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37 pages, 3624 KiB  
Article
Modelling a Lab-Scale Continuous Flow Aerobic Granular Sludge Reactor: Optimisation Pathways for Scale-Up
by Melissa Siney, Reza Salehi, Mohamed G. Hassan, Rania Hamza and Ihab M. T. A. Shigidi
Water 2025, 17(14), 2131; https://doi.org/10.3390/w17142131 - 17 Jul 2025
Viewed by 689
Abstract
Wastewater treatment plants (WWTPs) face increasing pressure to handle higher volumes of water due to climate change causing storm surges, which current infrastructure cannot handle. Aerobic granular sludge (AGS) is a promising alternative to activated sludge systems due to their improved settleability property, [...] Read more.
Wastewater treatment plants (WWTPs) face increasing pressure to handle higher volumes of water due to climate change causing storm surges, which current infrastructure cannot handle. Aerobic granular sludge (AGS) is a promising alternative to activated sludge systems due to their improved settleability property, lowering the land footprint and improving efficiency. This research investigates the optimisation of a lab-scale sequencing batch reactor (SBR) into a continuous flow reactor through mathematical modelling, sensitivity analysis, and a computational fluid dynamic model. This is all applied for the future goal of scaling up the model designed to a full-scale continuous flow reactor. The mathematical model developed analyses microbial kinetics, COD degradation, and mixing flows using Reynolds and Froude numbers. To perform a sensitivity analysis, a Python code was developed to investigate the stability when influent concentrations and flow rates vary. Finally, CFD simulations on ANSYS Fluent evaluated the mixing within the reactor. An 82% COD removal efficiency was derived from the model and validated against the SBR data and other configurations. The sensitivity analysis highlighted the reactor’s inefficiency in handling high-concentration influents and fast flow rates. CFD simulations revealed good mixing within the reactor; however, they did show issues where biomass washout would be highly likely if applied in continuous flow operation. All of these results were taken under deep consideration to provide a new reactor configuration to be studied that may resolve all these downfalls. Full article
(This article belongs to the Special Issue Novel Methods in Wastewater and Stormwater Treatment)
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21 pages, 5135 KiB  
Article
Assessing the Heat Transfer Modeling Capabilities of CFD Software for Involute-Shaped Plate Research Reactors
by Cezary Bojanowski, Ronja Schönecker, Katarzyna Borowiec, Kaltrina Shehu, Julius Mercz, Frederic Thomas, Yoann Calzavara, Aurelien Bergeron, Prashant Jain, Christian Reiter and Jeremy Licht
Energies 2025, 18(14), 3692; https://doi.org/10.3390/en18143692 - 12 Jul 2025
Viewed by 340
Abstract
The ongoing efforts to convert High-Performance Research Reactors (HPRRs) using Highly Enriched Uranium (HEU) to Low-Enriched Uranium (LEU) fuel require reliable thermal–hydraulic assessments of modified core designs. The involute-shaped fuel plates used in several major HPRRs present unique modeling challenges due to their [...] Read more.
The ongoing efforts to convert High-Performance Research Reactors (HPRRs) using Highly Enriched Uranium (HEU) to Low-Enriched Uranium (LEU) fuel require reliable thermal–hydraulic assessments of modified core designs. The involute-shaped fuel plates used in several major HPRRs present unique modeling challenges due to their compact core geometries and high heat flux conditions. This study evaluates the capability of three commercial CFD tools, STAR-CCM+, COMSOL, and ANSYS CFX, to predict cladding-to-coolant heat transfer using Reynolds-Averaged Navier–Stokes (RANS) methods within the thermal–hydraulic regimes of involute-shaped plate reactors. Broad sensitivity analysis was conducted across a range of reactor-relevant parameters using two turbulence models (kϵ and kω SST) and different near-wall treatment strategies. The results were benchmarked against the Sieder–Tate correlation and experimental data from historic studies. The codes produced consistent results, showing good agreement with the empirical correlation of Sieder–Tate and the experimental measurements. The findings support the use of these commercial CFD codes as effective tools for assessing the thermal–hydraulic performance of involute-shaped plate HPRRs and guide future LEU core development. Full article
(This article belongs to the Section B4: Nuclear Energy)
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34 pages, 9392 KiB  
Article
Temperature-Induced Errors in ITTC Model-Ship Extrapolation
by Sang-seok Han, Saishuai Dai, Momchil Terziev, Daejeong Kim, Tahsin Tezdogan, Doojin Jung and Soonseok Song
J. Mar. Sci. Eng. 2025, 13(7), 1203; https://doi.org/10.3390/jmse13071203 - 20 Jun 2025
Viewed by 520
Abstract
This study addresses the question: “Does the towing tank water temperature affect the result of model-ship extrapolation?” While it is well-established that temperature variations affect Reynolds numbers and consequently frictional and viscous resistance, this study examines whether the ITTC 1978 extrapolation method properly [...] Read more.
This study addresses the question: “Does the towing tank water temperature affect the result of model-ship extrapolation?” While it is well-established that temperature variations affect Reynolds numbers and consequently frictional and viscous resistance, this study examines whether the ITTC 1978 extrapolation method properly compensates for these effects. Although current procedures consider temperature indirectly through the Reynolds number, they assume that the form factor depends solely on the Froude number and is insensitive to viscosity changes. Our analysis reveals that the form factor is also temperature-sensitive, indicating a fundamental limitation in the conventional approach. This sensitivity arises from the limitations of the ITTC 1957 friction curve and the method’s neglect of temperature-induced variations in the form factor. To quantify the effect of temperature, model-scale CFD simulations were conducted for two ship models (KCS and KVLCC2) at different water temperatures using the ITTC 1978 procedure with Prohaska’s method. The results show that the ship-scale total resistance coefficient (CT) can vary by up to 2.8% depending on the water temperature and friction line selection. This demonstrates that the ITTC 1978 performance prediction method fails to adequately compensate for the temperature-induced changes in resistance, which leads to systematic errors in the extrapolated results. Full article
(This article belongs to the Special Issue CFD Applications in Ship and Offshore Hydrodynamics 2nd Edition)
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22 pages, 5581 KiB  
Article
Film Cooling Performance and Superposition Method of an Actual Turbine Vane at High Freestream Turbulence
by Peng Chu, Yongfeng Sui, Bin Dai, Jibing Lan, Wenyang Shao, Binbin Xue, Xiliang Xu and Zhenping Feng
Aerospace 2025, 12(6), 533; https://doi.org/10.3390/aerospace12060533 - 12 Jun 2025
Viewed by 418
Abstract
This study aims to enhance the understanding of film cooling performance in an actual turbine vane by investigating influencing factors and developing more precise numerical prediction methods. Pressure sensitive paint (PSP) testing and Reynolds-Averaged Navier–Stokes (RANS) simulations were conducted. The findings indicate that [...] Read more.
This study aims to enhance the understanding of film cooling performance in an actual turbine vane by investigating influencing factors and developing more precise numerical prediction methods. Pressure sensitive paint (PSP) testing and Reynolds-Averaged Navier–Stokes (RANS) simulations were conducted. The findings indicate that the current design blowing ratio of S1 holes (0.89) is too high, resulting in poor film cooling effectiveness. However, the blowing ratios of P3 (0.78) and P4 (0.69) holes are relatively low, suggesting that increasing the coolant flow could improve the film cooling effectiveness. It is not recommended to design an excessively low blowing ratio on the suction surface, as this can lead to poor wall adherence downstream of the film holes. A slight increase in turbulence intensity enhances the film covering effect, particularly on the suction surface. Additionally, a novel superposition method for multirow fan-shaped film cooling holes on an actual turbine vane is proposed, exhibiting better agreement with experimental data. Compared with experimental results, the numerical predictions tend to underestimate the film cooling effectiveness with the examined k-ε-based viscosity turbulence models and Reynolds stress turbulence models, while the SST demonstrates relatively higher accuracy owing to its hybrid k-ω/k-ε formulation that better resolves near-wall physics and separation flows characteristic of turbine cooling configurations. This study contributes to the advancement of turbine vane thermal analysis and design in engineering applications. Full article
(This article belongs to the Section Aeronautics)
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31 pages, 6448 KiB  
Review
Review of Research on Supercritical Carbon Dioxide Axial Flow Compressors
by Yong Tian, Dexi Chen, Yuming Zhu, Peng Jiang, Bo Wang, Xiang Xu and Xiaodi Tang
Energies 2025, 18(12), 3081; https://doi.org/10.3390/en18123081 - 11 Jun 2025
Viewed by 536
Abstract
Since the beginning of the 21st century, the supercritical carbon dioxide (sCO2) Brayton cycle has emerged as a hot topic of research in the energy field. Among its key components, the sCO2 compressor has received significant attention. In particular, axial-flow [...] Read more.
Since the beginning of the 21st century, the supercritical carbon dioxide (sCO2) Brayton cycle has emerged as a hot topic of research in the energy field. Among its key components, the sCO2 compressor has received significant attention. In particular, axial-flow sCO2 compressors are increasingly being investigated as power systems advance toward high power scaling. This paper reviews global research progress in this field. As for performance characteristics, currently, sCO2 axial-flow compressors are mostly designed with large mass flow rates (>100 kg/s), near-critical inlet conditions, multistage configurations with relatively low stage pressure ratios (1.1–1.2), and high isentropic efficiencies (87–93%). As for internal flow characteristics, although similarity laws remain applicable to sCO2 turbomachinery, the flow dynamics are strongly influenced by abrupt variations in thermophysical properties (e.g., viscosities, sound speeds, and isentropic exponents). High Reynolds numbers reduce frictional losses and enhance flow stability against separation but increase sensitivity to wall roughness. The locally reduced sound speed may induce shock waves and choke, while drastic variation in the isentropic exponent makes the multistage matching difficult and disperses normalized performance curves. Additionally, the quantitative impact of a near-critical phase change remains insufficiently understood. As for the experimental investigation, so far, it has been publicly shown that only the University of Notre Dame has conducted an axial-flow compressor experimental test, for the first stage of a 10 MW sCO2 multistage axial-flow compressor. Although the measured efficiency is higher than that of all known sCO2 centrifugal compressors, the inlet conditions evidently deviate from the critical point, limiting the applicability of the results to sCO2 power cycles. As for design and optimization, conventional design methodologies for axial-flow compressors require adaptations to incorporate real-gas property correction models, re-evaluations of maximum diffusion (e.g., the DF parameter) for sCO2 applications, and the intensification of structural constraints due to the high pressure and density of sCO2. In conclusion, further research should focus on two aspects. The first is to carry out more fundamental cascade experiments and numerical simulations to reveal the complex mechanisms for the near-critical, transonic, and two-phase flow within the sCO2 axial-flow compressor. The second is to develop loss models and design a space suitable for sCO2 multistage axial-flow compressors, thus improving the design tools for high-efficiency and wide-margin sCO2 axial-flow compressors. Full article
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22 pages, 5672 KiB  
Article
A Comparative Study of RANS and PANS Turbulence Models for Flow Characterization Around the Joubert BB2 Submarine
by Changhun Lee, Hyeri Lee and Woochan Seok
J. Mar. Sci. Eng. 2025, 13(6), 1088; https://doi.org/10.3390/jmse13061088 - 29 May 2025
Viewed by 421
Abstract
This study presents a comparative numerical investigation of Reynolds-averaged Navier–Stokes (RANS) and partially averaged Navier–Stokes (PANS) turbulence models applied to the Joubert BB2 submarine geometry under steady, calm-water conditions. To assess the influence of turbulence resolution and grid density on hydrodynamic performance prediction, [...] Read more.
This study presents a comparative numerical investigation of Reynolds-averaged Navier–Stokes (RANS) and partially averaged Navier–Stokes (PANS) turbulence models applied to the Joubert BB2 submarine geometry under steady, calm-water conditions. To assess the influence of turbulence resolution and grid density on hydrodynamic performance prediction, simulations were conducted using three mesh resolutions—coarse, medium, and fine—based on unstructured hexahedral grids. The results were validated against international benchmark data, with emphasis placed on total resistance, pressure and shear stress distributions, wake development, and vortex structure. The PANS model consistently outperformed RANS in accurately predicting total resistance and resolving wake asymmetry, especially at medium grid resolution, due to its ability to partially resolve turbulence without full reliance on eddy viscosity assumptions. It demonstrated superior capability in capturing coherent vortex structures and preserving axial momentum in the stern region, resulting in more realistic surface pressure recovery and delayed boundary layer separation. Cross-sectional and circumferential velocity distributions in the propeller plane further highlighted PANS’s enhanced turbulence fidelity, which is essential for downstream propeller performance evaluation. Overall, the findings support the suitability of the PANS model as a practical and computationally efficient alternative to RANS for high-fidelity submarine flow simulations, particularly in wake-sensitive applications where LES remains computationally prohibitive. Full article
(This article belongs to the Section Ocean Engineering)
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22 pages, 9155 KiB  
Article
Study on the Wind Pressure Distribution in Complicated Spatial Structure Based on k-ε Turbulence Models
by Jing Wang, Shixiong Zhou, Hui Liu, Shixing Zhao, Fei He and Lei Zhao
Buildings 2025, 15(11), 1877; https://doi.org/10.3390/buildings15111877 - 29 May 2025
Viewed by 512
Abstract
Understanding wind pressure distribution on structures is crucial for evaluating design wind loads, especially for complex designs. This study investigated the wind pressure distribution on a windmill shape building with intricate geometries, i.e., the Chengdu Future Science and Technology City Exhibition Centre. Both [...] Read more.
Understanding wind pressure distribution on structures is crucial for evaluating design wind loads, especially for complex designs. This study investigated the wind pressure distribution on a windmill shape building with intricate geometries, i.e., the Chengdu Future Science and Technology City Exhibition Centre. Both wind tunnel test and CFD simulations are conducted to analyze the wind pressure distribution on building surface. Since the research object has intricate geometries, featuring sharp corners, curved surfaces, and ridges, the Reynolds Average Navier-Stokes (RANS) method adopting k-ε turbulence models is employed in the CFD simulations. Furthermore, scalable wall functions and non-structured grids with appropriate refinement on both turbulent regions and structural surfaces are also adopted in the RANS method. A comparison between the simulation results and wind tunnel tests demonstrated that the numerical simulations based on RANS method effectively capture surface wind pressure distribution on complex structures. This study reveals the occurrence of complicated flow phenomena that lead to a very complex wind pressure distribution on the surface of the structure, and drastic variance of the wind pressure coefficient is observed. Moreover, it is found that wind pressure distribution on the surface of the structure is highly sensitive to wind angle, exhibiting extreme negative pressure coefficients of −1.1, −1.0, and −1.8 at angles of 0°, 30°, and 60°, respectively. The analysis of the flow field around the structure at various wind angles reveals that its complex shape significantly alters the flow dynamics, creating distinct vortices and wake patterns at different angles. Consequently, CFD simulations help to understand wind loads on structures and improve wind resistance design. Full article
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22 pages, 3818 KiB  
Article
Computational Analysis of Entry-Region Flow Dynamics for Giesekus Fluids in Tubes
by Hassan Pouraria, Dalong Gao and Sheldon Wang
Processes 2025, 13(5), 1587; https://doi.org/10.3390/pr13051587 - 20 May 2025
Viewed by 459
Abstract
The accurate estimation of the entry length required for a flow in a tube to transition from a uniform velocity profile to a fully developed state is crucial in many industrial processes. Although viscoelastic fluids are widely utilized in industrial processes, most studies [...] Read more.
The accurate estimation of the entry length required for a flow in a tube to transition from a uniform velocity profile to a fully developed state is crucial in many industrial processes. Although viscoelastic fluids are widely utilized in industrial processes, most studies have concentrated on inelastic fluids. This study employed computational fluid dynamics (CFD) to analyze the developing flow of viscoelastic fluids in a circular tube. An axisymmetric computational domain was employed along with the Giesekus model to represent the viscoelastic fluid flow. The Log Conformation Technique (LCT) was adopted to ensure numerical stability and accuracy at high Weissenberg numbers. The CFD model was first validated against published data for planar contraction flow. After validation and mesh sensitivity analysis for tube geometry, we systematically studied the influence of the Reynolds and Weissenberg numbers, solvent viscosity ratio, and mobility parameter on the entry length. Our results highlight the significant influence of fluid elasticity on flow development. For a constant Wi value, reducing inertia enhances the elastic effects, whereas at a fixed Re number, increasing Wi strongly impacts the developing flow region. Increased elasticity extends the entry length for both velocity and stress fields, with stress typically requiring a longer region to develop fully. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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22 pages, 6829 KiB  
Article
An Investigation of the Promotion of the Aerodynamic Performance of a Supersonic Compressor Cascade Using a Local Negative-Curvature Ramp
by Yongzhen Liu, Zhen Fan, Weiwei Cui, Qiang Zhou and Jianzhong Xu
Appl. Sci. 2025, 15(10), 5664; https://doi.org/10.3390/app15105664 - 19 May 2025
Viewed by 443
Abstract
Shockwaves induce considerable flow separation loss; it is essential to reduce this using the flow control method. In this manuscript, a method for suppressing flow separation in turbomachinery through a constant adverse-pressure gradient was investigated. The first-passage shock was split into a compression [...] Read more.
Shockwaves induce considerable flow separation loss; it is essential to reduce this using the flow control method. In this manuscript, a method for suppressing flow separation in turbomachinery through a constant adverse-pressure gradient was investigated. The first-passage shock was split into a compression wave system of the vane suction surface. The aim of this was to reduce loss from shockwave/boundary layer interactions (SWBLIs). This method promotes the performance parameters of the supersonic compressor cascade. The investigation targets were a baseline cascade and the improved system. Both cascades were numerically studied with the aid of the Reynolds-averaged Navier–Stokes (RANS) method. The simulation results of the baseline cascade were also validated through experimentation, and a further physical flow analysis of the two cascades was conducted. The results show that the first-passage shockwave was a foot above the initial suction surface, with a weaker incident shock along with a clustering of the compression wave corresponding to the modified cascade. It was also concluded that the first-passage shockwave foot of the baseline cascade was replaced with a weak incident shock, and a series of compression waves emanated from the adopted negative-curvature profile. The shock-induced boundary layer separation bubble disappeared, and much smaller boundary layer shape factors over the SWBLI region were obtained for the improved cascade compared to the baseline cascade. This improvement led to a high level of stability in the boundary layer state. Sensitivity analyses were performed through different simulations on both cascades, unveiling that the loss in total pressure was lower in the case of the updated cascade as compared to the baseline. Full article
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25 pages, 11683 KiB  
Article
Study on Suppression of Vortex-Induced Vibrations of a Rotating Cylinder with Dual Splitter Plates
by Jiaqi Li, Qiongfang Qi, Zonghao Sun, Yongkang Yang, Yaowen Han, Wei Chen, Jiangyan Shao, Binrong Wen and Xiaobin Li
J. Mar. Sci. Eng. 2025, 13(5), 971; https://doi.org/10.3390/jmse13050971 - 16 May 2025
Viewed by 430
Abstract
To investigate the suppression method for vortex-induced vibrations (VIV) of two-degree-of-freedom (2-DOF) rotating cylinders with dual splitter plates, numerical simulations are conducted at a Reynolds number of 200, a mass ratio of 2.6, and rotation ratio of 2. The effects of the gap [...] Read more.
To investigate the suppression method for vortex-induced vibrations (VIV) of two-degree-of-freedom (2-DOF) rotating cylinders with dual splitter plates, numerical simulations are conducted at a Reynolds number of 200, a mass ratio of 2.6, and rotation ratio of 2. The effects of the gap distance and the width of splitter plates on the vibration response, hydrodynamic coefficients, and flow wakes of rotating cylinders are examined. The numerical results show the existence of distinct suppression mechanisms between low gap distances (G/D = 0.25–0.5) and high gap distances (G/D = 0.75–2.0). Furthermore, the width (W/D) is considered as a critical factor in suppression effectiveness. The distributions of wake patterns under different gap distance and width are analyzed, and six wake patterns are observed. Finally, lift and drag coefficients are examined, revealing their distinct sensitivities to G/D and W/D. The optimal gap distance and width parameters of dual splitter plates for rotating cylinders suppression are determined. Marine drilling is persistently subjected to VIV, which critically compromise structural stability. The findings of this study deliver engineering value for marine riser VIV suppression. Full article
(This article belongs to the Section Ocean Engineering)
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38 pages, 39712 KiB  
Article
Experimental and Simulative Investigation of Deterministic Lateral Displacement and Dielectrophoresis Methods for Continuous Multi-Property Particle Sorting
by Jonathan Kottmeier, Maike Sophie Wullenweber, Zhen Liu, Ingo Kampen, Arno Kwade and Andreas Dietzel
Powders 2025, 4(2), 13; https://doi.org/10.3390/powders4020013 - 13 May 2025
Cited by 1 | Viewed by 479
Abstract
Simulative and experimental studies were carried out to address multi-dimensional particle fractionation of non-biological particles according to size, shape, and density inside a high-throughput DLD array. Density sensitive separation was achieved for melamine and polystyrene particles at a diameter of 5 µm at [...] Read more.
Simulative and experimental studies were carried out to address multi-dimensional particle fractionation of non-biological particles according to size, shape, and density inside a high-throughput DLD array. Density sensitive separation was achieved for melamine and polystyrene particles at a diameter of 5 µm at a Reynolds number (Re) of 82, corresponding to an overall flow rate of 11.3 mL/min. This process is very sensitive, as no fractionation occurred for Re = 85 (11.7 mL/min). For the first time, the fractionation of elliptical polystyrene particles (5 × 10 µm) at Re > 1 was investigated up to Re = 80 (11 mL/min). A separation of elliptical particles from spherical melamine particles (5 µm) was observed in single experiments at all investigated Reynolds numbers. However, the separation is not reliably repeatable due to partial clogging of ellipsoidal particles along the posts. In addition, higher concentrations of polydisperse silica suspensions were experimentally investigated by using polydisperse silica particles at concentrations up to 0.4% (m/V) up to Re = 80 (20 mL/min). The separation size generally decreased with increasing Reynolds number and increased with increasing concentration. Separation efficiency decreased with increasing concentration, independent of the Reynolds number. In order to investigate the material-dependent separation in a contactless dielectrophoresis system (cDEP), the resolved CFD-DEM software was extended to calculate dielectrophoretic forces on particles. With this, the second stage of a serial-combined DLD-DEP system was simulated, showing good separation at lower flow rates. For these systems, different fabrication methods to minimize the distance between the electrodes and the fluid as well as the requirement to withstand high-throughput applications, were investigated. Full article
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35 pages, 13648 KiB  
Article
Parameterizing the Tip Effects of Submerged Vegetation in a VARANS Solver
by Lai Jiang, Jisheng Zhang, Hao Chen, Chenglin Liu and Mingzong Zhang
J. Mar. Sci. Eng. 2025, 13(4), 785; https://doi.org/10.3390/jmse13040785 - 15 Apr 2025
Viewed by 378
Abstract
This paper presents an experimental and numerical investigation of submerged vegetation flow, with a particular focus on vegetation-related terms, especially in the vicinity of the free end. Experimental results indicate that substantial shear stress is observed near the top of vegetation, where the [...] Read more.
This paper presents an experimental and numerical investigation of submerged vegetation flow, with a particular focus on vegetation-related terms, especially in the vicinity of the free end. Experimental results indicate that substantial shear stress is observed near the top of vegetation, where the drag coefficient increases significantly due to the disturbance caused by the free end. Furthermore, wake generation is notably suppressed, particularly at heights where wake-generated turbulence dominates, leading to a reduction in turbulent kinetic energy (TKE). A numerical model based on the volume-averaged Reynolds-averaged Navier–Stokes (VARANS) equations was developed, incorporating a vertically varying drag coefficient. The two-scale kε turbulence model is further modified with the inclusion of a new damping function to capture the suppression of wake generation. The model accurately simulates both unidirectional and oscillatory flows, as well as the associated turbulence structures, with good agreement with experimental measurements. The influence of the tips on wave-induced currents, mass transport and TKE distribution is also investigated. It was found that the tip effects play a significant role in strengthening wave-induced currents at the top of loosely arranged, short, and sparse vegetation, with shear kinetic energy (SKE) serving as a critical component of TKE, contributing to the nonuniform distribution. Both Eulerian currents and Stokes drift contribute to streaming in the direction of wave propagation near the vegetation top, which intensifies with increasing solid volume fraction, while tip effects further enhance the onshore mass transport. Within the vegetation, mass transport is more sensitive to wave period and wave height, shifting from onshore to offshore as wavelength increases under constant water depth. Full article
(This article belongs to the Section Ocean Engineering)
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20 pages, 1857 KiB  
Article
Preliminary Assessment of Geometric Variability Effects Through a Viscous Through-Flow Model Applied to Modern Axial-Flow Compressor Blades
by Arnaud Budo, Jules Bartholet, Thibault Le Men, Koen Hillewaert and Vincent E. Terrapon
Int. J. Turbomach. Propuls. Power 2025, 10(2), 6; https://doi.org/10.3390/ijtpp10020006 - 1 Apr 2025
Viewed by 691
Abstract
An important question for turbomachine designers is how to deal with blade and flowpath geometric variabilities stemming from the manufacturing process or erosion during the component lifetime. The challenge consists of identifying where stringent manufacturing tolerances are absolutely necessary and where looser tolerances [...] Read more.
An important question for turbomachine designers is how to deal with blade and flowpath geometric variabilities stemming from the manufacturing process or erosion during the component lifetime. The challenge consists of identifying where stringent manufacturing tolerances are absolutely necessary and where looser tolerances can be used as some geometric variations have little or no effects on performance while others do have a significant impact. Because numerical simulations based on Reynolds-averaged Navier–Stokes (RANS) equations are computationally expensive for a stochastic analysis, an alternative approach is proposed in which these simulations are complemented by cheaper through-flow simulations to provide a finer exploration of the range of variations, in particular in the context of robust design. The overall goal of the present study is to evaluate the adequacy of a viscous time-marching through-flow solver to predict geometric variability effects on compressor performance and, in particular, to capture the main trends. Although the computational efficiency of such a low-fidelity solver is useful for parametric studies, it is known that the involved assumptions and approximations associated with the through-flow (TF) approach introduce errors in the performance prediction. Thus, we first evaluate the model with respect to its underlying assumptions and correlations. To accomplish this, TF simulations are compared to RANS simulations applied to a modern low-pressure compressor designed by Safran Aero Boosters. On the one hand, the TF simulations are fed with the exact radial distribution of the correlation parameters using RANS input data in order to isolate the modeling error from correlation empiricism. Moreover, in the context of multi-fidelity optimization, such distributions can be predicted using the more detailed RANS simulations that are performed on selected operating points. On the other hand, correlations from the literature are assessed and improved. It is shown that the solver provides realistic predictions of performance but is highly sensitive to the underlying correlations. Then, two modeling aspects linked to the blade leading edge, namely incidence correction and camber line computation, are discussed. As geometric variability precisely at the blade leading edge has a significant impact on the performance, we assess how these two aspects influence the variability propagation in this region. Moreover, we propose a strategy to mitigate these model uncertainties, and geometric variabilities are introduced at the blade leading edge in order to quantify the resulting variation in performance. Finally, within the scope of this preliminary study, perturbations of the three-dimensional position of undeformed stator blades and deformations of the hub and shroud contours are introduced one factor at a time per simulation. Their range is defined based on the tolerance limits typically imposed in the industry and on observed manufacturing variability. It is found that the through-flow model broadly provides realistic predictions of performance variations resulting from the imposed geometric variations. These results are a promising first step towards the use of the through-flow modeling approach for geometric uncertainty quantification. Full article
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23 pages, 8729 KiB  
Article
PSE-Based Aerodynamic Flow Transition Prediction Using Automated Unstructured CFD Integration
by Nathaniel Hildebrand, Meelan M. Choudhari, Fei Li, Pedro Paredes and Balaji S. Venkatachari
Mathematics 2025, 13(7), 1034; https://doi.org/10.3390/math13071034 - 22 Mar 2025
Viewed by 456
Abstract
The accurate, robust, and efficient prediction of transition in viscous flows is a significant challenge in computational fluid dynamics. We present a coupled high-fidelity iterative approach that leverages the FUN3D flow solver and the LASTRAC stability code to predict transition in low-disturbance environments, [...] Read more.
The accurate, robust, and efficient prediction of transition in viscous flows is a significant challenge in computational fluid dynamics. We present a coupled high-fidelity iterative approach that leverages the FUN3D flow solver and the LASTRAC stability code to predict transition in low-disturbance environments, initiated by the linear growth of boundary-layer instability modes. Our method integrates the ability of FUN3D to compute mixed laminar–transitional–turbulent mean flows via transition-sensitized Reynolds-Averaged Navier–Stokes equations with the ability of LASTRAC to perform linear stability analysis, all within an automated framework that requires no intermediate user involvement. Unlike conventional frameworks that rely on classical stability theory or reduced-order metamodels, our approach employs parabolized stability equations to provide more accurate and reliable estimates of disturbance growth for multiple instability mechanisms, including Tollmien–Schlichting, Kelvin–Helmholtz, and crossflow modes. By accounting for the effects of mean-flow nonparallelism as well as the surface curvature, this approach lays the foundation for improved N-factor correlations for transition onset prediction in a broad class of flows. We apply this method to three distinct flow configurations: (1) flow over a zero-pressure-gradient flat plate, (2) the NLF-0416 airfoil with both natural and separation-induced transition, and (3) a 6:1 prolate spheroid, where transition is primarily driven by crossflow instability. For two-dimensional cases, a formulated intermittency distribution is used to model the transition zone between the laminar and fully turbulent flows. The results include comparisons with experimental measurements, similar numerical approaches, and transport-equation-based models, demonstrating good agreement in surface pressure coefficients, transition onset locations, and skin-friction coefficients for all three configurations. In addition to contributing a couple of new insights into boundary-layer transition in these canonical cases, this study presents a powerful tool for transition modeling in both research and design applications in aerodynamics. Full article
(This article belongs to the Special Issue Numerical Methods and Simulations for Turbulent Flow)
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17 pages, 2270 KiB  
Article
Four-Dimensional Magnetic Resonance Pulmonary Flow Imaging for Assessing Pulmonary Vasculopathy in Patients with Postcapillary Pulmonary Hypertension
by Jorge Nuche, Inés Ponz, Violeta Sánchez Sánchez, Javier Bóbeda, Ángel Gaitán, Karen López-Linares, María Dolores García-Cosío, Fernando Sarnago Cebada, Javier Sánchez González, Fernando Arribas Ynsaurriaga, Jesús Ruíz-Cabello, Borja Ibáñez and Juan F. Delgado
J. Clin. Med. 2025, 14(3), 929; https://doi.org/10.3390/jcm14030929 - 31 Jan 2025
Cited by 2 | Viewed by 876
Abstract
Background: Noninvasive techniques for diagnosing combined postcapillary pulmonary hypertension (CpcPH) are unavailable. Objective: To assess the diagnostic performance of cardiac magnetic resonance (CMR)-based four-dimensional (4D)-flow analysis in identifying CpcPH. Methods: Prospective observational study of heart failure (HF) patients with suspected [...] Read more.
Background: Noninvasive techniques for diagnosing combined postcapillary pulmonary hypertension (CpcPH) are unavailable. Objective: To assess the diagnostic performance of cardiac magnetic resonance (CMR)-based four-dimensional (4D)-flow analysis in identifying CpcPH. Methods: Prospective observational study of heart failure (HF) patients with suspected pulmonary hypertension (PH) who underwent simultaneous CMR and right heart catheterization. The 4D-flow biomarkers were calculated using an automatic pipeline. A predictive model including 4D-flow biomarkers associated with CpcPH with a p-value < 0.20 was built to determine the diagnostic performance of 4D-flow analysis to identify CpcPH. Results: A total of 46 HF patients (55.4 ± 14 years, 63% male) with confirmed PH (19 [41%] isolated postcapillary PH [IpcPH], 27 [59%] CpcPH) were included. No differences were found in baseline characteristics, echocardiography, or CMR anatomical and functional parameters, except for a higher Doppler-estimated systolic pulmonary pressure and larger pulmonary artery in CpcPH patients. The 4D-flow CMR analysis was performed in 31 patients (67%). The maximal peak velocity (67.1 [62.2–77.5] cm/s—IpcPH vs. 58.2 [45.8–66.0] cm/s—CpcPH; p = 0.021) and maximal helicity (339.9 [290.0–391.8]) cm/s2—IpcPH vs. 226.0 (173.5–343.7) cm/s2—CpcPH; p = 0.026) were significantly lower in patients with CpcPH. A maximal multivariable model including sex, maximal average, and peak velocities, Reynolds number, flow rate, and helicity showed fair diagnostic performance (area under the curve: 0.768 [95%-CI: 0.572–0.963]; sensitivity: 100%; specificity: 55%). Conclusions: In HF patients with PH, 4D-flow-derived maximal peak velocity and maximal helicity were significantly lower in CpcPH patients. A multiparametric model including maximal 4D-flow-derived biomarkers showed good diagnostic performance for identifying CpcPH. Full article
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