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Keywords = pulsed laser ablation technique

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17 pages, 2654 KB  
Article
A Simple Three-Step Method for the Synthesis of Submicron Gold Particles: The Influence of Laser Irradiation Duration, Pulse Energy, Laser Pulse Duration, and Initial Concentration of Nanoparticles in the Colloid
by Ilya V. Baimler, Ivan A. Popov, Alexander V. Simakin and Sergey V. Gudkov
Nanomaterials 2026, 16(2), 79; https://doi.org/10.3390/nano16020079 - 6 Jan 2026
Viewed by 270
Abstract
This work demonstrates a three-step method for the synthesis and production of submicron spherical gold particles using laser ablation in liquid (LAL), laser-induced fragmentation in liquid (LFL), laser-induced nanochain formation, and laser melting in liquid (LML). The nanoparticles were characterized using transmission electron [...] Read more.
This work demonstrates a three-step method for the synthesis and production of submicron spherical gold particles using laser ablation in liquid (LAL), laser-induced fragmentation in liquid (LFL), laser-induced nanochain formation, and laser melting in liquid (LML). The nanoparticles were characterized using transmission electron microscopy (TEM), dynamic light scattering (DLS), and UV–visible spectroscopy. In the first stage, spherical gold nanoparticles with a size of 20 nm were obtained using LAL and LFL. Subsequent irradiation of gold nanoparticle colloids with radiation at a wavelength of 532 nm leads to the formation of gold nanochains. Irradiation of nanochain colloids with radiation at a wavelength of 1064 nm leads to the formation of large spherical gold particles with a size of 50 to 200 nm. The formation of submicron gold particles upon irradiation of 2 mL of colloid occurs within the first minutes of irradiation and is complete after 480,000 laser pulses. Increasing the laser pulse energy leads to the formation of larger particles; after exceeding the threshold energy (321 mJ/cm2), fragmentation is observed. Increasing the concentration of nanoparticles in the initial colloid up to 150 μg/mL leads to a linear increase in the size of submicron nanoparticles. The use of picosecond pulses for irradiating nanochains demonstrates the formation of the largest particles (200 nm) compared to nanosecond pulses, which may be due to the effect of local surface melting. The described technique opens the possibility of synthesizing stable gold nanoparticles over a wide range of sizes, from a few to hundreds of nanometers, without the use of chemical reagents. Full article
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17 pages, 14496 KB  
Article
Development of Laser Ultrasonic Robotic System for In Situ Internal Defect Detection
by Seiya Nitta, Keiji Kadota, Kazufumi Nomura, Tetsuo Era and Satoru Asai
Appl. Sci. 2026, 16(1), 281; https://doi.org/10.3390/app16010281 - 26 Dec 2025
Viewed by 181
Abstract
Assurance of the integrity of every weld joint is highly desirable, and defect detection methods that can be applied to welds at high temperatures immediately after welding are required. The laser ultrasonic (LU) method, which generates ultrasonic waves in the target via pulsed [...] Read more.
Assurance of the integrity of every weld joint is highly desirable, and defect detection methods that can be applied to welds at high temperatures immediately after welding are required. The laser ultrasonic (LU) method, which generates ultrasonic waves in the target via pulsed laser irradiation, is a well-known technique for non-contact defect detection during welding. Ultrasonic waves excited in ablation mode exhibit large amplitudes and predominantly surface-normal propagation, which has driven extensive research into their application for weld inspection. However, owing to the size and weight of conventional equipment, such systems have largely been limited to bench-top experimental setups. To address this, we developed an LU robotic system incorporating a compact, lightweight laser source and an improved signal-processing system. We conducted experiments to measure signals and to detect backside slits in flat plates and blowholes in lap-fillet welds. Additionally, a method to improve the sensitivity of laser interferometers was investigated and demonstrated on smut-covered areas near weld beads. Full article
(This article belongs to the Special Issue Industrial Applications of Laser Ultrasonics)
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13 pages, 4242 KB  
Article
Phase Transition Behavior and Threshold Characteristics of GeTe Thin Films Under Single-Pulse Nanosecond Laser Irradiation
by Yajing Li, Xinyu Ma, Qiang Chen, Sixian Qian, Yixuan Jiang, Yuejun Zheng and Yunqi Fu
Materials 2025, 18(23), 5466; https://doi.org/10.3390/ma18235466 - 4 Dec 2025
Viewed by 318
Abstract
Realizing the full potential of optical actuation for high-speed phase-change radio-frequency (RF) switches requires a shift to single-pulse operation. This work presents a systematic investigation of reversible phase transitions in GeTe thin films induced by single 10 ns laser pulses, utilizing spatially resolved [...] Read more.
Realizing the full potential of optical actuation for high-speed phase-change radio-frequency (RF) switches requires a shift to single-pulse operation. This work presents a systematic investigation of reversible phase transitions in GeTe thin films induced by single 10 ns laser pulses, utilizing spatially resolved characterization techniques, including atomic force microscopy (AFM) and micro-spectroscopy. Precise laser fluence windows for crystallization (12.7–16 mJ/cm2) and amorphization (25.44–41.28 mJ/cm2) are established. A critical finding is that the amorphization process is governed by rapid thermal accumulation, which creates a direct trade-off between achieving the phase transition and avoiding detrimental surface morphology. Specifically, we observe that excessive energy leads to the formation of laser-induced ridges and ablation craters, which are identified as primary causes of device performance degradation. This study elucidates the underlying mechanism of single-pulse-induced phase transitions and provides a practical processing window and design guidelines for developing high-performance, optically actuated GeTe-based RF switches. Full article
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65 pages, 2194 KB  
Review
Advances in Pulsed Liquid-Based Nanoparticles: From Synthesis Mechanism to Application and Machine Learning Integration
by Begench Gurbandurdyyev, Berdimyrat Annamuradov, Sena B. Er, Brayden Gross and Ali Oguz Er
Quantum Beam Sci. 2025, 9(4), 32; https://doi.org/10.3390/qubs9040032 - 5 Nov 2025
Viewed by 2195
Abstract
Pulsed liquid-based nanoparticle synthesis has emerged as a versatile and environmentally friendly approach for producing a wide range of nanomaterials with tunable properties. Unlike conventional chemical methods, pulsed techniques—such as pulsed laser ablation in liquids (PLAL), electrical discharge, and other energy-pulsing methods—enable the [...] Read more.
Pulsed liquid-based nanoparticle synthesis has emerged as a versatile and environmentally friendly approach for producing a wide range of nanomaterials with tunable properties. Unlike conventional chemical methods, pulsed techniques—such as pulsed laser ablation in liquids (PLAL), electrical discharge, and other energy-pulsing methods—enable the synthesis of high-purity nanoparticles without the need for toxic precursors or stabilizing agents. This review provides a comprehensive overview of the fundamental mechanisms driving nanoparticle formation under pulsed conditions, including plasma–liquid interactions, cavitation, and shockwave dynamics. We discuss the influence of key synthesis parameters, explore different pulsed energy sources, and highlight the resulting effects on nanoparticle size, shape, and composition. The review also surveys a broad spectrum of material systems and outlines advanced characterization techniques for analyzing synthesized nanostructures. Furthermore, we examine current and emerging applications in biomedicine, catalysis, sensing, energy, and environmental remediation. Finally, we address critical challenges such as scalability, reproducibility, and mechanistic complexity, and propose future directions for advancing the field through hybrid synthesis strategies, real-time diagnostics, and machine learning integration. By bridging mechanistic insights with practical applications, this review aims to guide researchers toward more controlled, sustainable, and innovative nanoparticle synthesis approaches. Full article
(This article belongs to the Special Issue Quantum Beam Science: Feature Papers 2025)
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27 pages, 5819 KB  
Article
Dynamic Error Correction for Fine-Wire Thermocouples Based on CRBM-DBN with PINN Constraint
by Chenyang Zhao, Guangyu Zhou, Junsheng Zhang, Zhijie Zhang, Gang Huang and Qianfang Xie
Symmetry 2025, 17(11), 1831; https://doi.org/10.3390/sym17111831 - 1 Nov 2025
Viewed by 589
Abstract
In high-temperature testing scenarios that rely on contact, fine-wire thermocouples demonstrate commendable dynamic performance. Nonetheless, their thermal inertia leads to notable dynamic nonlinear inaccuracies, including response delays and amplitude reduction. To mitigate these challenges, a novel dynamic error correction approach is introduced, which [...] Read more.
In high-temperature testing scenarios that rely on contact, fine-wire thermocouples demonstrate commendable dynamic performance. Nonetheless, their thermal inertia leads to notable dynamic nonlinear inaccuracies, including response delays and amplitude reduction. To mitigate these challenges, a novel dynamic error correction approach is introduced, which combines a Continuous Restricted Boltzmann Machine, Deep Belief Network, and Physics-Informed Neural Network (CDBN-PINN). The unique heat transfer properties of the thermocouple’s bimetallic structure are represented through an Inverse Heat Conduction Equation (IHCP). An analysis is conducted to explore the connection between the analytical solution’s ill-posed nature and the thermocouple’s dynamic errors. The transient temperature response’s nonlinear characteristics are captured using CRBM-DBN. To maintain physical validity and minimize noise amplification, filtered kernel regularization is applied as a constraint within the PINN framework. This approach was tested and confirmed through laser pulse calibration on thermocouples with butt-welded and ball-welded configurations of 0.25 mm and 0.38 mm. Findings reveal that the proposed method achieved a peak relative error of merely 0.83%, superior to Tikhonov regularization by −2.2%, Wiener deconvolution by 20.40%, FBPINNs by 1.40%, and the ablation technique by 2.05%. In detonation tests, the corrected temperature peak reached 1045.7 °C, with the relative error decreasing from 77.7% to 5.1%. Additionally, this method improves response times, with the rise time in laser calibration enhanced by up to 31 ms and in explosion testing by 26 ms. By merging physical constraints with data-driven methodologies, this technique successfully corrected dynamic errors even with limited sample sizes. Full article
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11 pages, 23271 KB  
Article
Experimental Study of Glow Discharge Polymer Film Ablation with Shaped Femtosecond Laser Pulse Trains
by Qinxin Wang, Weiwei Xu, Xue Wang, Dandan Shi, Jingyuan Wang, Liyan Zhao, Yasong Cui, Mingyu Zhang, Jia Liu and Zhan Hu
Materials 2025, 18(20), 4761; https://doi.org/10.3390/ma18204761 - 17 Oct 2025
Viewed by 557
Abstract
A glow discharge polymer (GDP) has unique physical properties—transparency, brittleness, and hardness—that pose challenges for traditional mechanical machining techniques. We have investigated the microhole fabrication of GDP films using shaped femtosecond laser pulses to study the influence of pulse shape, delay between subpulses, [...] Read more.
A glow discharge polymer (GDP) has unique physical properties—transparency, brittleness, and hardness—that pose challenges for traditional mechanical machining techniques. We have investigated the microhole fabrication of GDP films using shaped femtosecond laser pulses to study the influence of pulse shape, delay between subpulses, and focusing position on processing precision and efficiency. By precisely controlling pulse characteristics, such as duration, energy, and subpulse intervals, the efficiency, hole morphology, and processing quality were significantly improved. The experimental results demonstrated that femtosecond lasers with subpulses produce smaller and more uniform microholes compared to transform-limited pulses. Furthermore, both the pulse shape and focusing position of the laser were found to further influence ablation efficiency. This study establishes, for the first time, the critical role of temporal pulse shaping in optimizing the femtosecond laser drilling of GDP films, which provides valuable information on optimizing femtosecond laser parameters for precision processing of polymer films and advances the potential for microhole fabrication in industrial applications. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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13 pages, 8905 KB  
Article
Giant Modulation of Microstructure and Ferroelectric/Piezoelectric Responses in Pb(Zr,Ti)O3 Ultrathin Films via Single-Pulse Femtosecond Laser
by Bin Wang, Mingchen Du, Hu Wang, Mengmeng Wang and Dawei Li
Nanomaterials 2025, 15(18), 1450; https://doi.org/10.3390/nano15181450 - 20 Sep 2025
Viewed by 3650
Abstract
Ferroelectric oxides, such as Pb(Zr,Ti)O3 (PZT), have been shown to maintain stable ferroelectricity even in ultrathin film configurations. However, achieving controllable modulation of microstructure and physical responses in these ultrathin films remains challenging, limiting their potential applications in modern nanoelectronics and optoelectronics. [...] Read more.
Ferroelectric oxides, such as Pb(Zr,Ti)O3 (PZT), have been shown to maintain stable ferroelectricity even in ultrathin film configurations. However, achieving controllable modulation of microstructure and physical responses in these ultrathin films remains challenging, limiting their potential applications in modern nanoelectronics and optoelectronics. Here, we propose a single-pulse femtosecond (fs) laser micromachining technique for high-precision engineering of microstructure and ferroelectric/piezoelectric responses in ultrathin PZT films. The results show that various microstructures can be selectively fabricated through precise control of fs laser fluence. Specifically, nano-concave arrays are formed via low-fluence laser irradiation, which is mainly attributed to the fs laser peening effect. In contrast, nano-volcano (nano-cave) structures are generated when the laser fluence is close to or reaches the ablation threshold. Additionally, applying an fs laser pulse with fluence exceeding a critical threshold enables the formation of nano-cave structures with controlled depth and width in PZT/Pt/SiO2 multilayers. Piezoresponse force microscopy measurements demonstrate that the laser peening process significantly enhances the piezoelectric response while exerting minimal influence on the coercive field of PZT thin films. This improvement is attributed to the enhanced electromechanical energy transfer and concentrated compressive stresses distribution in PZT thin films resulting from the laser peening effect. Our study not only offers an effective strategy for microstructure and property engineering in ferroelectric materials at the nanoscale but also provides new insights into the underlying mechanism of ultrafast laser processing in ferroelectric thin films. Full article
(This article belongs to the Special Issue Nonlinear Optics in Low-Dimensional Nanomaterials (Second Edition))
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30 pages, 48007 KB  
Article
Advantages of Femtosecond Laser Microdrilling PDMS Membranes over Conventional Methods for Organ-on-a-Chip
by Chahinez Berrah, Daniel Sanchez-Garcia, Javier Rodriguez Vazquez Aldana and Andres Sanz-Garcia
J. Manuf. Mater. Process. 2025, 9(9), 300; https://doi.org/10.3390/jmmp9090300 - 1 Sep 2025
Viewed by 1494
Abstract
Organ-on-a-chip (OoC) technology aims to replicate the functions of human organs and tissues. This study evaluates femtosecond laser micromachining (FLM) for producing PDMS membranes with controlled porosity as an alternative approach to conventional microfabrication for OoCs. Membranes of varying thicknesses were microdrilled, and [...] Read more.
Organ-on-a-chip (OoC) technology aims to replicate the functions of human organs and tissues. This study evaluates femtosecond laser micromachining (FLM) for producing PDMS membranes with controlled porosity as an alternative approach to conventional microfabrication for OoCs. Membranes of varying thicknesses were microdrilled, and the influence of laser parameters on microhole geometry was assessed, showing that pulse energy strongly affected hole diameter, whereas exposure time had a lesser impact. The heat-affected zone (HAZ) and taper angle, key indicators of microhole geometric quality, were also analyzed and found to be strongly dependent on membrane thickness. Prediction models were developed to guide parameter selection for future laser-based ablation processes. A numerical model that predicts plasma shielding effects provided further insight into the physics of PDMS laser ablation, revealing that higher pulse energies led to a marked increase in crater diameter. The fabricated membranes were integrated into an OoC device, onto which human mesenchymal stem cells were seeded. The results demonstrated strong cell adhesion, the rapid formation of a homogeneous monolayer, and no evidence of cytotoxicity. These findings confirm that FLM is a versatile and flexible technique for microdrilling PDMS membranes, enabling their effective integration into OoC. Full article
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27 pages, 4110 KB  
Article
Millisecond Laser Oblique Hole Processing of Alumina Ceramics
by Yuyang Chen, Xianshi Jia, Zhou Li, Chuan Guo, Ranfei Guo, Kai Li, Cong Wang, Wenda Cui, Changqing Song, Kai Han and Ji’an Duan
Nanomaterials 2025, 15(16), 1261; https://doi.org/10.3390/nano15161261 - 15 Aug 2025
Viewed by 984
Abstract
Alumina ceramic substrates are ideal materials for next-generation microelectronic systems and devices, widely used in aerospace, 5G communications, and LED lighting. High-quality hole processing is essential for system interconnection and device packaging. Millisecond lasers have emerged as a promising choice for hole processing [...] Read more.
Alumina ceramic substrates are ideal materials for next-generation microelectronic systems and devices, widely used in aerospace, 5G communications, and LED lighting. High-quality hole processing is essential for system interconnection and device packaging. Millisecond lasers have emerged as a promising choice for hole processing in alumina ceramic due to their high processing efficiency. However, existing research has rarely explored the mechanisms and processing techniques of millisecond laser oblique hole formation. This study systematically investigates the dynamic evolution of oblique hole processing in alumina ceramic through theoretical simulations, online detection, and process experiments. Through the simulation model, we have established the relationship between material temperature and hole depth. By analyzing the ablation phenomena on the upper and lower surfaces of the ceramic during the transient interaction process between the millisecond laser and the ceramic, the material removal mechanism in this process is elucidated. Additionally, this study examines the millisecond laser oblique hole processing technology by analyzing the influence of various laser parameters on hole formation. It reveals that appropriately increasing the single-pulse energy of millisecond lasers can optimize the material removal rate and hole taper. Ultimately, the formation mechanism of millisecond laser oblique hole processing in alumina ceramics is comprehensively summarized. The results provide theoretical and methodological guidance for high-speed laser drilling of alumina ceramic substrates. Full article
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21 pages, 9876 KB  
Article
Laser-Induced Ablation of Hemp Seed-Derived Biomaterials for Transdermal Drug Delivery
by Alexandru Cocean, Georgiana Cocean, Silvia Garofalide, Nicanor Cimpoesu, Daniel Alexa, Iuliana Cocean and Silviu Gurlui
Int. J. Mol. Sci. 2025, 26(16), 7852; https://doi.org/10.3390/ijms26167852 - 14 Aug 2025
Viewed by 977
Abstract
Numerous studies on specific cannabis compounds (cannabinoids and phenolic acids) have demonstrated their therapeutic potential, with their administration methods remaining a key research focus. Transdermal drug delivery (TDD) systems are gaining attention due to their advantages, such as painless administration, controlled release, direct [...] Read more.
Numerous studies on specific cannabis compounds (cannabinoids and phenolic acids) have demonstrated their therapeutic potential, with their administration methods remaining a key research focus. Transdermal drug delivery (TDD) systems are gaining attention due to their advantages, such as painless administration, controlled release, direct absorption into the bloodstream, and its ability to bypass hepatic metabolism. The thin films obtained via pulsed laser deposition consist of micro- and nanoparticles capable of migrating through skin pores upon contact. This study investigates the interaction of phenolic compounds in hemp seeds with pulsed laser beams. The main goal is to achieve the ablation and deposition of these compounds as thin films suitable for TDD applications. The other key objective is optimizing laser energy to enhance the industrial feasibility of this method. Thin layers were deposited on glass and hemp fabric using dual pulsed laser (DPL) ablation on a compressed hemp seed target held in a stainless steel ring. The target was irradiated for 30 min with two synchronized pulsed laser beams, each with parameters of 30 mJ, 532 nm, pulse width of 10 ns, and a repetition rate of 10 Hz. Each beam had an angle of incidence with the target surface of 45°, and the angle between the two beams was also 45°. To improve laser absorption, two approaches were used: (1) HS-DPL/glass and HS-DPL/hemp fabric, in which a portion of the stainless steel ring was included in the irradiated area, and (2) HST-DPL/glass and HST-DPL/hemp fabric—hemp seeds were mixed with turmeric powder, which is known to improve laser interaction and biocompatibility. The FTIR and Micro-FTIR spectroscopy (ATR) performed on thin films compared to the target material confirmed the presence of hemp-derived phenolic compounds, including tetrahydrocannabinol (THC), cannabidiol (CBD), ferulic acid, and coumaric acid, along with other functional groups such as amides. The ATR spectra have been validated against Gaussian 6 numerical simulations. Scanning electron microscopy (SEM) and substance transfer tests revealed the microgranular structure of thin films. Through the analyzes carried out, the following were highlighted: spherical structures (0.3–2 μm) for HS-DPL/glass, HS-DPL/hemp fabric, HST-DPL/glass, and HST-DPL/hemp fabric; larger spherical structures (8–13 μm) for HS-DPL/glass and HST-DPL/glass; angular, amorphous-like structures (~3.5 μm) for HS-DPL/glass; and crystalline-like structures (0.6–1.3 μm) for HST-DPL/glass. Microparticle transfer from thin films on the hemp fabric to the filter paper at a human body temperature (37 °C) confirmed their suitability for TDD applications, aligning with the “whole plant medicine” or “entourage effect” concept. Granular, composite, thin films were successfully developed, capable of releasing microparticles upon contact with a surface whose temperature is 37 °C, specific to the human body. Each of the microparticles in the thin films obtained with the DPL technique contains phenolic compounds (cannabinoids and phenolic acids) comparable to those in hemp seeds, effectively acting as “microseeds.” The obtained films are viable for TDD applications, while the DPL technique ensures industrial scalability due to its low laser energy requirements. Full article
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9 pages, 1292 KB  
Article
Exploring the Feasibility of a Microchip Laser Ablation Method for the Preparation of Biopolymer-Stabilized Gold Nanoparticles: Case Studies with Gelatin and Collagen
by Nazgul Assan, Tomoyuki Suezawa, Yuta Uetake, Yumi Yakiyama, Michiya Matsusaki and Hidehiro Sakurai
Colloids Interfaces 2025, 9(4), 42; https://doi.org/10.3390/colloids9040042 - 20 Jun 2025
Cited by 2 | Viewed by 1434
Abstract
Introducing small-sized metal nanoparticles directly into biopolymers susceptible to thermal and chemical stimulations remains a significant challenge. Recently, we showed a novel approach to fabricating gold nanoparticles through pulsed laser ablation in liquid (PLAL) using a microchip laser (MCL). Despite its lower pulse [...] Read more.
Introducing small-sized metal nanoparticles directly into biopolymers susceptible to thermal and chemical stimulations remains a significant challenge. Recently, we showed a novel approach to fabricating gold nanoparticles through pulsed laser ablation in liquid (PLAL) using a microchip laser (MCL). Despite its lower pulse energy compared to conventional lasers, this technique demonstrates high ablation efficiency, offering the potential to produce composites without compromising the distinctive structure of biopolymers. As a proof of concept, we successfully generated gelatin-stabilized gold nanoparticles with a smaller size (average diameter of approximately 4 nm), while preserving the unchanged circular dichroism (CD) spectra, indicating the retention of gelatin’s unique structure. Extending this technique to the preparation of type I collagen-stabilized gold nanoparticles yielded non-aggregated nanoparticles, although challenges in yield still persist. These results highlight the potential of the microchip laser ablation technique for producing metal nanoparticles within a vulnerable matrix. Full article
(This article belongs to the Special Issue State of the Art of Colloid and Interface Science in Asia)
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53 pages, 7134 KB  
Review
Effects of Process Parameters on Pulsed Laser Micromachining for Glass-Based Microfluidic Devices
by Mrwan Alayed, Nojoud Al Fayez, Salman Alfihed, Naif Alshamrani and Fahad Alghannam
Materials 2025, 18(11), 2657; https://doi.org/10.3390/ma18112657 - 5 Jun 2025
Cited by 2 | Viewed by 2138
Abstract
Glass-based microfluidic devices are essential for applications such as diagnostics and drug discovery, which utilize their optical clarity and chemical stability. This review systematically analyzes pulsed laser micromachining as a transformative technique for fabricating glass-based microfluidic devices, addressing the limitations of conventional methods. [...] Read more.
Glass-based microfluidic devices are essential for applications such as diagnostics and drug discovery, which utilize their optical clarity and chemical stability. This review systematically analyzes pulsed laser micromachining as a transformative technique for fabricating glass-based microfluidic devices, addressing the limitations of conventional methods. By examining three pulse regimes—long (≥nanosecond), short (picosecond), and ultrashort (femtosecond)—this study evaluates how laser parameters (fluence, scanning speed, pulse duration, repetition rate, wavelength) and glass properties influence ablation efficiency and quality. A higher fluence improves the material ablation efficiency across all the regimes but poses risks of thermal damage or plasma shielding in ultrashort pulses. Optimizing the scanning speed balances the depth and the surface quality, with slower speeds enhancing the channel depth but requiring heat accumulation mitigation. Shorter pulses (femtosecond regime) achieve greater precision (feature resolution) and minimal heat-affected zones through nonlinear absorption, while long pulses enable rapid deep-channel fabrication but with increased thermal stress. Elevating the repetition rate improves the material ablation rates but reduces the surface quality. The influence of wavelength on efficiency and quality varies across the three pulse regimes. Material selection is critical to outcomes and potential applications: fused silica demonstrates a superior surface quality due to low thermal expansion, while soda–lime glass provides cost-effective prototyping. The review emphasizes the advantages of laser micromachining and the benefits of a wide range of applications. Future directions should focus on optimizing the process parameters to improve the efficiency and quality of the produced devices at a lower cost to expand their uses in biomedical, environmental, and quantum applications. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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14 pages, 2289 KB  
Article
Propagation Regimes and Signal Enhancement Mechanisms of Collinear Double-Pulse Plasma with Varying Inter-Pulse Delays
by Yang Zhao, Lei Zhang, Zhihui Tian, Xiuqing Zhang, Jiandong Bai and Wangbao Yin
Sensors 2025, 25(11), 3409; https://doi.org/10.3390/s25113409 - 28 May 2025
Viewed by 909
Abstract
Laser-induced breakdown spectroscopy (LIBS) is an in situ analytical technique. Compared to traditional single-pulse LIBS (SP-LIBS), collinear double-pulse LIBS (DP-LIBS) is a promising technique due to its lower limit of detection for trace elements. In this paper, we analyze the spectral and image [...] Read more.
Laser-induced breakdown spectroscopy (LIBS) is an in situ analytical technique. Compared to traditional single-pulse LIBS (SP-LIBS), collinear double-pulse LIBS (DP-LIBS) is a promising technique due to its lower limit of detection for trace elements. In this paper, we analyze the spectral and image information obtained from the emissions emitted by single/double pulse (SP/DP) laser-induced plasmas. The types of laser-supported absorption (LSA) waves of the plasmas were determined according to the interactions among the ablation vapor, the ambient gas, and the laser. Furthermore, the influence mechanisms of plasma shielding on DP-LIBS signal intensity enhancement with different inter-pulse delay were investigated. In our experimental conditions, the propagation regime of SP plasma is a laser-supported combustion (LSC) wave. The DP plasmas with short inter-pulse delays show the characteristics of a laser-supported detonation (LSD) wave, and the enhancement mechanism is mainly reheating for pre-plasma. On the contrary, the DP plasmas with longer inter-pulse delays show the characteristics of a LSC wave, and the increase in laser ablation is a major contributing factor to the signal improvement. In addition, the spectral lines, which are difficult to excite by SP-LIBS, can be obtained by selecting an appropriate inter-pulse delay and setting a short delay, which provides a new idea for the measurement of trace elements. Full article
(This article belongs to the Special Issue Spectral Detection Technology, Sensors and Instruments, 2nd Edition)
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25 pages, 4627 KB  
Article
Laser-Based Characterization and Classification of Functional Alloy Materials (AlCuPbSiSnZn) Using Calibration-Free Laser-Induced Breakdown Spectroscopy and a Laser Ablation Time-of-Flight Mass Spectrometer for Electrotechnical Applications
by Amir Fayyaz, Muhammad Waqas, Kiran Fatima, Kashif Naseem, Haroon Asghar, Rizwan Ahmed, Zeshan Adeel Umar and Muhammad Aslam Baig
Materials 2025, 18(9), 2092; https://doi.org/10.3390/ma18092092 - 2 May 2025
Cited by 1 | Viewed by 1345
Abstract
In this paper, we present the analysis of functional alloy samples containing metals aluminum (Al), copper (Cu), lead (Pb), silicon (Si), tin (Sn), and zinc (Zn) using a Q-switched Nd laser operating at a wavelength of 532 nm with a pulse duration of [...] Read more.
In this paper, we present the analysis of functional alloy samples containing metals aluminum (Al), copper (Cu), lead (Pb), silicon (Si), tin (Sn), and zinc (Zn) using a Q-switched Nd laser operating at a wavelength of 532 nm with a pulse duration of 5 ns. Nine pelletized alloy samples were prepared, each containing varying chemical concentrations (wt.%) of Al, Cu, Pb, Si, Sn, and Zn—elements commonly used in electrotechnical and thermal functional materials. The laser beam is focused on the target surface, and the resulting emission spectrum is captured within the temperature interval of 9.0×103 to 1.1×104 K using a set of compact Avantes spectrometers. Each spectrometer is equipped with a linear charged-coupled device (CCD) array set at a 2 μs gate delay for spectrum recording. The quantitative analysis was performed using calibration-free laser-induced breakdown spectroscopy (CF-LIBS) under the assumptions of optically thin plasma and self-absorption-free conditions, as well as local thermodynamic equilibrium (LTE). The net normalized integrated intensities of the selected emission lines were utilized for the analysis. The intensities were normalized by dividing the net integrated intensity of each line by that of the aluminum emission line (Al II) at 281.62 nm. The results obtained using CF-LIBS were compared with those from the laser ablation time-of-flight mass spectrometer (LA-TOF-MS), showing good agreement between the two techniques. Furthermore, a random forest technique (RFT) was employed using LIBS spectral data for sample classification. The RFT technique achieves the highest accuracy of ~98.89% using out-of-bag (OOB) estimation for grouping, while a 10-fold cross-validation technique, implemented for comparison, yields a mean accuracy of ~99.12%. The integrated use of LIBS, LA-TOF-MS, and machine learning (e.g., RFT) enables fast, preparation-free analysis and classification of functional metallic materials, highlighting the synergy between quantitative techniques and data-driven methods. Full article
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15 pages, 13896 KB  
Article
Critical Metal Potential of Tasmanian Greisen: Lithium, Rare Earth Elements, and Bismuth Distribution and Implications for Processing
by Julie Hunt, Jeffrey Oalmann, Mohamed Aâtach, Eric Pirard, Russell Fulton and Sandrin Feig
Minerals 2025, 15(5), 462; https://doi.org/10.3390/min15050462 - 29 Apr 2025
Cited by 1 | Viewed by 1089
Abstract
Typical greisen-type ore samples from northeastern Tasmania were investigated for their critical metal potential. The samples contain zinnwaldite (KLiFe2+Al(AlSi3O10)(F,OH)2), a lithium-bearing mica that is prone to excessive breakage during conventional processing, leading to the generation [...] Read more.
Typical greisen-type ore samples from northeastern Tasmania were investigated for their critical metal potential. The samples contain zinnwaldite (KLiFe2+Al(AlSi3O10)(F,OH)2), a lithium-bearing mica that is prone to excessive breakage during conventional processing, leading to the generation of very-fine-sized particles (i.e., slimes, <20 µm), eventually ending up in tailings and resulting in lithium (Li) loss. To assess whether the natural grain size of valuable minerals could be preserved, the samples were processed using electric pulse fragmentation (EPF). The results indicate that EPF preferentially fragmented along mica-rich veins, maintaining coarse grain sizes, although a lower degree of liberation was observed in fine-grained, massive samples. In addition, the critical metal distribution within zinnwaldite was examined using laser ablation inductively coupled plasma mass spectrometry (LA-ICP-MS) techniques. The results reveal differences in Li content between groundmass zinnwaldite and vein-hosted zinnwaldite and that the zinnwaldite contains the critical elements rubidium (Rb), cesium (Cs), and rare earth elements (REEs: La, Ce, Pr, and Nd). Vein-hosted zinnwaldite has a higher average Li content, whereas groundmass mica contains higher concentrations of Rb, Cs, and REEs. Both mica types host inclusions of bismuth–copper–thorium–arsenic (Bi-Cu-Th-As), which are more abundant in vein-hosted mica. In some of the samples, Bi, Cu, Th, and REEs also occur along the mica cleavage planes, as well as in mineral inclusions. The Li, Rb, and Cs grades are comparable to those of European deposits, such as Cínovec and the Zinnwald Lithium Project. Full article
(This article belongs to the Special Issue Microanalysis Applied to Mineral Deposits)
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