Search Results (103)

This study evaluated the effect of acidic environment and tooth brushing on the color stability and translucency of stained 3D-printed ceramic-reinforced composite (CRC) resins for indirect restorations and hybrid prostheses. Twelve specimens were prepared from each 3D-printing resin material: Ceramic Crown (CC), OnX (ONX), and Tough 2 (T2), and one CAD/CAM milling resin, Lava Ultimate (LU). After preparation, all specimens were stained, then immersed in either water or citric acid. Subsequently, the specimens underwent simulated tooth brushing for 3650 cycles. Color stability (ΔE) and translucency parameter (TP) were measured using a spectrophotometer. Data were analyzed using ANOVA, post hoc Tukey tests, and independent Student t-tests (α = 0.05). Material type, immersion medium, and their interaction did not significantly influence the mean ΔE (p > 0.05). The lowest ΔE value was for LU in acid (ΔE = 1.11 ± 0.39), and the highest for T2 in water (ΔE = 2.09 ± 1.47). Except for ONX and LU in acid, all materials had ΔE values above the perceptibility threshold (ΔE = 1.2). The mean TP was significantly affected by material type, immersion medium, and their interaction (p < 0.05). The lowest TP value was for group CC in acid (0.91 ± 0.26); the highest was for group LU in acid (6.24 ± 0.56). After immersion and subsequent tooth brushing, TP values decreased for all materials. Exposure to an acidic environment and tooth brushing did not affect color stability but significantly reduced translucency. Both the 3D-printed CRCs and milled resin material displayed comparable color stability below clinically acceptable thresholds, though the translucency of 3D-printed materials remained lower compared to milled material. Full article

The aim of this study is to evaluate the mechanical properties and long-term stability of 3D-printable resins for permanent fixed dental prostheses (FDPs), focusing on whether material performance is influenced by 3D-printer type or by differences in resin formulations. Specimens (N = 621) were printed. CAD/CAM blocks (BRILLIANT Crios) served as control. Flexural strength (FS) with elastic modulus (E_calc), Weibull modulus (m), Martens’ hardness (HM), indentation modulus (EIT), elastic modulus (E_RFDA), shear modulus (G_RFDA), and Poisson’s Ratio (ν) were measured initially, after water storage (24 h, 37 °C), and after thermocycling (5–55 °C, 10,000×). SEM analysis assessed microstructure. Data were analyzed using Kolmogorov–Smirnov, ANOVA with Scheffe post hoc, Kruskal–Wallis with Mann–Whitney U, and Weibull statistics with maximum likelihood (α = 0.05). A ceramic crown printed with Midas showed higher FS, HM, and EIT values after thermocycling than with Pro55s, and higher E_calc scores across all aging regimes. A Varseo Smile Crown Plus printed with VarseoXS and AsigaMax showed a higher FS value than TrixPrint2, while AsigaMax achieved the highest initial E_calc and E_RFDA values, and VarseoXS did so after thermocycling. HM, EIT, and G_RFDA were higher for TrixPrint2 and AsigaMax printed specimens, while ν varied by system and aging. 3Delta Crown, printed with AsigaMax, showed the highest FS, E_calc, HM, EIT, and m values after aging. VarseoSmile triniQ and Bridgetec showed the highest E_RFDA and G_RFDA values depending on aging, and Varseo Smile Crown Plus exhibited higher ν initially and post-aging. Printer system and resin formulation significantly influence the mechanical and aging behaviors of 3D-printed FDP materials, underscoring the importance of informed material and printer selection to ensure long-term clinical success. Full article

Edible hydrogels are the central material class in 3D food printing because they reconcile two competing needs: (i) low resistance to flow under nozzle shear and (ii) fast recovery of elastic structure after deposition to preserve geometry. This review consolidates the recent years of progress on hydrogel formulations—gelatin, alginate, pectin, carrageenan, agar, starch-based gels, gellan, and cellulose derivatives, xanthan/konjac blends, protein–polysaccharide composites, and emulsion gels alongside a critical analysis of printing technologies relevant to food: extrusion, inkjet, binder jetting, and laser-based approaches. For each material, this review connects gelation triggers and compositional variables to rheology signatures that govern printability and then maps these to process windows and post-processing routes. This review consolidates a decision-oriented workflow for edible-hydrogel printability that links formulation variables, process parameters, and geometric fidelity through standardized test constructs (single line, bridge, thin wall) and rheology-anchored gates (e.g., yield stress and recovery). Building on these elements, a “printability map/window” is formalized to position inks within actionable operating regions, enabling recipe screening and process transfer. Compared with prior reviews, the emphasis is on decisions: what to measure, how to interpret it, and how to adjust inks and post-set enablers to meet target fidelity and texture. Reporting minima and a stability checklist are identified to close the loop from design to shelf. Full article

This study investigates the mechanical performance of polyamide 12 (PA12) components fabricated using Selective Laser Sintering (SLS) and HP Multi Jet Fusion (HP MJF) technologies, with particular emphasis on the effects of DyeMansion post-processing techniques. The primary objective was to evaluate the long-term durability of additively manufactured parts intended for use in medical environments, with ageing simulated over a 12-month period. Experimental findings indicate that specimens produced via SLS exhibit superior resistance to physicochemical degradation processes compared with those manufactured using HP MJF. Moreover, industrial dyeing with the DM60 system was found to significantly contribute to the retention of mechanical properties over time. Notably, the SLS-processed PA2200 material demonstrated enhanced mechanical stability after 12 months, particularly in the dyed configuration. These results highlight the critical role of both manufacturing technology and post-processing strategies in ensuring the long-term reliability of PA12 components, especially in applications subject to stringent mechanical and environmental requirements, such as in the medical and industrial sectors. Full article

The integration of emulsion gels in 3D food printing has emerged as a promising strategy to enhance both the structural fidelity and functional performance of printed foods. Emulsion gels, composed of proteins, polysaccharides, lipids, and their complexes, can provide tunable rheological and mechanical properties suitable for extrusion and shape retention. This review explores the formulation strategies, including phase behavior (O/W, W/O, and double emulsions); stabilization methods; and post-printing treatments, such as enzymatic, ionic, and thermal crosslinking. Advanced techniques, including ultrasound and high-pressure homogenization, are highlighted for improving gel network formation and retention of active compounds. Functional applications are addressed, with a focus on meat analogs, bioactive delivery systems, and personalized nutrition. Furthermore, the role of the oil content, interfacial engineering, and protein–polysaccharide interactions in improving print precision and post-processing performance is emphasized. Despite notable advances, challenges remain in scalability, regulatory compliance, and optimization of print parameters. The integration of artificial intelligence can also provide promising advances for smart design, predictive modeling, and automation of the 3D food printing workflow. Full article

In this study, we investigate a novel post-processing approach combining heat annealing and powder coating to enhance both the mechanical performance and surface finish of polylactic acid (PLA) 3D-printed components. Previous work demonstrated that annealing PLA at temperatures between 100 and 120 °C significantly improves its mechanical properties. Building on this, we explore the effects of applying medium-density fiberboard (MDF) powder coating, which cures at a similar temperature range, to simultaneously improve the material’s surface aesthetics. Test specimens were printed with identical parameters and subjected to heat treatment at 120 °C for varying durations (0 to 15 min, in one-minute intervals). Additional observations included dimensional stability and surface uniformity. The results indicate a clear correlation between post-processing time and improvements in both strength and surface appearance, with optimal outcomes observed between 5 and 8 min of curing. This combined post-processing method provides a cost-effective and accessible way to enhance part performance and aesthetics, thereby expanding the applications of PLA-based additive manufacturing, particularly in functional and design-focused use cases. Full article

This study aimed to assess the effect of acidic storage and simulated brushing on the translucency and color stability of 3D-printed resins for prosthodontic applications. Three 3D printed resin materials—Ceramic Crown (CC), OnX (ONX), and Tough 2 (T2)—were compared with a CAD/CAM milled nano-ceramic resin material (Lava Ultimate, LU). Twelve specimens were fabricated from each material and were allocated into two groups based on the storage medium (water or citric acid), followed by simulated tooth brushing for 3650 cycles. The specimens’ translucency (TP) and color stability (ΔE) were determined using a spectrophotometer. The data was compared using ANOVA, independent student t-tests, and a post hoc Tukey test (p < 0.05). Multiple comparisons of mean differences in TP revealed significant differences between the tested materials (p < 0.001), except for groups CC and ONX. Irrespective of the groups, all materials showed decreased TP values after simulated tooth brushing. Regarding color stability, CC (0.66 ± 0.42) and T2 (1.40 ± 0.34) in acid demonstrated the least and greatest color changes, respectively. The ΔE did not vary between the materials or between the storage media (p > 0.05). Except for T2 and LU in water, the other materials showed ΔE values below the perceptibility threshold of 1.2. The material type and storage media affected the translucency of the tested materials. However, regardless of the material type and storage media, there was no discernible impact on the color change of the tested materials. Full article

The study aimed to evaluate the influence of ink composition, a blend of blueberry and banana purée with hydrocolloids such as xanthan gum and carrageenan in concentrations ranging from 1 to 4%, on various physical properties. These parameters included dry matter, water activity, density, syneresis index, and rheological and textural attributes of fruit inks. Additionally, the stability of the inks post-printing and after 60 min was examined using image analysis method. Increased hydrocolloid additives from 1 to 4% caused the increase of the viscoelastic modulus G′ and G″, force and extrusion work values extrudability of inks. The stability and fidelity of the inks were enhanced, resulting in a notable reduction in syneresis during storage. The modulus of elasticity exceeded the modulus of viscosity for all ink formulations evaluated, thereby ensuring structural stability. Notably, the formulation comprising 4% xanthan gum and 4% carrageenan exhibited the highest values in both viscoelasticity and extrudability indices, indicating superior performance characteristics within the studied parameters. The shape of the printed objects remained comparable to the designed model over time. Considering the constraints associated with the use of carrageenan, it is possible to attain a comparable effect by utilising reduced concentrations of hydrocolloids. For instance, formulations incorporating 3% xanthan gum in tandem with either 3% carrageenan or 2% carrageenan can achieve similar functionalities. The 3D printing of fruit purées, including blueberries and bananas, represents a significant innovation in personalising food products in terms of consistency. This is particularly relevant for individuals with dysphagia, children, and the elderly. Full article

The dimensional accuracy of the intaglio surface of complete dentures fabricated using liquid crystal display (LCD) three-dimensional (3D) printing might be influenced by the build angle and post-processing storage conditions. This study evaluated the effect of build angle and natural light exposure duration on the intaglio surface trueness of maxillary complete denture bases. Standardized denture base designs (2 mm uniform thickness) were fabricated using an LCD 3D printer (Lilivis Print; Huvitz, Seoul, Republic of Korea) at build angles of 0°, 45°, and 90° (n = 7 per group). All specimens were printed using the same photopolymer resin (Tera Harz Denture; Graphy, Seoul, Republic of Korea) and identical printing parameters, followed by ultrasonic cleaning and ultraviolet post-curing. Specimens were stored under controlled light-emitting diode lighting and exposed to natural light (400–800 lux) for 0, 14, or 30 days. The intaglio surfaces were scanned and superimposed on the original design data, following the International Organization for Standardization 12836. Quantitative assessment included root mean square deviation, mean deviation, and tolerance percentage. Statistical analyses were performed using one-way analysis of variance and paired t-tests (α = 0.05). Build angle and light exposure duration significantly affected surface trueness (p < 0.05). The 90° build angle group exhibited the highest accuracy and dimensional stability, while the 0° group showed the greatest deviations (p < 0.05). These findings underscore the importance of optimizing build orientation and storage conditions in denture 3D printing. Full article

Background/Objectives: Gallic acid, a natural phenolic compound, was used as a crosslinking agent to achieve protein–polyphenol conjugation under alkaline conditions, presenting an innovative approach to stabilize gelatin. Methods: The formulated inks were evaluated for their rheological properties and 3D printing performance. Once the scaffolds were printed, physicochemical properties were assessed by color changes and FTIR. Additionally, three different post-processing methods were studied to avoid toxicity: incubation in PBS, incubation in NaOH followed by PBS neutralization, and incubation in HCl followed by PBS neutralization. Results: The inks exhibited shear-thinning behavior with self-supporting capacity after extrusion, indicating their suitability for use as inks in 3D printing. After printing, changes in color and in the amide I band/amide II band ratio were observed due to alkaline oxidation, confirming the gelatin crosslinking. Among the tested treatments, incubation in PBS or NaOH followed by neutralizing with PBS proved to be the most suitable for obtaining cytocompatible scaffolds. The mechanical properties demonstrated the suitability of the proposed crosslinking systems for creating scaffolds. Conclusions: This strategy confirms that gallic acid-mediated crosslinking under alkaline conditions enables the fabrication of cytocompatible and mechanically stable gelatin-based scaffolds, making them suitable for tissue engineering. Full article

Three-dimensional (3D) printing has emerged as a transformative technology in dental splint fabrication, offering significant advancements in customization, production speed, material efficiency, and patient comfort. This comprehensive review synthesizes the current literature on the clinical use, benefits, limitations, and future directions of 3D-printed dental splints across various disciplines, including prosthodontics, orthodontics, oral surgery, and restorative dentistry. Key 3D printing technologies such as stereolithography (SLA), digital light processing (DLP), and material jetting are discussed, along with the properties of contemporary photopolymer resins used in splint fabrication. Evidence indicates that while 3D-printed splints generally meet ISO standards for flexural strength and wear resistance, their mechanical properties are often 15–30% lower than those of heat-cured PMMA in head-to-head tests (flexural strength range 50–100 MPa vs. PMMA 100–130 MPa), and study-to-study variability is high. Some reports even show significantly reduced hardness and fatigue resistance in certain resins, underscoring material-specific heterogeneity. Clinical applications reviewed include occlusal stabilization for bruxism and temporomandibular disorders, surgical wafers for orthognathic procedures, orthodontic retainers, and endodontic guides. While current limitations include material aging, post-processing complexity, and variability in long-term outcomes, ongoing innovations—such as flexible resins, multi-material printing, and AI-driven design—hold promise for broader adoption. The review concludes with evidence-based clinical recommendations and identifies critical research gaps, particularly regarding long-term durability, pediatric applications, and quality control standards. This review supports the growing role of 3D printing as an efficient and versatile tool for delivering high-quality splint therapy in modern dental practice. Full article

Background/Objectives: Digital prosthodontics increasingly utilize both additive (3D printing) and subtractive Computer-Aided Design/Computer-Aided Manufacturing (CAD/CAM), yet comprehensive comparisons remain limited. This scoping review evaluates their relative performance across prosthodontic applications. Methods: Systematic searches (PubMed, Scopus, Web of Science, Embase, 2015–2025) identified 28 studies (27 in vitro, 1 retrospective). Data were extracted on accuracy, efficiency, materials, and outcomes. Results: CAD/CAM milling demonstrated superior accuracy for fixed prostheses, with marginal gaps for milled zirconia (123.89 ± 56.89 µm), comparable to optimized 3D-printed interim crowns (123.87 ± 67.42 µm, p = 0.760). For removable prostheses, milled denture bases achieved a trueness of 65 ± 6 µm, while SLA-printed dentures post-processed at 40 °C for 30 min showed the lowest root mean square error (RMSE) (30 min/40 °C group). Three-dimensional printing excelled in material efficiency (<5% waste vs. milling > 30–40%) and complex geometries, such as hollow-pontic fixed dental prostheses (FDPs) (2.0 mm wall thickness reduced gaps by 33%). Build orientation (45° for crowns, 30–45° for veneers) and post-processing protocols significantly influenced accuracy. Milled resins exhibited superior color stability (ΔE00: 1.2 ± 0.3 vs. 3D-printed: 4.5 ± 1.1, p < 0.05), while 3D-printed Co-Cr frameworks (SLM) showed marginal fits of 8.4 ± 3.2 µm, surpassing milling (130.3 ± 13.8 µm). Digital workflows reduced chairside time by 29% (154.31 ± 13.19 min vs. 218.00 ± 20.75 min). All methods met clinical thresholds (<120 µm gaps). Conclusions: Milling remains preferred for high-precision fixed prostheses, while 3D printing offers advantages in material efficiency, complex designs, and removable applications. Critical gaps include long-term clinical data and standardized protocols. Future research should prioritize hybrid workflows, advanced materials, and AI-driven optimization to bridge technical and clinical gaps. Full article

Background/Objectives: This study investigates the chemical structure and molecular interactions in 3D-printed dental resins reinforced with varying concentrations of Yttria-Stabilized Zirconia (YSZ) nanoparticles, using Fourier-Transform Infrared Spectroscopy (FTIR) to assess the compatibility and bonding behavior at the molecular level. Methods: Three groups of 3D-printed methacrylate-based resin discs were fabricated: a control (0% YSZ), and experimental groups reinforced with 1% and 3% YSZ nanoparticles. Samples were produced using Digital Light Processing (DLP) technology and post-processed under standardized conditions. FTIR spectra were collected via ATR mode over a wavenumber range of 4000–600 cm⁻¹. Spectral differences at key wavenumbers (1721.16, 1237.11, and 929.62 cm⁻¹) were statistically analyzed using one-way ANOVA and Tukey’s post hoc test. Results: FTIR spectra showed no significant shifts in the ester carbonyl band at 1721.16 cm⁻¹, suggesting the preservation of the core resin matrix. However, a statistically significant increase in absorbance at 1237.11 cm⁻¹ was observed in the 1% YSZ group (p = 0.034), indicating dipolar interaction. A distinct new peak at 929.62 cm⁻¹, corresponding to Zr–O vibrations, emerged in the 3% YSZ group (p = 0.002), confirming successful nanoparticle integration. Conclusions: YSZ nanoparticles enhance specific molecular interactions within methacrylate-based dental resins without compromising structural integrity. These findings support the potential application of YSZ-reinforced 3D-printed resins in durable, biocompatible permanent dental restorations. Full article

The increasing accumulation of plastic waste—especially from packaging and post-consumer sources—calls for the development of sustainable recycling strategies. Due to the challenges associated with sorting mixed waste, directly processing waste streams offers a practical approach. Polyethylene terephthalate (PET) and high-density polyethylene (HDPE) are common consumer plastics, but they are difficult to recycle together due to immiscibility and degradation. In mixed waste, recycled HDPE (r-HDPE) often contaminates the recycled PET (r-PET) stream. Additive manufacturing (AM) offers a promising solution to upcycle these mixed polymers into functional products with minimal waste. This study investigates the processing and characterization of r-PET/r-HDPE blends for AM, focusing on the role of compatibilizers in enhancing their properties. Blends were melt-compounded using a twin-screw extruder to improve dispersion, followed by direct pellet-based 3D printing. A compatibilizer (0–7 php) was incorporated to improve miscibility. Rheological testing showed that the 5 php compatibilizer optimized viscosity and elasticity, ensuring smoother extrusion. Thermal analysis revealed a 30 °C increase in crystallization temperature and a shift in decomposition temperature from 370 °C to 400 °C, indicating improved thermal stability. Mechanical testing showed a tensile strength of 35 MPa and 17% elongation at break at optimal loading. Scanning electron microscopy (SEM) confirmed reduced phase separation and improved morphology. This work demonstrates that properly compatibilized r-PET/r-HDPE blends enable sustainable 3D printing without requiring polymer separation. The results highlight a viable path for the conversion of plastic waste into high-value, customizable components, contributing to landfill reduction and advancing circular economy practices in polymer manufacturing. Full article

Background: Candida albicans adhesion to denture base materials is a primary contributor to denture stomatitis. To address this issue, numerous studies have explored the incorporation of various additives into denture base resins to enhance their antifungal properties. Titanium tetrafluoride (TiF₄) is an inorganic fluoride compound that has proven antimicrobial properties but has not yet been tested with denture materials. This study aimed to evaluate the effect of TiF₄ addition into different denture base materials on antifungal activity, surface roughness, hardness, and color properties. Methodology: A total of 200 disc-shaped specimens were prepared—100 heat-polymerized acrylic resins and 100 3D-printed NextDent resins. Four different concentrations of TiF₄ were incorporated: 1 wt%, 2 wt%, 3 wt%, and 4 wt% for both resins, while one group of each resin remained unmodified as a control. All specimens were subjected to thermal cycling for 5000 cycles, and four tests were conducted: Candida albicans adherence, surface roughness, hardness, and color change. A scanning electron microscope (SEM) was used to prove Candida albicans colonies’ adhesion on the specimens’ surfaces, and Fourier-transformed infrared (FTIR) analysis was performed to show the presence of TiF₄ in the resin material; data were analyzed using one-way ANOVA followed by a post hoc test (α = 0.05). Results: TiF₄ significantly reduced the Candida albicans adhesion to heat-polymerized specimens (p < 0.001). Compared to the control group, the incorporation of TiF₄ resulted in a substantial reduction in C. albicans colony counts, with reductions of approximately 97.6% in 1HP, 97.2% in 2HP, 97.4% in 3HP, and complete inhibition (100%) in 4HP. However, there was no significant difference between the 3D-printed ones (p = 0.913). Surface roughness, hardness, and color change of heat-polymerized groups were not significantly affected by TiF₄ (p > 0.05) except the color of the group treated with 4% (p < 0.05). For the 3D-printed groups, no significant differences were detected between the groups regarding candida count, hardness was significantly increased at 2% TiF₄ compared to the control (p = 0.002), and roughness was least with 4% TiF₄, while the color varied significantly between the groups (p < 0.001). Conclusions: TiF₄ addition decreased Candida albicans adhesion to heat-polymerized denture base materials but showed no antifungal effect on the 3D-printed resin. While roughness remained low in 3D-printed groups at higher concentrations. Hardness was not significantly altered in the heat-polymerized resin, whereas it increased significantly in the modified 3D-printed resin. Color stability was compromised at higher TiF₄ concentrations, particularly in the 3D-printed groups. The type of denture base material and TiF₄ concentration both influenced antifungal activity and denture surface properties. Full article