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Keywords = redundant torque

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32 pages, 10334 KB  
Article
Fractional-Order Disturbance-Rejection Computed Torque Control for Task-Oriented Robotic Manipulator Tracking
by Likai Zheng, Yijian Su, Jiyun Tan, Siyuan Chen, Ying Luo and Xiaohong Wang
Fractal Fract. 2026, 10(7), 489; https://doi.org/10.3390/fractalfract10070489 - 19 Jul 2026
Viewed by 130
Abstract
This paper investigates the task-space position tracking problem of a redundant manipulator under multiple disturbances. Different from conventional joint-space tracking schemes, the considered task only constrains the end-effector position, leaving redundant degrees of freedom to be exploited for secondary optimization. However, conventional computed [...] Read more.
This paper investigates the task-space position tracking problem of a redundant manipulator under multiple disturbances. Different from conventional joint-space tracking schemes, the considered task only constrains the end-effector position, leaving redundant degrees of freedom to be exploited for secondary optimization. However, conventional computed torque control is sensitive to dynamic-model mismatch, while integer-order equivalent input disturbance compensation has limited flexibility in balancing disturbance tracking and noise attenuation. To address these limitations, a composite control framework is proposed by integrating task-space position error regulation, null-space redundancy optimization, and a fractional-order equivalent input disturbance compensation (FEIDC) strategy. The task-space controller generates the desired acceleration, which is mapped to the joint acceleration command through a damped pseudoinverse Jacobian, and a null-space term is incorporated to optimize secondary criteria. For the feedback-linearized joint dynamics, the proposed FEIDC introduces a fractional-order filter into the equivalent input disturbance estimation channel, providing an additional order parameter for shaping disturbance attenuation and noise sensitivity. Simulation validation on a UR5e manipulator compares the effectiveness of the proposed method with sliding mode control (SMC), active disturbance rejection control (ADRC) and integer-order equivalent input disturbance compensation strategy (IEIDC). In comparisons with SMC, ADRC, and IEIDC, the proposed FEIDC achieves the lowest joint and Cartesian RMSEs, namely, 7.2863×104 rad and 3.8035×104 m, respectively. Full article
(This article belongs to the Section Engineering)
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27 pages, 18908 KB  
Article
Gong-H: Design, Analysis and Control of a Tilt Trirotor Aircraft with Tandem Wings
by Zemin Lin, Yishuai Zeng, Shikang Lian and Wei Meng
Drones 2026, 10(7), 526; https://doi.org/10.3390/drones10070526 - 10 Jul 2026
Viewed by 343
Abstract
Vertical take-off and landing (VTOL) configurations incur a structural weight penalty that reduces payload fraction and endurance compared to conventional fixed-wing and multirotor aircraft of comparable gross weight. To extend the endurance of VTOL UAVs, this work presents the design, analysis and control [...] Read more.
Vertical take-off and landing (VTOL) configurations incur a structural weight penalty that reduces payload fraction and endurance compared to conventional fixed-wing and multirotor aircraft of comparable gross weight. To extend the endurance of VTOL UAVs, this work presents the design, analysis and control of a novel unmanned tilt trirotor aircraft with tandem wings, named Gong-H, featuring VTOL capability and high aerodynamic efficiency. A prototype of this aircraft was built with the rotor system mounted between tandem wings with a high wing coverage rate, which can achieve a more compact structure than other VTOL aircraft. The control forces and torques are provided not only by the rotor system in VTOL flight mode and the two tandem wings in cruise mode, but also by both the rotor system and wings in transition mode. Additionally, Computational Fluid Dynamics (CFD) simulations are conducted to optimize the wing configuration to improve the efficiency of cruise mode. Moreover, an airspeed-scheduled hybrid control framework based on incremental nonlinear dynamic inversion (INDI) and PID is adopted for different flight modes to improve the robustness of control and the stability of flight mode switching. Hover experiments confirm improved power efficiency compared to tilt quadrotor configuration, which extends endurance time and increases range. Additionally, complete flight cycle field experiments were conducted to demonstrate the aerodynamic feasibility of the prototype, including VTOL flight, cruise flight, and transition flight modes. Control surface redundancy tests and comparative INDI-PID validation under asymmetric disturbances further verify the practical robustness of the control framework. This work provides a design concept of VTOL aircraft and a practical solution for VTOL applications. Full article
(This article belongs to the Section Drone Design and Development)
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21 pages, 3887 KB  
Article
Passive Fault-Tolerant Drive Mechanism for Deep Space Camera Lens Covers Based on Planetary Differential Gearing   
by Shigeng Ai, Fu Li, Fei Chen and Jianfeng Yang
Aerospace 2026, 13(5), 405; https://doi.org/10.3390/aerospace13050405 - 24 Apr 2026
Viewed by 487
Abstract
In order to protect the high-sensitivity optical lens of the “magnetic field and velocity field imager” in extreme deep space environments, this paper proposes a new type of dual redundant planetary differential lens cover drive mechanism. In view of the critical vulnerability that [...] Read more.
In order to protect the high-sensitivity optical lens of the “magnetic field and velocity field imager” in extreme deep space environments, this paper proposes a new type of dual redundant planetary differential lens cover drive mechanism. In view of the critical vulnerability that traditional single-motor direct drive is prone to sudden mechanical jamming and catastrophic single-point failure (SPF) in severe tasks such as Jupiter exploration, this study constructs a “dual input single output (DISO)” rigid decoupling architecture from the perspective of physical topology. Through theoretical analysis and kinematic modeling, the adaptive decoupling mechanism of the two-degree-of-freedom (2-DOF) system under unilateral mechanical stalling is revealed. Dynamic analysis shows that in the nominal dual-motor synergy mode, the system shows a significant “kinematic load-sharing effect”, thus greatly reducing the sliding friction and gear wear rate. In addition, under the severe dynamic fault injection scenario (maximum gravity deviation and sudden jam superposition of a single motor), the cold standby motor is activated and the dynamic takeover is quickly performed. The high-fidelity transient simulation based on ADAMS verifies that although the fault will produce transient global torque spikes and pulsed internal gear contact forces at the moment, all extreme dynamic loads remain well within the structural safety margin. The output successfully achieved a smooth transition, which is characterized by a non-zero-crossing velocity recovery. This research provides an innovative theoretical basis and a practical engineering paradigm for the design of high-reliability fault-tolerant mechanisms in deep space exploration. Full article
(This article belongs to the Section Astronautics & Space Science)
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24 pages, 3856 KB  
Article
Human–Robot Interaction: External Force Estimation and Variable Admittance Control Incorporating Passivity
by Jun Wan, Zihao Zhou, Nuo Yun, Kehong Wang and Xiaoyong Zhang
Robotics 2026, 15(5), 84; https://doi.org/10.3390/robotics15050084 - 22 Apr 2026
Viewed by 746
Abstract
In the context of Industry 5.0, human–robot collaboration increasingly demands intuitive, safe, and sensorless interaction for tasks such as hand-guided teaching and concurrent manipulation. However, conventional admittance control systems are prone to instability due to abrupt changes in human arm stiffness and their [...] Read more.
In the context of Industry 5.0, human–robot collaboration increasingly demands intuitive, safe, and sensorless interaction for tasks such as hand-guided teaching and concurrent manipulation. However, conventional admittance control systems are prone to instability due to abrupt changes in human arm stiffness and their reliance on accurate dynamic models. To address these challenges, this paper proposes a sensorless external force estimation and variable admittance control method that models robot dynamic uncertainties and interaction forces as normally distributed stochastic quantities. An improved particle swarm optimization algorithm is introduced to calibrate the variance parameters, enhancing estimation accuracy and robustness. Furthermore, an energy-based variable admittance control strategy is developed, which preserves system passivity by adaptively adjusting inertia and damping gains based on real-time energy variations. The proposed method was validated on a redundant robot platform. Experimental results show that the external force and torque estimation errors remain below 3 N and 3 N.m, respectively, with lower detection delays and errors than those of a first-order generalized momentum observer in collision detection. Variable admittance experiments demonstrate that the system maintains passivity and stable interaction even under sudden arm stiffness changes. The approach is well-suited for industrial applications requiring safe, sensorless, and compliant human–robot collaboration. Full article
(This article belongs to the Special Issue Human–Robot Collaboration in Industry 5.0)
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52 pages, 933 KB  
Article
An Edge–Mesh–Cloud Telemetry Architecture for High-Mobility Environments: Low-Latency V2V Hazard Dissemination in Competitive Motorcycling
by Rubén Juárez and Fernando Rodríguez-Sela
Telecom 2026, 7(2), 47; https://doi.org/10.3390/telecom7020047 - 21 Apr 2026
Cited by 1 | Viewed by 877
Abstract
At racing speeds above 300 km/h (≈83 m/s), hazard awareness becomes a vehicular-communications problem: 100 ms already correspond to about 8.3 m of blind travel before an alert can influence braking, line choice, or torque delivery. Cloud-only telemetry is therefore insufficient under intermittent [...] Read more.
At racing speeds above 300 km/h (≈83 m/s), hazard awareness becomes a vehicular-communications problem: 100 ms already correspond to about 8.3 m of blind travel before an alert can influence braking, line choice, or torque delivery. Cloud-only telemetry is therefore insufficient under intermittent coverage and variable round-trip delay, while conventional trackside and pit-wall links do not provide direct inter-bike hazard dissemination. We propose Hybrid Epistemic Offloading (HEO), an edge–mesh–cloud architecture for high-mobility V2V/V2X hazard dissemination that explicitly separates an ephemeral safety plane from a durable cloud-analytics plane. On-bike edge nodes ingest high-rate ECU/IMU signals over CAN and persist full-fidelity traces into standardized ASAM MDF containers, enabling loss-tolerant buffering, deterministic replay, and post hoc auditability across coverage gaps. For real-time safety, motorcycles form a local V2V mesh that disseminates compact hazard digests using latency-bounded gossip with adaptive fanout, TTL-based suppression, and redundancy-aware forwarding over sidelink-capable V2X links. The hazard channel is formulated as uncertainty-aware to account for localization error and propagation delay at race pace. We evaluate the system in two stages: (i) a reproducible mobility-coupled simulation/emulation campaign for mesh dissemination and durable edge → gateway → cloud delivery; and (ii) an MDF4 replay-based Jerez pilot for stability-oriented co-design analysis. Under the tested conditions, the durable MQTT path achieved an 83.4 ms median, 175.9 ms p95, and 303.74 ms maximum end-to-end latency with no observed event loss. In the Jerez pilot, the co-design workflow reduced mean wheel slip from 6.26% to 3.75% (−40.10%) and a control-volatility proxy from 0.1290 to 0.0212 (−83.58%). Full article
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26 pages, 7624 KB  
Article
Study on Anti-Slip Drive and Energy-Saving Control for Four-Wheel Drive Articulated Tractors Based on Optimal Slip Ratio
by Liyou Xu, Chunyuan Tian, Sixia Zhao, Yiwei Wu, Xianzhe Li, Yanying Li and Jiajia Wang
World Electr. Veh. J. 2026, 17(4), 206; https://doi.org/10.3390/wevj17040206 - 15 Apr 2026
Viewed by 393
Abstract
To improve the anti-slip performance and energy-efficient torque coordination of four-wheel-drive articulated tractors operating in hilly and mountainous terrains, this study proposes an integrated control framework that combines a 7-DOF tractor dynamics model, a GA-optimized fuzzy slip-ratio controller, and a three-level dynamic torque [...] Read more.
To improve the anti-slip performance and energy-efficient torque coordination of four-wheel-drive articulated tractors operating in hilly and mountainous terrains, this study proposes an integrated control framework that combines a 7-DOF tractor dynamics model, a GA-optimized fuzzy slip-ratio controller, and a three-level dynamic torque allocation strategy. First, a control-oriented full-vehicle dynamics model is established by integrating tractor body dynamics, wheel rotational dynamics, and the Dugoff tire model. Then, a fuzzy slip-ratio controller is designed using the slip-ratio tracking error and its rate of change as inputs, and its key parameters are optimized using a genetic algorithm. On this basis, a three-level dynamic torque allocation strategy is developed to coordinate the four in-wheel motors according to wheel-load distribution and slip-related constraints. MATLAB/Simulink (version 2023a) simulations and hardware-in-the-loop (HIL) tests are carried out to validate the proposed strategy. Under the straight-line driving condition, the RMSE of the proposed GA-fuzzy controller is reduced from 0.02716 to 0.00897. Under the steering condition, the average RMSE is reduced from 0.02079 to 0.01003. In addition, under the torque-allocation validation condition, the average four-wheel RMSE is reduced from 0.29632 under equal torque allocation to 0.02159 under the proposed three-level dynamic torque allocation strategy. The results indicate that the proposed method can effectively maintain the slip ratio near its target value, suppress excessive slip and redundant torque output, and improve the anti-slip and energy-efficient performance of articulated tractors. More importantly, the study provides an integrated control framework that unifies GA-optimized slip regulation and three-level torque coordination specifically for four-wheel-drive articulated tractors. Full article
(This article belongs to the Section Propulsion Systems and Components)
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32 pages, 12947 KB  
Article
Backstepping-Based Control of Two Series-Connected 5-Փ PMSMs Used for Small and Medium Electric Ship Propulsion Systems
by Khouloud Ben Hammouda, Mohamed Trabelsi, Ramzi Trabelsi and Riadh Abdelati
J. Mar. Sci. Eng. 2026, 14(3), 297; https://doi.org/10.3390/jmse14030297 - 2 Feb 2026
Cited by 2 | Viewed by 549
Abstract
This paper deals with the control of two five-phase permanent magnet synchronous motors (PMSMs), which are connected in series and operating at different speeds and torques. The topology under study is intended for use in an electrical naval propulsion system. The backstepping control [...] Read more.
This paper deals with the control of two five-phase permanent magnet synchronous motors (PMSMs), which are connected in series and operating at different speeds and torques. The topology under study is intended for use in an electrical naval propulsion system. The backstepping control strategy, which uses the Lyapunov stability concept, is employed to control the speed of the two machines considering the series connection of the PMSM stator windings. A comparative study, with respect to classical Vector Control (VC) using PI regulators, is provided to demonstrate the robustness of the proposed control strategies in both healthy and faulty conditions. Typically, dual PMSMs in series cannot operate in the degraded mode in the event of faults. This study optimizes their operation by adapting to such modes, including faults caused by symmetrical parameter changes or by an asymmetrical High Resistance Connection (HRC) in the stator windings, thereby ensuring continuity of service. The HRC is investigated and verified in one stator phase, in two adjacent stator phases and in two non-adjacent stator phases, as well as in a symmetrical HRC fault across all phases. Matlab-based simulation results validate the control design to achieve the desired performance and prove the effectiveness and the asymptotic stability of backstepping control for two series-connected 5-Փ PMSMs, thereby providing redundancy for the naval electric propulsion system. Full article
(This article belongs to the Section Ocean Engineering)
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21 pages, 21562 KB  
Article
A Redundant-Sensing-Based Six-Axis Force/Torque Sensor Enabling Compactness and High Sensitivity
by Seung Yeon Lee, Jae Yoon Sim, Dong-Yeop Seok, Yong Bum Kim, Jaeyoon Shim, Uikyum Kim and Hyouk Ryeol Choi
Sensors 2026, 26(3), 871; https://doi.org/10.3390/s26030871 - 28 Jan 2026
Viewed by 1002
Abstract
Capacitive sensors are widely adopted in compact robotic systems due to their simple structure, ease of fabrication, and scalability for miniaturized designs. However, sensor miniaturization inevitably leads to reduced sensitivity and increased sensitivity imbalance, particularly in torque measurements, due to limited electrode area [...] Read more.
Capacitive sensors are widely adopted in compact robotic systems due to their simple structure, ease of fabrication, and scalability for miniaturized designs. However, sensor miniaturization inevitably leads to reduced sensitivity and increased sensitivity imbalance, particularly in torque measurements, due to limited electrode area and spatial constraints. To address these limitations, this paper presents a compact six-axis force/torque (F/T) sensor based on a redundant capacitive sensing architecture. The proposed sensing architecture employs a symmetric arrangement of multiple capacitive electrodes, providing redundant capacitance measurements that enhance sensitivity while reducing coupling errors under multi-axis loading conditions. By exploiting redundant capacitive responses rather than relying on complex mechanical separation, the proposed design effectively improves measurement robustness. Based on this architecture, a compact six-axis F/T sensor with a diameter of 20 mm and a height of 12 mm is developed. Experimental validation demonstrates that the proposed sensor achieves linearity (>98.2%) with reduced cross-axis interference, confirming improved sensitivity and reliable multi-axis F/T measurement. This work provides a practical and scalable solution for integrating high-performance six-axis F/T sensing into space-constrained robotic systems. Full article
(This article belongs to the Special Issue Feature Papers in Physical Sensors 2025)
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24 pages, 2574 KB  
Article
A Low-Cost Fault-Ride-Through Strategy for Electric Vehicle Inverters Using Four-Switch Topology
by Fawzan Salem, Immanuel Kelekwang, Muzi Siphilangani Ndlangamandla and Ehab H. E. Bayoumi
Vehicles 2025, 7(4), 137; https://doi.org/10.3390/vehicles7040137 - 26 Nov 2025
Viewed by 1027
Abstract
This paper presents a fault-tolerant control strategy that dynamically reconfigures the proposed system, and the inverter leg with a fault is isolated through a MOSFET-based clamping branch. With the use of a modified Vector Control (VC) and Pulse-Width Modulation (PWM) technique, the remaining [...] Read more.
This paper presents a fault-tolerant control strategy that dynamically reconfigures the proposed system, and the inverter leg with a fault is isolated through a MOSFET-based clamping branch. With the use of a modified Vector Control (VC) and Pulse-Width Modulation (PWM) technique, the remaining two phases can continue operating. MATLAB/Simulink is used to create a thorough simulation model that examines various fault scenarios and evaluates how well the control process adjusts to each one. The obtained findings demonstrate that, in the event of a fault, the system can maintain accurate speed regulation, maintain a tolerable current balance, and deliver steady torque. The obtained findings demonstrate that, in the event of a fault, the system can maintain accurate speed regulation, maintain a reasonable current balance, and deliver steady torque. In contrast to traditional methods that rely on hardware redundancy, this software-driven technique maintains the electric vehicle’s functionality even when a malfunction arises. In just a few milliseconds, normal operation is restored without the need for more sensors or additional expenses. Because of these characteristics, the suggested approach is a sensible option for actual EV applications. Full article
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20 pages, 4275 KB  
Article
Design and Performance Validation of a Variable-Span Arch (VSA) End-Effector for Dragon Fruit Harvesting
by Lixue Zhu, Yipeng Chen, Qiuhui Lv, Shiang Zhang, Xinqi Feng, Shaoting Kong, Genping Fu and Tianci Chen
AgriEngineering 2025, 7(10), 327; https://doi.org/10.3390/agriengineering7100327 - 1 Oct 2025
Cited by 3 | Viewed by 1279
Abstract
The harvesting of dragon fruit remains challenging due to uneven clamping forces, high fruit damage rates, and low redundancy in conventional end-effectors. To address these issues, we developed a novel embracing end-effector with a Variable-Span Arch (VSA) structure. The VSA design enables adaptive [...] Read more.
The harvesting of dragon fruit remains challenging due to uneven clamping forces, high fruit damage rates, and low redundancy in conventional end-effectors. To address these issues, we developed a novel embracing end-effector with a Variable-Span Arch (VSA) structure. The VSA design enables adaptive clamping force distribution and effective torsional fruit separation, significantly reducing static pressure damage. Theoretical modeling, mechanical testing, and field experiments were conducted to evaluate its performance. Results show that the proposed end-effector achieves a 95% harvesting success rate, with an average picking time of 15 s per fruit, and can output a maximum torque of 18 kgf·cm, which is sufficient for dragon fruit detachment. These findings demonstrate that the VSA-based embracing end-effector offers a low-damage, efficient, and robust solution for dragon fruit harvesting, providing practical guidance for robotic applications in tropical fruit production. Full article
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32 pages, 1031 KB  
Article
Static Stability Analysis of Planar Grasps by Multiple Fingers with Redundant Joints
by Takayoshi Yamada
Actuators 2025, 14(10), 472; https://doi.org/10.3390/act14100472 - 26 Sep 2025
Viewed by 749
Abstract
This paper deals with static stability in planar grasps of an object by multiple fingers. Differently from previous research, we focus on the case that each finger has redundant links and joints. Based on contact constraints between the object and fingers, the relationships [...] Read more.
This paper deals with static stability in planar grasps of an object by multiple fingers. Differently from previous research, we focus on the case that each finger has redundant links and joints. Based on contact constraints between the object and fingers, the relationships among displacements of object’s pose, contact positions, and joint positions are formulated. Using the constraints, the redundant joints are reduced to independent parameters. The relationship between the displacement and reaction torque of each joint is modeled as a linear spring, and potential energy of the grasp is formulated. Not only for frictionless sliding contact but also for pure rolling contact, we derive stable conditions on the contact positions and joint positions. Based on the conditions, partially differentiating the potential energy, a wrench (force and moment) vector and a stiffness matrix applied to the object by each finger are derived. Summing up the wrenches and matrices of all the fingers, we obtain a wrench vector and a stiffness matrix of the grasp, and we evaluate the grasp stability. Because of our analytical formulation, grasp parameters such as local curvatures at contact points, joint stiffnesses, etc., are explicitly included in the derived matrices. Partially differentiating the wrenches and matrices by the grasp parameters, we clarify effects of the parameters on the stability. Moreover, the difference between the frictionless sliding contact and pure rolling contact is derived in the wrench vector and the stiffness matrix. Using numerical examples, we validate our analysis. Full article
(This article belongs to the Special Issue Motion Planning, Trajectory Prediction, and Control for Robotics)
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25 pages, 9674 KB  
Article
Dual-Redundancy Electric Propulsion System for Electric Helicopters Based on Extended State Observer and Master–Slave Fault-Tolerant Control
by Shuli Wang, Zhenyu Du and Qingxin Zhang
Aerospace 2025, 12(9), 847; https://doi.org/10.3390/aerospace12090847 - 19 Sep 2025
Cited by 2 | Viewed by 1341
Abstract
To improve the reliability and fault tolerance of electric helicopter propulsion systems, this paper presents a master–slave fault-tolerant control method based on an extended state observer (ESO) for dual-redundant electric propulsion systems that addresses dynamic coupling disturbances. First, the control architecture puts the [...] Read more.
To improve the reliability and fault tolerance of electric helicopter propulsion systems, this paper presents a master–slave fault-tolerant control method based on an extended state observer (ESO) for dual-redundant electric propulsion systems that addresses dynamic coupling disturbances. First, the control architecture puts the master motor in speed loop mode and puts the slave motor in torque loop mode with an ESO to estimate disturbances and compensate for mechanical coupling torque through feedforward control based on Lyapunov stability theory. Second, a least squares parameter identification method establishes a current-torque mapping model to ensure consistent dual-motor output. Then, fault-tolerant switching is implemented, transitioning from normal torque mode coordination to independent speed mode with adaptive PI adjustment during faults. Experimental validation shows that the total torque stabilizes at 240 N·m, and the synchronization error remains within ±0.5 N·m during normal operation. Under single-motor fault scenarios, the ESO detects disturbances within 15 ms with >95% accuracy. The system speed decreases to a minimum of 2280 rpm (5% deviation) and recovers within 3.5 s. Compared to traditional PI control, this method improves torque synchronization by 65.4%, speed stability by 62.6%, and dynamic response by 51.2%. Finally, the results validate that the method effectively suppresses coupling interference and meets aviation safety standards, providing reliable, fault-tolerant solutions for electric helicopter propulsion. Full article
(This article belongs to the Special Issue Advanced Aircraft Technology (2nd Edition))
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18 pages, 3093 KB  
Article
Optimal Scaling Parameter Analysis for Optical Mirror Processing Robots via Adaptive Differential Evolution Algorithm
by Zujin Jin, Zixin Yin, Hao Liu and Huanyin Guo
Machines 2025, 13(9), 853; https://doi.org/10.3390/machines13090853 - 15 Sep 2025
Cited by 2 | Viewed by 978
Abstract
In large optical mirror processing (LOMP), the robot is required to carry a computer-controlled optical surfacing (CCOS) polishing tool capable of both fully covering the required material removal profile and maintaining sufficient redundancy for process adaptability. The designed LOMP robot is a five-degree-of-freedom [...] Read more.
In large optical mirror processing (LOMP), the robot is required to carry a computer-controlled optical surfacing (CCOS) polishing tool capable of both fully covering the required material removal profile and maintaining sufficient redundancy for process adaptability. The designed LOMP robot is a five-degree-of-freedom (5-DOF) hybrid robot, where the workspace of its parallel mechanism is constrained by dimensional parameters, including the moving platform radius, the fixed/moving platform radius ratio, and link lengths. This paper presents an optimization study of dimensional parameters for robotic systems, aimed at meeting the workspace requirements of 1250 mm-diameter large optical mirrors. First, analytical models of the robot’s effective workspace and driving torque under different dimensional parameters are derived. Subsequently, workspace requirements and driving torque are established as optimization constraints, and a differential evolution algorithm is implemented to determine the optimal dimensional parameters for the LOMP system. To improve computational efficiency, the conventional differential evolution algorithm is enhanced through the integration of adaptive mutation and crossover operators, resulting in a modified adaptive differential evolution algorithm (ADEA) that demonstrates accelerated convergence characteristics while maintaining solution accuracy. Finally, MATLAB simulations demonstrate that the proposed ADEA successfully obtains optimal dimensional parameter combinations while satisfying all specified constraints. Based on the optimal dimensional parameters, an engineering prototype was manufactured. Experimental results verified the accuracy of the optimized design, providing a valuable reference for optimization of dimensional and structural parameters in similar engineering equipment. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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27 pages, 12457 KB  
Article
Research on Dual-Motor Redundant Compensation for Unstable Fluid Load of Control Valves
by Zhisheng Li, Yudong Xie, Jiazhen Han and Yong Wang
Actuators 2025, 14(9), 452; https://doi.org/10.3390/act14090452 - 15 Sep 2025
Viewed by 1169
Abstract
Control valves are widely applied in nuclear power, offshore oil/gas extraction, and chemical engineering, but suffer from issues like pressure oscillation, flow control accuracy degradation, and motor overload due to unstable fluid loads (e.g., nuclear reactions in power plants and complex marine climates). [...] Read more.
Control valves are widely applied in nuclear power, offshore oil/gas extraction, and chemical engineering, but suffer from issues like pressure oscillation, flow control accuracy degradation, and motor overload due to unstable fluid loads (e.g., nuclear reactions in power plants and complex marine climates). This paper proposes a dual-motor redundant compensation method to address these challenges. The core lies in a control strategy where a single main motor drives the valve under normal conditions, while a redundant motor intervenes when load torque exceeds a preset threshold—calculated via the valve core’s fluid load model. By introducing excess load torque as positive feedback to the current loop, the method coordinates torque output between the two motors. AMESim and Matlab/Simulink joint simulations compare single-motor non-compensation, single-motor compensation, and dual-motor schemes. Results show that under inlet pressure step changes, the dual-motor compensation scheme shortens the stabilization time of the valve’s controlled variable by 40%, reduces overshoot by 65%, and decreases motor torque fluctuation by 50%. This redundant design enhances fault tolerance, providing a novel approach for reliability enhancement of deep-sea oil/gas control valves. Full article
(This article belongs to the Section Control Systems)
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22 pages, 5570 KB  
Article
A Bi-Directional Coupling Calibration Model and Adaptive Calibration Algorithm for a Redundant Serial Robot with Highly Elastic Joints
by Bin Wang and Zhouxiang Jiang
Appl. Sci. 2025, 15(17), 9823; https://doi.org/10.3390/app15179823 - 8 Sep 2025
Viewed by 1041
Abstract
This paper proposes a calibration method for redundant robot arms with highly elastic joints. The method uses the second-order Chebyshev polynomial to characterize the variation in the error with the poses of all joints. This error model is consistent with the variation in [...] Read more.
This paper proposes a calibration method for redundant robot arms with highly elastic joints. The method uses the second-order Chebyshev polynomial to characterize the variation in the error with the poses of all joints. This error model is consistent with the variation in the gravitational torque on each joint and demonstrates good generalization. Based on this, the calibration model includes both kinematic errors and non-kinematic errors. For this high-dimensional model, an adaptive iterative identification algorithm is proposed for a large number of small error parameters of various types. The algorithm sets specific iteration rules for different types of error parameters and adjusts the convergence amplitude in each iteration, ensuring that the iterative algorithm converges to the global optimum. The simulation results show that for a redundant robot arm with 12 highly elastic joints, even with large linearization modeling errors, the new identification algorithm can gradually eliminate them during iteration, achieving an identification accuracy higher than 99.975% for all of the error parameters. The experimental results indicate that on a redundant robot arm with eight cable-driven elastic joints, the new model and identification algorithm reduce the 96.6% absolute positioning errors of the robot arm, enabling it to perform precise and flexible operations. It takes 40.534 s and 29.077 s to run the identification algorithm on MATLAB (R2023b, 2.10 GHz CPU) in the simulation and experiment, respectively. Full article
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