Search Results (898)

The surface quality of granite cut by diamond wire saw significantly impacts the cost of subsequent processes such as grinding and polishing. Traditional evaluation parameters like surface roughness (Ra) or peak-to-valley value (PV) face challenges in characterizing the surface morphology. This study introduces fractal dimension (FD) as a potential auxiliary parameter for evaluating the surface quality of sawn granite. Cutting experiments were conducted on Shanxi Black granite using varying wire speeds, feed speeds, and workpiece sizes. The box-counting method was employed to extract the three-dimensional fractal dimension (3D FD) of the granite surface, which characterizes the overall surface complexity, as well as the distribution of two-dimensional fractal dimensions (2D FD) for granite surface cross-sectional profiles at different angles. The results indicate that the granite-sawn surface exhibits complex micro-morphology featuring brittle micro-pits and wavelike saw marks along the feed direction. A strong negative correlation exists between the 3D FD and both surface roughness Ra and PV value, suggesting that 3D FD can serve as an indicator of granite surface quality, with higher FD values corresponding to better surface quality. Moreover, compared to the PV value constrained by material heterogeneity, 3D FD more effectively represents the true surface quality of the granite. Additionally, the distribution characteristics of 2D FD at different angles effectively reveal surface anisotropy and damage. The results suggest that a more symmetrical 2D FD distribution is associated with consistent surface integrity in the evaluated samples. This suggests that FD has the potential to serve as a meaningful auxiliary parameter for characterizing granite surface quality. The findings hold significant importance for the accurate evaluation of diamond wire-saw-cut granite surfaces and provide a basis for the formulation of subsequent grinding process. Full article

Estimating in a stream’s cross-section the depth-averaged velocity, V, from the free-surface velocity, v_surf, is an efficient, non-invasive hydrometric method. The ratio f_v = V/v_surf is typically assumed constant at f_v = 0.86 in field applications, despite observations to the contrary. Guidance is, therefore, needed in estimating actual f_v-ratios when velocity profile data are absent. This work provides field-verified guidance based on the hydromechanics of the logarithmic velocity law, which shows that f_v depends on the scaled resistance measure ‘friction length/depth’, y_o/h, with the y_o(k) function of the equivalent sand grain roughness, k. The mean-to-surface-velocity ratio in rough-bed streams is estimated from the bed roughness and stream morphology by modifying Nikuradze’s equation, y_o = k/30, to y_o = ck, with c(h/k) ≥ 1/30, and k ≈ D₈₄—data fit: c ≈ 8.61(h/k)^−1.821, ~5 ≤ h/k < ~30. Field-verification of the ratio’s modified hydromechanics, f_v = f$\left(h/y_o\right),$ with y_o(h/k) evaluated from bed roughness estimated by inspection or sieve analysis shows this ratio holding within ~|10|% error for shallow streamflow over a coarse bed of gravels and rocks, giving submergences of ~5 ≤ h/D₈₄ ≤ ~30; y_o = k/30 suits large streams with smooth beds (h/k ≥ ~30, f_v ≥ ~0.86). Variable roughness-estimated f_v-ratios appear to be more reliable than the fixed default, f_v(h/y_o ≈ 1000) = 0.86. This flow-gauging concept is based on observable physical characteristics of a monitoring cross-section and facilitates the rating of hard-to-access streams draining small basins in ragged upland terrain. Full article

With increasing life expectancy and an aging global population, the demand for orthopedic and dental implants is increasing. Recently developed, citric-acid-based anodization processes facilitate the production of more bioactive oxide layers by incorporating important bone minerals such as Ca, P, and Mg and forming bone-like crystalline compounds such as carbonated apatite on titanium implant materials. The primary goal of the present study was to evaluate the applicability of these anodization processes to solid and 3D-printed titanium alloy substrates. The anodized oxides produced on each solid or 3D-printed lattice substrate revealed multi-scaled surface roughness profiles as evidenced by scanning electron microscopy, optical microscopy, and surface roughness analyses. Additionally, each oxide group was shown to incorporate substantial amounts of Ca, P, and Mg bone-mineral dopants and form AB-type carbonated apatite, as shown using a combination of energy-dispersive spectroscopy, X-ray photoelectron spectroscopy, X-ray diffraction, and attenuated total reflectance–Fourier transform infrared spectroscopy analyses. Finally, each oxide group showed sustained Ca, P, and Mg ion release during an inductively coupled plasma spectroscopy dissolution assessment, and demonstrated early apatite-forming ability during simulated body fluid bioactivity testing. The findings of this study show much promise for the applicability of these novel oxide coatings to a wide variety of future titanium implant applications. Full article

Container machining plays a key role in the finishing of workpieces. The aim of this article was to compare the effectiveness of vibratory and high-speed rotational machining. Mass loss and selected changes in surface geometric structure parameters were assessed. To obtain a porous structure, the samples were prepared by sandblasting. The novelty of this work is the use of high rotational speeds for rotational machining and the use of a planned experiment to limit the number of samples. The innovative nature of the comparison of vibratory and high-speed rotational machining allowed the development of mathematical models of the influence of process parameters on the final results. A two-factor planned experiment with five levels of process variables was used to investigate a wide range of process input variables. Based on the RSM response surface, mathematical models of changes in mass losses MRR, arithmetic mean surface roughness Ra, maximum height of the highest elevation (peak) of the roughness profile Rp, and surface skewness Ssk as a function of input parameters were developed. Working containers with a volume of 25 dm³ were used for the tests, and the test material was samples made of PA38/EN AW 6060 aluminum. Studies have shown that, for similar machining times, greater MRR changes were achieved with rotary machining. Rotary machining using the same machining media and similar machining times was characterized by up to 15% greater MRR than vibratory machining after 75 min of container machining. The reason for this high efficiency is the use of high rotational speeds. Comparing the effectiveness of reducing surface geometric structure parameters between rotational and vibration machining processes depends primarily on the machining time. The work proves that the use of rotational machining and high rotational speeds allows for shorter machining times compared to vibration machining. Full article

Fracture roughness is critical to fluid flow behavior in fractured rock masses. However, the mechanism by which such roughness heterogeneity influences fluid flow and amplifies cubic law deviation remains incompletely understood. Current theoretical analyses are focused on uniform roughness or smooth parallel plates, neglecting the roughness heterogeneity in natural fractures. The equivalent fracture geometry models with heterogeneous roughness are established based on the fracture walls of the smooth parallel plates and the sinusoidal profiles in this study. Based on the geometry models and derived from the Navier–Stokes equations, two simplified fracture models are proposed: the equivalent plate–sinusoidal walled and the sinusoidal–sinusoidal walled fracture model, validated via COMSOL Multiphysics. A roughness heterogeneity index Z_r is defined to quantify the roughness heterogeneity. The influence of roughness heterogeneity on hydraulic behavior (e.g., fluid flow rate, equivalent hydraulic aperture) is analyzed and compared with those of uniform roughness and smooth parallel plates. Additionally, the influence of roughness heterogeneity on the power–law exponent relationship between fracture mechanical aperture and flow rate is examined. The results indicate that the flow rate and hydraulic aperture decrease with increasing roughness heterogeneity, while the deviation of fluid flow from the cubic law increases. The power–law exponent can be as high as 15.5. This study provides theoretical models for understanding the effects of roughness heterogeneity and a reference for extending flow models to complex fracture morphologies. Full article

Freeform Fresnel lenses combine the powerful beam-shaping capability of freeform optics with the lightweight and compact characteristics of conventional Fresnel structures, leading to their increasing adoption across diverse applications. This paper proposes and experimentally validates a method for generating rectangular dark hollow beams using a freeform Fresnel lens. The lens is divided into multiple fan-shaped sectors centered on the optical axis, with each sector generating a defocused spot at a distinct spatial location. Based on geometrical optics, a freeform Fresnel lens with a 25 mm aperture is designed to produce a square hollow beam with a side length of 10 mm. A lens with a division angle of 5° was fabricated using ultra-precision diamond turning. The angular form error was measured to be below 0.1°, and the surface roughness was found to be below 10 nm. An optical testing system was established to characterize the generated beam profile. The experimental results successfully demonstrate the formation of the desired rectangular dark hollow beam. The measured results agree well with the simulations, confirming the feasibility and practical potential of the proposed method. Full article

Background: Plant-derived essential oils possess valuable bioactivities, but their application is limited by volatility and irritation, which may be addressed through natural polymer encapsulation. This study aimed to investigate the bioactivity of Hedychium coronarium rhizome essential oil and evaluate the effect of microencapsulation on its physicochemical characteristics, biological stability, and irritation profile. Methods: Essential oil was extracted from H. coronarium rhizomes by hydrodistillation and chemically characterized. Enzyme inhibitory activities against elastase, hyaluronidase, and tyrosinase were assessed. Microencapsulation was performed using gum Arabic or maltodextrin at 1–5% w/w oil loadings. The resulting powders were evaluated for morphology, entrapment efficiency, hygroscopicity, water activity, biological stability, and irritation potential using the hen’s egg test on the chorioallantoic membrane. Results: The essential oil demonstrated strong enzyme inhibition, particularly against hyaluronidase (IC₅₀ = 0.1 ± 0.0 µg/mL), along with notable elastase and tyrosinase inhibition. Encapsulation significantly reduced irritation scores from 13.3 ± 1.4 for the free oil to 3.6–4.2 for encapsulated systems (p < 0.05). Gum Arabic produced rough, porous particles with lower hygroscopicity, while maltodextrin yielded smoother particles with lower water activity. Both encapsulated powders significantly enhanced biological stability compared with the ethanolic solution. Conclusions: Natural polymer-based microencapsulation effectively reduced the irritation potential and improved the handling properties of H. coronarium essential oil, supporting its potential application in topical bioactive delivery systems. Full article

Nitridation of different materials using ion implantation is of considerable interest for many applications. As electronic components, oxynitride (SiO_xN_y) layers exhibit beneficial properties such as precise compositional variability, refractive index tunability, oxidation resistance, and low mechanical stress. In the present study we investigate nanoscale SiO_xN_y synthesized using ion implantation methods. To introduce N⁺ ions into a shallow Si subsurface region, both conventional ion beam implantation and plasma immersion ion implantation with subsequent high-temperature treatment in dry O₂ are used. The optical and morphological properties and chemical bonding of formed SiO_xN_y layers were studied by applying spectroscopic ellipsometry in the range of VIS-Near IR (SE) and IR (IR-SE), Raman spectroscopy and Atomic Force Microscopy (AFM). Monte Carlo modeling of implant profiles contributed to understanding physical and chemical processes and predicted different influences of the incorporated N⁺ ions on the oxidation mechanism, confirmed by the thickness dependence of SiO_xN_y/Si layers obtained from the SE data analysis. IR-SE spectral analysis established the formation of Si-O, Si-N, Si-N-O and Si-Si chemical bonds in the grown layers. The occurrence of amorphization of the Si crystal lattice due to incorporation of high-energy N⁺ ions into the Si lattice is confirmed by the Raman and ellipsometry results. The free Si atoms can congregate, forming nanocrystalline clusters. AFM imaging revealed that both implantation methods left the surface of the resulting SiO_xN_y layers considerably smooth with similar roughness parameter values. The results of the studies imply that the technological approaches used allow the production of high-quality nanoscale silicon oxynitride films with appropriate tunable composition and properties for possible application in advanced electronic devices for nanoelectronics, optoelectronics and sensor applications. Full article

Turbulent structure and diffusion over different underlying surfaces are fundamental to understanding mass and momentum exchange in the atmospheric boundary layer. This study investigated these processes over six distinct surfaces—flat plate, sand, grass, small gravel, large gravel, and vegetation—through wind tunnel experiments combined with high-frequency velocity measurements. Quadrant analysis, Reynolds stress decomposition, and turbulence kinetic energy budget analysis were employed to elucidate the mechanisms driving variations in diffusion coefficients. The results reveal two distinct turbulence generation regimes: over rigid surfaces (flat plate, sand, gravel), turbulence is primarily generated by roughness elements, whereas over canopy surfaces (grass, vegetation), canopy-induced shear and wake dynamics dominate. Consequently, the vertical profiles of turbulent diffusion coefficients K_x and K_z exhibit markedly different patterns across surface types. For rigid surfaces, diffusion coefficients peak near the surface and decay monotonically with height. For canopy surfaces, diffusion coefficients reach their maximum at the canopy top, reflecting the dual influence of canopy-induced shear and energy dissipation within the canopy. These findings provide a mechanistic understanding of surface-induced variability in turbulent diffusion processes and offer quantitative parameterizations that can improve pollutant dispersion modeling over complex terrain. Full article

This study investigates how torch standoff distance influences the microstructure, surface topography, and progressive-load scratch response of air plasma-sprayed 8YSZ and rare-earth co-doped GdYbYSZ thermal barrier coatings on an St-52 grade carbon steel substrate. Three nozzle-to-substrate spraying distances were examined: 80, 100, and 120 mm. X-ray diffraction revealed that the 8YSZ coatings possessed a predominantly tetragonal (t′) structure, with minor monoclinic fractions detected in the coatings obtained with the 80 mm and 100 mm distance parameters. The GdYbYSZ coatings, in contrast, exhibited a single-phase cubic defect-fluorite structure; their diffraction peaks appeared at lower 2θ angles relative to undoped cubic ZrO₂, consistent with lattice expansion caused by the substitution of Zr⁴⁺ by the larger Gd³⁺ and Yb³⁺ cations. Surface topography was quantified by non-contact laser profilometry, providing areal (Sa) and profile (Ra) roughness parameters for the as-sprayed condition as well as three-dimensional scratch-damage morphology after testing. Progressive-load scratch tests were performed using a Rockwell diamond indenter over a 2 mm track with the normal load ramped from 0.03 N to 30 N. Penetration depth, residual depth, tangential force, and acoustic emission were recorded continuously to identify critical damage transitions. Across all spraying distances, 8YSZ exhibited systematically shallower scratch grooves than GdYbYSZ; end-of-track maximum groove depths remained below 37 µm for 8YSZ, whereas GdYbYSZ reached up to 72 µm under identical loading conditions. The novelty of this study lies in combining torch standoff distance as a processing variable with multi-channel progressive-load scratch diagnostics, including in situ acoustic emission, depth profiling, and friction monitoring, to comparatively assess the scratch wear performance of 8YSZ and rare-earth co-doped zirconia TBCs for the first time. Full article

Dust and sand storms occurring in northern China are strongly controlled by near-surface aerodynamics, yet the spatial heterogeneity of these processes remains poorly understood. We obtained field measurements of the wind above gobis, sandy surfaces, and dry lakebeds in the Hexi Corridor Desert and Heihe River Basin, and sandy surfaces in northern China. First, the slope of wind profile (a₁) reveals distinct drag reversal with increasing wind speed: under low winds, a₁ increases from sandy to dry lakebed to gobi surfaces, whereas under high winds, actively saltating sandy surfaces exhibit the highest a₁, surpassing gobi and dry lakebed. Second, the dynamic feedback between sediment transport and aerodynamics is clear: at below-threshold winds, friction velocity ($u_{*}$) and aerodynamic roughness length (z₀) are lowest for sand; however, as wind speed increases to initiate significant saltation, the sandy surface develops the highest $u_{*}$ and z₀, highlighting the dominant role of grain-borne roughness. Third, the focal height (z_f) shows regional disparity, varying by up to two orders of magnitude for both sandy and gobi surfaces, with a strong correlation to local gravel coverage. This work provides spatially explicit parameterizations of surface type, offering a physical basis for modeling dust emission and transport in northern China and similar arid regions globally. Such parameterizations are essential for developing reliable early warning systems and evidence-based land management strategies. These advances contribute directly to ecosystem sustainability and community resilience in vulnerable arid and semi-arid regions under climate change. Full article

The European Union’s regulatory mandate requirements for vehicular components include the integrity of sealing performance, mitigating leaks from fuel tanks and transmission systems in order to guard against environmental pollution. Non-compliance can result in significant costs for the OEM and their supplier base. The majority of the reported research regarding leakage from radial lip seals focuses on static analysis of leakage under a given set of laboratory conditions. However, in practice, seal conjunctions are often subjected to significant excitations due to vehicular vibration. In the current study, the case of a front-wheel drive vehicle, equipped with three-axle accelerometers and subjected to a comprehensive road test, is used as the basis for the development of a realistic representative test rig. The test rig is developed using bespoke components from the vehicle under investigation to assess the impact of the encountered natural frequencies on sealing performance in controlled laboratory conditions, when the system is subjected to controlled excitation. Experiments are conducted to evaluate leakage at the transmission interface, focusing specifically on the sealing system’s performance. The influence of driveshaft manufacturing processes using corundum grinding and subsequent surface topography upon leakage performance are also considered. Identified modal response frequencies are imposed upon the test rig using a shaker, whilst the seal leakage is measured. The importance of shaft roughness characteristics, such as topographical skewness upon seal leakage rate under various resonant conditions, are ascertained. The results indicate potentially significant leakage rates under excitation conditions, with a non-optimised shaft roughness profile. Full article

Marine renewable energy (MRE) systems operate in harsh marine environments where long-term exposure to seawater leads to biofouling, resulting in increased surface roughness, hydrodynamic drag, added mass, structural loading, sensor degradation, and reduced energy production. Despite its significant operational and economic impact, biofouling management in MRE devices has traditionally relied on manual inspections and empirical growth models, which offer limited predictive capability. This review provides a structured, data-centric synthesis of recent advances in machine learning (ML) and bioinformatics approaches for biofouling modeling, performance prediction, and maintenance planning in offshore wind turbines, tidal turbines, and wave energy converters. The study systematically examines key fouling locations and associated engineering impacts, and analyzes the major data streams used for predictive modeling, including SCADA and condition-monitoring time series, metocean variables, inspection imagery, laboratory and field experiments, and environmental DNA (eDNA) sequencing outputs. We compare modeling strategies ranging from physics-based simulations to classical ML, deep learning, computer vision, and hybrid physics-informed frameworks, and discuss how biological indicators such as microbial community profiles and eDNA-derived taxa abundances can be integrated as predictive features. The review further outlines emerging digital twin architectures for fouling-aware performance forecasting and maintenance decision support. Finally, we identify key challenges including data scarcity, cross-site generalization, validation practices, and uncertainty quantification, and propose future research directions toward integrated, proactive biofouling management systems in marine renewable energy infrastructure. Full article

The proper selection of surface topography (ST) parameters is crucial for ensuring the effective performance of machine components, including their wear and corrosion resistance. In the literature, research on the ST of hardened stainless steels (SSs) after finish turning using cubic boron nitride (CBN) inserts, as well as comparisons with cemented carbide (CC) inserts depending on cutting parameters, is still limited. In this study, the ST of X20Cr13 martensitic hardened SS under dry finish turning with various cutting speeds and feed rates was investigated. Experiments were conducted using a CNC lathe with CBN and CC inserts. A Sensofar S Neox 3D optical profilometer was employed to characterize the ST features, including height surface roughness (SR) parameters, SR profiles, and 2D and 3D surface images. The Parameter Space Investigation method was used to design the experimental plan. For both CBN and CC inserts, the feed rate was the dominant factor influencing the overall SR, described by the Sa and Sq parameters. The extreme parameters Sp, Sv, and Sz were determined by the relationship between feed rate and cutting speed. With appropriately selected turning parameters, it is possible to obtain low Sa values (0.4–0.6 µm), which can eliminate the need for grinding operations. CBN inserts ensured a more regular shape of the ST, while CC inserts contributed to a wavy surface characteristic, associated with more intense plastic deformation. However, low Sa values may be accompanied by isolated peaks, indicating that this parameter does not always fully reflect the presence of extreme micro-irregularities. On the machined surfaces, adhesive bonds of chips and cutting tool material were observed. In addition, micro-scratches were registered for CBN inserts, and a side flow phenomenon for CC inserts. The results confirm that dry turning of hardened SSs can be effectively performed using both CC and CBN inserts. Full article

The increasing popularity of collagen peptide supplements raises concerns about their potential effects on dental restorations. This in vitro study investigated the effects of collagen peptide supplements dissolved in different beverages on the color stability, profile arithmetic mean roughness (Ra), and gloss of various restorative materials. Four restorative materials were tested: a nanofilled composite resin (Filtek Universal), a CAD/CAM composite block (Tetric CAD), a hybrid ceramic (Vita Enamic), and a leucite-reinforced glass-ceramic (IPS Empress CAD). Specimens were immersed in three collagen solutions (Pure Collagen Water Mix, Pure Collagen Coffee Mix, and Purple Collagen) and distilled water (control) for periods simulating 1 and 6 months of daily consumption. Color changes (ΔE₀₀), Ra, and gloss were measured at baseline, after two immersion periods, and following repolishing. Results showed that collagen peptide supplements significantly affected all tested properties, with effects varying by material type and solution composition. Empress CAD demonstrated superior resistance to staining and surface property changes, while Filtek Universal exhibited the highest susceptibility. Collagen supplements mixed with coffee and those containing anthocyanin-rich ingredients produced more pronounced effects than water-mixed formulations. All materials remained within clinically acceptable thresholds for Ra and maintained adequate gloss values. Repolishing improved surface properties in all materials, though resin-based materials showed persistent discoloration due to internal staining. These findings suggest that material selection should be considered carefully for patients who regularly consume collagen peptide supplements, with ceramic and hybrid materials being preferable for aesthetic restorations. Full article