Search Results (726)

Using waste biomass as a raw material for the combined production of electricity and heat offers corresponding energy, economic, environmental and resource efficiency benefits. The study examines both the performance of a system for combined energy production based on the Organic Rankine Cycle (ORC) utilizing wood biomass and the market interest in its deployment within Bulgaria. Its objective is to propose a technically and economically viable solution for the recovery of waste biomass through the combined production of electricity and heat while simultaneously assessing the readiness of industrial and municipal sectors to adopt such systems. The cogeneration plant incorporates an ORC module enhanced with three additional economizers that capture residual heat from flue gases. Operating on 2 t/h of biomass, the system delivers 1156 kW of electric power and 3660 kW of thermal energy, recovering an additional 2664 kW of heat. The overall energy efficiency reaches 85%, with projected annual revenues exceeding EUR 600,000 and a reduction in carbon dioxide emissions of over 5800 t/yr. These indicators can be achieved through optimal installation and operation. When operating at a reduced load, however, the specific fuel consumption increases and the overall efficiency of the installation decreases. The marketing survey results indicate that 75% of respondents express interest in adopting such technologies, contingent upon the availability of financial incentives. The strongest demand is observed for systems with capacities up to 1000 kW. However, significant barriers remain, including high initial investment costs and uneven access to raw materials. The findings confirm that the developed system offers a technologically robust, environmentally efficient and market-relevant solution, aligned with the goals of energy independence, sustainability and the transition to a low-carbon economy. Full article

Combining Organic Rankine Cycles (ORC) with cooling cycles offers a promising approach to achieving greater outputs within a single system. In this study, a novel directly combined ORC-VCC system has been designed to not only meet the cooling demand using a geothermal heat source but also generate power. The proposed novel ORC-VCC system has been analyzed for its energetic performance using four selected fluids: R290, R600a, R601, and R1234ze(E). Parametric analysis has been conducted to investigate the effects of parameters of heat source temperature, heat source mass flow rate, cooling capacities, condenser temperature, ORC evaporator temperature, pinch point temperature difference and isentropic efficiencies on net power production. Among the working fluids, R290 has provided the highest net power production under all conditions in which it was available to operate. Additionally, the results have been analyzed concerning a reference cycle for comparative evaluation. The proposed novel cycle has outperformed the reference cycle in all investigated cases in terms of net power production such as demonstrating an improvement of approximately from 8.7% to 57.8% in geothermal heat source temperature investigations. Similar improvements have been observed over the reference cycle at lower heat source mass flow rates, where net power increases by up to 50.8%. Full article

The worldwide need for energy as well as environmental challenges have promoted the creation of sustainable power solutions. The combination of different working fluids is used for an organic Rankine cycle-powered vapor compression cycle (ORC-VCC) to deliver cooling applications. The selection of an appropriate working fluid significantly impacts system performance, efficiency, and environmental impact. The research evaluates possible working fluids to optimize the ORC-VCC system. Firstly, Artificial Neural Network (ANN)-derived models are used for exergy destruction ( E d t o t ) and heat exchanger total heat transfer capacity ( U A t o t ). Later on, multi-objective optimization was carried out using the acquired models for E d t o t and U A t o t using the Genetic Algorithm (GA) followed by the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS). The optimization results showcase Decane ORC-R600a VCC as the best candidate for the ORC-VCC system; the values of E d t o t and U A t o t were found to be 24.50 kW and 6.71 kW/K, respectively. The research data show how viable it is to implement biogas-driven ORC-VCC systems when providing air conditioning capabilities. Full article

The organic Rankine cycle (ORC) is a key technology for the recovery of low-grade waste heat, but its efficient and stable operation is challenged by complex kinetic coupling. This paper proposes a model partitioning strategy based on gap measurement to construct a high-fidelity ORC system model and combines the setting of observer decoupling and multi-model switching strategies to reduce the coupling impact and enhance adaptability. For control optimization, the reinforcement learning method of deep deterministic Policy Gradient (DDPG) is adopted to break through the limitations of the traditional discrete action space and achieve precise optimization in the continuous space. The proposed DDPG-MGPC (Hybrid Model Predictive Control) framework significantly enhances robustness and adaptability through the synergy of reinforcement learning and model prediction. Simulation shows that, compared with the existing hybrid reinforcement learning and MPC methods, DDPG-MGPC has better tracking performance and anti-interference ability under dynamic working conditions, providing a more efficient solution for the practical application of ORC. Full article

Organic Rankine Cycle (ORC) systems are widely used for converting low-temperature waste heat into useful power, but their overall efficiency depends heavily on the turbine’s performance, particularly the stator vane design in radial turbines. This study introduces a biomimetic approach to turbine design by implementing cambered stator vanes inspired by bird feather geometry. These specially shaped vanes are added to a radial inflow turbine and compared to a traditional design that uses straight (symmetric) vanes. The new cambered design helps guide the airflow more effectively, leading to higher tangential speeds and better energy transfer. Simulations show that this design increases the turbine’s power output from 388.6 kW to 394.87 kW and improves the system’s overall efficiency from 8.78% to 10.12%. A detailed study of different camber levels found that moderate curvatures (around 8–12%) gave the best results. Overall, this study demonstrates that implementing biomimetic cambered stator vanes in radial turbines can significantly enhance turbine performance and improve cycle-level efficiency in ORC systems for waste heat recovery. Full article

Shifting towards electrified industrial energy systems is pivotal for meeting global decarbonization objectives, especially since process heat is a significant contributor to greenhouse gas emissions in the industrial sector. This review examines the changing role of heat exchanger networks (HENs) within electrified process industries, where electricity-driven technologies, including electric heaters, steam boilers, heat pumps, mechanical vapour recompression, and organic Rankine cycles, are increasingly supplanting traditional fossil-fuel-based utilities. The analysis identifies key challenges associated with multi-utility integration, multi-pinch configurations, and low-grade heat utilisation that influence HEN design, retrofitting, and optimisation efforts. A comparative evaluation of various methodological frameworks, including mathematical programming, insights-based methods, and hybrid approaches, is presented, highlighting their relevance to the specific constraints and opportunities of electrified systems. Case studies from the chemicals, food processing, and cement sectors demonstrate the practicality and advantages of employing electrified heat exchanger networks (HENs), particularly in terms of energy efficiency, emissions reduction, and enhanced operational flexibility. The review concludes that effective strategies for the design of HENs are crucial in industrial electrification, facilitating increases in efficiency, reductions in emissions, and improvements in economic feasibility, especially when they are integrated with renewable energy sources and advanced control systems. Future initiatives must focus on harmonising technical advances with system-level resilience and economic sustainability considerations. Full article

Two-phase expansion processes have emerged as a promising technology for enhancing energy efficiency in power generation, refrigeration, waste heat recovery systems (for example, partially evaporated organic Rankine cycle, organic flash cycle, and trilateral flash cycle), oil and gas, and other applications. However, despite their potential, widespread adoption is hindered by inherent challenges, particularly energy losses that reduce operational efficiency. This review systematically evaluates the current state of two-phase expansion technologies, focusing on the root causes, impacts, and mitigation strategies for expansion losses. This work used Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA). Using the PRISMA framework, 52 relevant publications were identified from Scopus and Web of Science to conduct the systematic review. A preliminary co-occurrence analysis of keywords was also conducted using VOSviewer version 1.6.20. Three clusters were observed in this co-occurrence analysis. However, the results may not be significant. Therefore, the extended work was done through a comprehensive analysis of experimental and simulation studies from the literature. This study identifies critical loss mechanisms in key components of two-phase expanders, such as the nozzle, diffuser, rotor, working chamber, and vaneless space. Also, losses arising from wetness, such as droplet formation, interfacial friction, and non-equilibrium phase transitions, are examined. These phenomena degrade performance by disrupting flow stability, increasing entropy generation, and causing mechanical erosion. Several losses in the turbine and volumetric expanders operating in two-phase conditions are reported. Ejectors, throttling valves, and flashing flow systems that exhibit similar challenges of losses are also discussed. This review discusses the mitigation and the strategy to minimize the two-phase expansion losses. The geometry of the inlet of the two-phase expanders plays an important role, which also needs improvement to minimize losses. The review highlights recent advancements in addressing these challenges and shows optimization opportunities for further research. Full article

With the increasingly stringent regulation of ship carbon emissions by the International Maritime Organization (IMO), improving ship energy efficiency has become a key research direction in the current shipping industry. This paper proposes and evaluates a comprehensive energy-saving solution that integrates a wind-assisted propulsion system (WAPS) and an organic Rankine cycle (ORC) waste heat power generation system. By establishing an energy efficiency simulation model of a typical ocean-going cargo ship, the appropriate optimal system configuration parameters and working fluids are determined based on minimizing the total fuel consumption, and the impact of these two energy-saving technologies on fuel consumption is systematically analyzed. The simulation results show that the simultaneous use of these two energy-saving technologies can achieve the highest energy efficiency, with the maximum fuel savings of approximately 21%. This study provides a theoretical basis and engineering reference for the design of ship energy-saving systems. Full article

This study proposes a polygeneration system that integrates an absorption cooling system, a heat transformer, and an organic Rankine cycle for the simultaneous production of power, cooling, and freshwater—the former operating with a water/lithium bromide mixture while the organic Rankine cycle operates with R123. The system was simulated at temperatures between 100 °C and 150 °C and with heat supply capacities that a geothermal field in Nayarit, Mexico, could provide. A parametric analysis was conducted by developing a mathematical model using the Engineering Equation Solver software. The geothermal source temperatures, ambient temperatures, and mass ratios were varied to determine the power, cooling load, freshwater production, and energy utilization factor under different operating conditions. The results showed that the system could produce up to 13 kW of power, 100 kW of cooling, and 50 L per hour at a heat source temperature of 150 °C. The energy utilization factor varied from 0.32 to 0.43, which means that up to 43% of the energy supplied to the system could be utilized to produce cooling, freshwater, or power. Full article

Energy is crucial for the development of the newest technologies that support human life and its needs, as well as industry and its uses. Due to the growing demand for energy, it is very important to find appropriate and excellent solutions, methods, and technologies in terms of environmental and economic impact. The organic Rankine cycle (ORC) is optimal for power generation in today’s environmental and economic considerations. In this paper, the thermodynamic performance analysis and design of an ORC driven by solar energy for power generation were investigated. This study included the installation of the system for solar energy, where the thermal energy is used as an input for the organic Rankine cycle. Five different systems were developed as follows: basic (ORC), recuperative (ORC), regenerative (ORC), recuperative–regenerative (RR) (ORC), and basic (ORC) with reheat. Also, five different types of working fluids, toluene, R123, R11, n-pentane, and R141b used to compare the effect of changing parameters such as the temperature of the evaporator, temperature of condenser, difference in superheated temperature, and pressure of regenerative and reheat. The RR ORC system using toluene as a working fluid showed the best results for power, efficiency, and cost savings, which were 128.7 kW, 25.83%, and $1872/month, respectively. Full article

Increasing energy efficiency and promoting the use of sustainable energy sources are crucial for addressing global energy challenges. Organic Rankine cycle (ORC) technology offers a promising route for efficient decentralised power generation. This study examines the energy performance of a biomass-fired recuperative ORC for micro-scale applications. The investigation proposes an extensive experimental analysis to characterise the ORC behaviour under design and off-design conditions due to the limited data in the literature. The work examines the impact of different operating parameters (e.g., pump speed, hot source temperature, superheating degree, expander inlet pressure) to provide suitable insights for the efficient design and operation of recuperative micro-generation units fuelled by biomass. The experimental analysis highlights that the micro-scale ORC properly operates under a wide range of operating conditions. Electric power ranges between 0.37 kW and 2.30 kW, and the maximum net electric efficiency reaches 8.55%. The selection of the proper operating conditions guarantees efficiency higher than 7% for power larger than 800 W, demonstrating that biomass-fired recuperative ORC systems represent a valuable option for low-carbon micro-scale generation, with good performance in design and off-design conditions. For this purpose, the pump speed and the superheating degree at the expander inlet are essential parameters to maximise the performance of the investigated recuperative ORC. Full article

Utilizing the considerable cold energy in liquefied natural gas (LNG) through the organic Rankine cycle is a highly important initiative. A multi-stage Rankine-based power generation system using LNG cold energy for waste heat utilization was proposed in this study. Moreover, a comprehensive assessment method was used to select the working fluid for this proposed system. Not only were thermodynamic and economic indicators considered, but also the environmental impact of candidate working fluids was taken into account in the evaluation process. The optimal operating points of the system were determined using non-dominated sorting genetic algorithm II and TOPSIS methods, while employing Gray Relational Analysis was applied to compute the gray relational coefficients of candidate working fluids at the optimal operating points. In addition, four weighting methods were used to calculate the final gray correlation degree of the candidate working fluids by considering the weighting influence. The stability of the calculated gray correlation degree was observed by performing a standard deviation analysis. The results indicate that R245ca was chosen as the optimal working fluid due to its superior performance based on the entropy weighting method, the independent weighting coefficient method, and the mean weighting method. Simultaneously, R245ca exhibits the best specific net power output and levelized cost of energy values of 0.283 USD/kWh and 106.9 kWh/t, respectively, among all candidate working fluids. The gray correlation degree of R1233zd(E) is 0.948, exceeding that of R245ca under the coefficient of variation method. The gray correlation degree under the mean value method is the most stable, with a standard deviation of only 0.162, while the gray correlation degree under the coefficient of variation method exhibits the greatest fluctuation, with a standard deviation of 0.17, in the stability assessment. Full article

The main objective of this study is to improve heat transfer in hydrocarbon- and geothermal-energy coproduction systems using carbon quantum dots (CQDs). Two types of 0D nanoparticles (synthesized and commercial CQDs) were used for the formulation of nanofluids to increase the heat transfer from depleted wells for the coproduction of oil and electrical energy. The synthesized and commercial CQDs were characterized in terms of their morphology, zeta potential, density, size, and heat capacity. The nanofluids were prepared using brine from an oil well of interest and two types of CQDs. The effect of the CQDs on the thermophysical properties of the nanofluids was evaluated based on their thermal conductivity. In addition, a mathematical model based on heat transfer principles to predict the effect of nanofluids on the efficiency of the organic Rankine cycle (ORC) was implemented. The synthesized and commercial CQDs had particle sizes of 25 and 16 nm, respectively. Similarly, zeta potential values of 36 and 48 mV were obtained. Both CQDs have similar functional groups and UV absorption, and the fluorescence spectra show that the study CQDs have a maximum excitation–emission signal around 360–460 nm. The characterization of the nanofluids showed that the addition of 100, 300, and 500 mg/L of CQDs increased the thermal conductivity by 40, 50, and 60 %, respectively. However, the 1000 mg/L incorporated decreased the thermal conductivities of the nanofluids. The observed behavior can be attributed to the aggregate size of the nanoparticles. Furthermore, a new thermal conductivity model for CQD-based nanofluids was developed considering brine salinity, particle size distribution, and agglomeration effects. The model showed a remarkable fit with the experimental data and predicted the effect of the nanofluid concentration on the thermal conductivity and cycle efficiency. Coupled with an ORC cycle model, CQD concentrations of approximately 550 mg/L increased the cycle efficiency by approximately 13.8% and 18.6% for commercial and synthesized CQDs, respectively. Full article

To promote low-carbon transformation and achieve carbon peak and neutrality in the energy field, this study proposes an operational optimization model considering the energy- and load-side dual response (ELDR) mechanism for electrothermal coupled virtual power plants (VPPs) containing a carbon capture device. The organic Rankine cycle (ORC) waste heat boiler (WHB) is introduced on the energy side. The integrated demand response (IDR) of electricity and heat is performed on the load side based on comprehensive user satisfaction (CUS), and the carbon capture system (CCS) is used as a flexible resource. Additionally, a carbon capture device operation mode that makes full use of new energy and the valley power of the power grid is proposed. To minimize the total cost, an optimal scheduling model of virtual power plants under ladder-type carbon trading is constructed, and opportunity-constrained planning based on sequence operation is used to address the uncertainty problems of new energy output and load demand. The results show that the application of the ELDR mechanism can save 27.46% of the total operating cost and reduce CO₂ emissions by 45.28%, which effectively improves the economy and low carbon of VPPs. In particular, the application of a CCS in VPPs contributes to reducing the carbon footprint of the system. Full article

The International Energy Agency states that geothermal energy technologies could meet 15% of the global electricity demand growth, provided cost reductions continue. Organic Rankine Cycle (ORC) systems are expected to play a key role in achieving this ambitious target. Recognized for their effectiveness in converting low-to-moderate temperature heat, ORC systems are already in use in numerous installations. The performance of ORC systems is primarily influenced by operational conditions and the choice of working fluid. A key system design challenge arises from the operational conditions of ORC systems, which are closely tied to the design and sizing of heat exchange components. This study examines the effect of the pinch point temperature difference, and the approach point temperature on the thermodynamic performance of a low-temperature ORC, with cycle efficiency and the total heat transfer area of the evaporator serving as the main performance indicators. The analysis uses a parametric approach to assess ORC performance by varying pinch point and approach point temperatures for a range of suitable working fluids. An optimal design region is identified, where the trade-off between thermal efficiency and heat exchanger size is most advantageous. These results offer valuable theoretical insights for low-temperature ORC design, highlighting the importance of selecting pinch point and approach point temperatures that strike a balance between thermal and economic goals. Full article