the Color Stability of Multilayer Zirconia After Exposure to Staining Solutions and Artificial Aging
by Brunilda Koci, Alba Kamberi, Adora Shpati, Olja Tanellari, Balcos Carina and Adela Alushi
Dent. J. 2026, 14(2), 77; https://doi.org/10.3390/dj14020077 - 2 Feb 2026
Cited by 1 | Viewed by 883
Abstract
Background/Objectives: Multilayer zirconia restorations can feature a shade gradient or a strength gradient, with layers differing in color or phase composition within the same material. The aim of this in vitro study was to evaluate the color stability in all layers of multilayer [...] Read more.
Background/Objectives: Multilayer zirconia restorations can feature a shade gradient or a strength gradient, with layers differing in color or phase composition within the same material. The aim of this in vitro study was to evaluate the color stability in all layers of multilayer zirconia after exposure to staining solutions and artificial aging. Methods: Square-shaped specimens (N = 120) of color A2 were fabricated from 4Y-PSZ and 3Y/4Y-PSZ multilayer zirconia—Katana STML, DD Cube One ML, and Katana YML—and their baseline color values (T0) were measured with a clinical spectrophotometer (VITA Easyshade V). The specimens were randomly divided into four groups (n = 10/gp) and immersed in physiologic solution, 0.2% chlorhexidine gluconate (CHX) mouth rinse, and staining coffee solution. Then, they were measured continuously for 7 (T1), 14 (T2), and 21 days (T3). The last group of specimens underwent accelerated aging in a steam autoclave at 134 °C and 2 bar pressure and measured after 1 (T1), 3 (T2), and 5 h (T3). After the immersion process and artificial aging, discoloration values (ΔE) were calculated using the formula ΔE = [(ΔL*)2 + (Δa*)2 + (Δb*)2]1/2 and analyzed with the SPSS v 23.0 software with a p value < 0.05. Results: All specimens showed significant color differences in the T3 measurements after exposure to coffee and CHX, with the highest ΔE values in the enamel layers. Katana YML showed the most significant differences in ΔE in the cervical layers after exposure to artificial aging. Conclusions: Multilayer zirconia exhibited dependent optical changes, with the enamel layers being the most affected after exposure to staining solutions. Gradient pigmentation and differences in phase composition caused differences in color to the multilayer zirconia layers after exposure to staining solutions and artificial aging. Full article
(This article belongs to the Special Issue Advances in Esthetic Dentistry)
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19 pages, 3234 KB  
Article
Designing Natural Rubber Shape Stabilized Phase Change Materials: Impact of Matrix Network on Thermophysical Properties
by Marc Neira-Viñas, Nicolas Candau and Ana Inés Fernández
Molecules 2026, 31(2), 390; https://doi.org/10.3390/molecules31020390 - 22 Jan 2026
Cited by 2 | Viewed by 933
Abstract
Shape-stabilized phase change materials (SSPCMs) have been a promising thermal energy storage (TES) solution to combine the high energy density of solid-to-liquid (SL) PCMs and the structural stability of solid–solid PCMs. Although polymeric matrices have been used for their reduced cost and ease [...] Read more.
Shape-stabilized phase change materials (SSPCMs) have been a promising thermal energy storage (TES) solution to combine the high energy density of solid-to-liquid (SL) PCMs and the structural stability of solid–solid PCMs. Although polymeric matrices have been used for their reduced cost and ease of processability, few have evaluated the use of crosslinked natural rubber (NR). In this study, we evaluate by differential scanning calorimetry (DSC) the preparation of room-temperature tailorable SSCPMs by the design of NR matrices with different crosslink density vulcanized by dicumyl peroxide (DCP) or sulphur, with special focus on the quantification of the content of PCM. The results indicate that the amount of PCM stable in the NR matrix is low, with PCM contents between 16 and 24% and enthalpies between 16 and 20 J·g−1. Likewise, it is well-known that thermophysical properties of the PCMs vary upon confinement in a small-scale porous matrix. The confinement of the PCM in the rubber network results in a measured enthalpy below the expected value, and a melting point depression of up to 23.6 °C, dependent on crosslink density. These results highlight the structural complexity of NR-PCM composites and the need for further investigation. Full article
(This article belongs to the Special Issue Advances in European Materials Chemistry)
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30 pages, 13241 KB  
Article
Nanosilica Gel-Stabilized Phase-Change Materials Based on Epoxy Resin and Wood’s Metal
by Svetlana O. Ilyina, Irina Y. Gorbunova, Vyacheslav V. Shutov, Michael L. Kerber and Sergey O. Ilyin
Gels 2026, 12(1), 79; https://doi.org/10.3390/gels12010079 - 16 Jan 2026
Viewed by 643
Abstract
The emulsification of a molten fusible metal alloy in a liquid epoxy matrix with its subsequent curing is a novel way to create a highly concentrated phase-change material. However, numerous challenges have arisen. The high interfacial tension between the molten metal and epoxy [...] Read more.
The emulsification of a molten fusible metal alloy in a liquid epoxy matrix with its subsequent curing is a novel way to create a highly concentrated phase-change material. However, numerous challenges have arisen. The high interfacial tension between the molten metal and epoxy resin and the difference in their viscosities hinder the stretching and breaking of metal droplets during stirring. Further, the high density of metal droplets and lack of suitable surfactants lead to their rapid coalescence and sedimentation in the non-cross-linked resin. Finally, the high differences in the thermal expansion coefficients of the metal alloy and cross-linked epoxy polymer may cause cracking of the resulting phase-change material. This work overcomes the above problems by using nanosilica-induced physical gelation to thicken the epoxy medium containing Wood’s metal, stabilize their interfacial boundary, and immobilize the molten metal droplets through the creation of a gel-like network with a yield stress. In turn, the yield stress and the subsequent low-temperature curing with diethylenetriamine prevent delamination and cracking, while the transformation of the epoxy resin as a physical gel into a cross-linked polymer gel ensures form stability. The stabilization mechanism is shown to combine Pickering-like interfacial anchoring of hydrophilic silica at the metal/epoxy boundary with bulk gelation of the epoxy phase, enabling high metal loadings. As a result, epoxy shape-stable phase-change materials containing up to 80 wt% of Wood’s metal were produced. Wood’s metal forms fine dispersed droplets in epoxy medium with an average size of 2–5 µm, which can store thermal energy with an efficiency of up to 120.8 J/cm3. Wood’s metal plasticizes the epoxy matrix and decreases its glass transition temperature because of interactions with the epoxy resin and its hardener. However, the reinforcing effect of the metal particles compensates for this adverse effect, increasing Young’s modulus of the cured phase-change system up to 825 MPa. These form-stable, high-energy-density composites are promising for thermal energy storage in building envelopes, radiation-protective shielding, or industrial heat management systems where leakage-free operation and mechanical integrity are critical. Full article
(This article belongs to the Special Issue Energy Storage and Conductive Gel Polymers)
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23 pages, 3297 KB  
Article
Numerical Study on Thermal Performance of Radiant Panels Coupled with V-Shaped Grooves and Phase Change Materials
by Haoze Wang and Zhitao Han
Appl. Sci. 2025, 15(24), 13260; https://doi.org/10.3390/app152413260 - 18 Dec 2025
Cited by 1 | Viewed by 588
Abstract
This study focuses on a proposed aluminum alloy radiant panel with 60° V-shaped grooves and integrated copper tubes. A numerical model of this novel grooved phase change material (PCM)-integrated radiant panel was established via Fluent 2022 R1 software. Through numerical simulations, the complete [...] Read more.
This study focuses on a proposed aluminum alloy radiant panel with 60° V-shaped grooves and integrated copper tubes. A numerical model of this novel grooved phase change material (PCM)-integrated radiant panel was established via Fluent 2022 R1 software. Through numerical simulations, the complete melting and solidification processes of two PCMs (n-hexadecane and LTXC-PCM-A-18) were analyzed, and differences in their phase change heat transfer performance were compared—revealing the role of the groove structure in enhancing PCM heat transfer and the material-structure compatibility. Results indicate that the groove structure effectively enhances convective heat transfer in the PCM liquid phase. During the melting stage, LTXC-PCM-A-18 exhibited a preheating rate of 0.00125 K/s, which is 67% higher than that of n-hexadecane (0.00075 K/s); its liquid fraction growth rate (0.0002 s−1) was 2.67 times that of n-hexadecane, and the melting completion time was accelerated by 20% (2000 s). During solidification, LTXC-PCM-A-18’s initial cooling rate (0.0006 K/s) was 50% higher than that of n-hexadecane (0.0004 K/s), with a liquid fraction decay rate twice that of n-hexadecane. Additionally, its solidification temperature plateau was 1 K higher, providing superior thermal output stability. These findings reflect two distinct technical strategies: “steady-state temperature control” and “dynamic regulation.” n-Hexadecane exhibits smoother melting and solidification processes, making it suitable for continuous heating applications. In contrast, LTXC-PCM-A-18 demonstrates superior thermal responsiveness and phase change efficiency, aligning with intermittent heating requirements. This study provides quantitative guidance for PCM selection in grooved radiant panels. Full article
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20 pages, 7256 KB  
Article
Influence of Y2O3 Content and Sintering Temperature on Microstructure and Mechanical Properties of YSZ Ceramics
by Madi Abilev, Dias Yerbolat, Mazhyn Skakov, Almira Zhilkashinova, Alexandr Pavlov and Igor Karpov
Crystals 2025, 15(11), 1002; https://doi.org/10.3390/cryst15111002 - 20 Nov 2025
Cited by 4 | Viewed by 1470
Abstract
This study investigates the influence of Y2O3 content and sintering temperature on the microstructure, phase composition, and physico-mechanical properties of zirconia-based ceramics with Al2O3 addition. It was shown that varying the stabilizer content within 3.0–6.0 wt.% Y [...] Read more.
This study investigates the influence of Y2O3 content and sintering temperature on the microstructure, phase composition, and physico-mechanical properties of zirconia-based ceramics with Al2O3 addition. It was shown that varying the stabilizer content within 3.0–6.0 wt.% Y2O3 leads to observable changes in the phase composition and grain size, as well as affecting the density and microhardness of the material. The sintering conditions ensuring the required density and homogeneous microstructure at moderate temperatures were determined. This research is aimed at optimizing synthesis and heat treatment parameters to produce a dense material with minimal porosity and stable mechanical characteristics. The samples were shaped by uniaxial pressing and sintered in the temperature range of 1530–1570 °C. The structure and phase composition were analyzed using X-ray diffraction and scanning electron microscopy, while the physico-mechanical properties were evaluated by measuring apparent density, porosity, and microhardness. The sintering temperature of 1550 °C was identified as optimal for achieving the highest performance characteristics while maintaining structural homogeneity. The addition of Al2O3 contributes to a reduction in the sintering temperature without compromising the material’s properties. Full article
(This article belongs to the Section Polycrystalline Ceramics)
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28 pages, 7487 KB  
Review
Aerogel-Based Phase Change Materials Meet Flame Retardancy: From Materials to Properties
by Panpan Zhao, Shudi Ying, Riming Hu, Jiachen Ma and Xuchuan Jiang
Gels 2025, 11(11), 923; https://doi.org/10.3390/gels11110923 - 19 Nov 2025
Cited by 1 | Viewed by 2579
Abstract
Energy storage materials play a crucial role in enhancing system efficiency by bridging the mismatch between energy supply and demand. Among them, organic phase change materials (PCMs) are particularly attractive due to their high energy storage density, no phase segregation and ability to [...] Read more.
Energy storage materials play a crucial role in enhancing system efficiency by bridging the mismatch between energy supply and demand. Among them, organic phase change materials (PCMs) are particularly attractive due to their high energy storage density, no phase segregation and ability to maintain nearly constant temperatures during phase transitions. However, their practical application is hindered by drawbacks such as leakage and flammability. Aerogels, characterized by high porosity, low density, and tunable structures, provide effective support matrices for encapsulating PCMs, thereby improving shape stability and enabling fire safety improvements when combined with flame-retardant strategies. Despite significant progress in PCM and aerogel research over the past decade, comprehensive studies dedicated to flame-retardant aerogel-based PCMs remain limited. This review systematically summarizes current flame-retardant approaches for aerogel-based PCMs, highlights recent advances in aerogel-supported systems, and outlines the key challenges and future opportunities for developing next-generation energy storage composites with improved thermal reliability, safety, and sustainability. Full article
(This article belongs to the Special Issue Gels for Energy Applications)
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