Search Results (896)

The purpose of this paper is to use an informatics-based analysis to develop a rational design approach to the accelerated screening of nano-composite materials. Using existing nano-composite data, we develop a quantitative structure–activity relationship (QSAR) as a function of polymer matrix chemistry and nano-additive volume, with the property predicted being electrical conductivity. The development of a QSAR for the electrical conductivity of nano-composites presents challenges in representing the polymer matrix chemistry and backbone structure, the additive content, and the interactions between the components while capturing the non-linearity of electrical conductivity with changing nano-additive volume. An important aspect of this work is designing chemistries with small training data sizes, as the uncertainty in modeling is high, and potentially the representated physics may be minimal. In this work, we explore two important components of this aspect. First, an assessment via Uniform Manifold Approximation and Projection (UMAP) is used to assess the variability provided by new data points and how much information is contributed by data, which is significantly more important than the actual data size (i.e., how much new information is provided by each data point?). The second component involves assessing multiple training/testing splits to ensure that any results are not due to a specific case but rather that the results are statistically meaningful. This work will accelerate the rational design of polymer nano-composites by fully considering the large array of possible variables while providing a high-speed screening of polymer chemistries. Full article

The development of sustainable and functional nanocomposites has attracted considerable attention in recent years due to their broad spectrum of potential applications, including wood preservation. Also, a global goal is to reuse the large volumes of waste for environmental issues. In this context, the aim of the study was to obtain soda lignin particles, to graft ZnO nanoparticles onto their surface and to apply these hybrids, embedded into a biodegradable polymer matrix, as protection/preservation coating for oak wood. The organic–inorganic hybrids were characterized in terms of compositional, structural, thermal, and morphological properties that confirm the efficacy of soda lignin extraction and ZnO grafting by physical adsorption onto the decorating support and by weak interactions and coordination bonding between the components. The developed solution based on poly(3-hydroxybutyrate-co-3-hydroxyvalerate) and lignin-ZnO was applied to oak wood specimens by brushing, and the improvement in hydrophobicity (evaluated by water absorption that decreased by 48.8% more than wood, humidity tests where the treated sample had a humidity of 4.734% in comparison with 34.911% for control, and contact angle of 97.8° vs. 80.5° for untreated wood) and UV and fungal attack protection, while maintaining the color and aspect of specimens, was sustained. L.ZnO are well dispersed into the polymer matrix, ensuring a smooth and less porous wood surface. According to the results, the obtained wood coating using both a biodegradable polymeric matrix and a waste-based preservative can be applied for protection against weathering degradation factors, with limited water uptake and swelling of the wood, UV shielding, reduced wood discoloration and photo-degradation, effective protection against fungi, and esthetic quality. Full article

A novel polyester/graphene nanocomposite fiber was produced using the in situ polymerization protocol with carboxylated graphene and melt spinning technology. The resulting nanocomposite fibers were characterized by X-ray diffraction (XRD), Raman spectroscopy, differential scanning calorimeter (DSC), and scanning electron microscope (SEM). The fibers containing 0.2 wt% graphene fraction showed an excellent dispersity of graphene nanosheets in polymeric matrix. DSC test showed that the efficient polymer-chain grafting depresses the crystallization of PET chains. This graphene-contained PET fabric exhibited attractive antibacterial properties that can be employed in fruit preservation to ensure food safety. Full article

In this study, polysulfone-based nanocomposites with carbon black (CB) nanoparticles were fabricated to evaluate their urea-removal properties. The nanocomposites were obtained using two different methods: solution mixing and melt extrusion. These materials were evaluated using Fourier transform infrared spectroscopy (FTIR), which allowed for the identification of the corresponding functional groups within the polysulfone polymer matrix. X-ray diffraction (XRD) analysis was performed, confirming the amorphous structure of the polysulfone. The addition of modified carbon black shifted the most intense peak of the polysulfone. Thermogravimetric analysis (TGA) showed an increase in thermal stability with the addition of different concentrations of modified carbon black for solution-mixing method. Scanning electron microscopy (SEM) revealed that the melt-extrusion method presented a better dispersion of the nanoparticles, since large agglomerates were not observed. Additionally, a urea adsorption study was conducted, obtaining removal percentages of 76% and 72% for the extrusion and solution-mixing methods, respectively. It was demonstrated that the nanocomposite can be used for up to five cycles without losing urea-removal efficiency, whereas the efficiency of pure polysulfone decreases as the number of cycles increases. Finally, the hemolysis test was performed, and the nanocomposites showed less than 1% hemolysis, indicating that the material is non-hemolytic. Full article

This study presents a robust machine learning framework based on Gaussian process regression (GPR) to predict the tensile strength of polymer nanocomposites reinforced with various nanofillers and processed under diverse techniques. A comprehensive dataset comprising 25 polymer matrices, 22 surface functionalization methods, and 24 processing routes was constructed from the literature. GPR, coupled with Monte Carlo sampling across 2000 randomized iterations, was employed to capture nonlinear dependencies and uncertainty propagation within the dataset. The model achieved a mean coefficient of determination (R²) of 0.96, RMSE of 12.14 MPa, MAE of 7.56 MPa, and MAPE of 31.73% over 2000 Monte Carlo iterations, outperforming conventional models such as support vector machine (SVM), regression tree (RT), and artificial neural network (ANN). Sensitivity analysis revealed the dominant influence of Carbon Nanotubes (CNT) weight fraction, matrix tensile strength, and surface modification methods on predictive accuracy. The findings demonstrate the efficacy of the proposed GPR framework for accurate, reliable prediction of composite mechanical properties under data-scarce conditions, supporting informed material design and optimization. Full article

The thermal stability of carbon fiber-reinforced plastic (CFRP) materials is constrained by the low thermal conductivity of its polymer matrix, resulting in inefficient heat dissipation, local overheating, and accelerated degradation during thermal loads. To overcome these limitations, composite materials can be modified with buckypapers—thin, densely interconnected layers of carbon nanotubes (CNTs). In this study, sixteen 8552/IM7 prepreg plies were processed with up to nine buckypapers and strategically placed at various positions. The resulting nanocomposites were evaluated for manufacturability, material properties, and thermal resistance. The findings reveal that prepreg plies provide only limited matrix material for buckypaper infiltration. Nonetheless, up to five buckypapers, corresponding to 8 wt.% CNTs, can be incorporated into the material without inducing matrix depletion defects. This integration significantly enhances the material’s thermal properties while maintaining its mechanical integrity. The nanotubes embedded in the matrix achieve an effective thermal conductivity of up to 7 W/(m·K) based on theoretical modeling. As a result, under one-sided thermal irradiation at 50 kW/m², thermo-induced damage and strength loss can be delayed by up to 20%. Therefore, thermal resistance is primarily determined by the nanotube concentration, whereas the arrangement of the buckypapers affects the material quality. Since this innovative approach enables the targeted integration of high particle fractions, it offers substantial potential for improving the safety and reliability of CFRP under thermal stress. Full article

In this work magnetic nanoparticles (Fe₃O₄, or ZnFe₂O₄, or SrFe₁₂O₁₉) and BaTiO₃ microparticles were embedded in an epoxy resin for the synthesis of three series of hybrid magnetic polymer nanocomposites. Barium titanate content was kept constant, while magnetic phase content was varied. Fabricated specimens were structurally and morphologically characterized by employing scanning electron microscopy images and X-ray diffraction patterns. Results implied successful synthesis of the hybrid nanocomposites. The magnetic behavior of the pure magnetic nanoparticles and the fabricated nanocomposites was investigated via a Vibrating Sample Magnetometer. The magnetic performance of each type of magnetic phase (i.e., soft and hard) was induced in the nanocomposites, and magnetic performance is strengthened with the increase in magnetic phase content. Initial magnetization curves were used for the determination of mass magnetic susceptibility of all nanocomposites. Magnetic saturation and magnetic remanence have been found to follow a linear relationship with magnetic phase content, giving the opportunity to predict the system’s response in advance. Full article

Bio-nanocomposites based on poly (vinyl alcohol) (PVA) and cellulosic nanostructures are favorable for active food packaging applications. The current study systematically investigates the mechanical properties, gas permeation, and swelling parameters of PVA composites with cellulose nanocrystals (CNC) or nano lignocellulose (NLC) fibers. Alterations in these macroscopic properties, which are critical for food packaging applications, are correlated with structural information at the molecular level. Strong interactions between the fillers and polymer host matrix were observed, while the PVA crystallinity exhibited a maximum at ~1% loading. Finally, the orientation of the PVA nanocrystals in the uniaxially stretched samples was found to depend non-monotonically on the CNC loading and draw ratio. Concerning the macroscopic properties of the composites, the swelling properties were reduced for the D1 food simulant, while for water, a considerable decrease was observed only when high NLC loadings were involved. Furthermore, although the water vapor transmission rates are roughly similar for all samples, the CO₂, N₂, and O₂ gas permeabilities are low, exhibiting further decrease in the 1% and 1–5% loading for CNC and NLC composites, respectively. The mechanical properties were considerably altered as a consequence of the good dispersion of the filler, increased crystallinity of the polymer matrix, and morphology of the filler. Thus, up to ~50%/~170% enhancement of the Young’s modulus and up to ~20%/~50% enhancement of the tensile strength are observed for the CNC/NLC composites. Interestingly, the elongation at break is also increased by ~20% for CNC composites, while it is reduced by ~40% for the NLC composites, signifying the favorable/unfavorable interactions of cellulose/lignin with the matrix. Full article

In the last decade, magnetic nanoparticles (MNPs) have attracted much attention for the implementation of non-invasive approaches suitable for the diagnosis and treatment of vascular diseases. In this work, the optimization of novel vascular grafts loaded with Nickel-based nanoparticles via electrospinning is proposed. Two different polycarbonate urethanes—i.e., Corethane A80 (COT) and Chronoflex AL80 (CHF)—were used to fabricate 3D electrospun nanocomposite grafts. SEM analysis showed a homogeneous distribution of fibers, with slight differences in terms of average diameters as a function of the polymer used—(1.14 ± 0.18) µm for COT, and (1.33 ± 0.23) µm for CHF—that tend to disappear in the presence of MNPs—(1.26 ± 0.19) µm and (1.26 ± 0.213) µm for COT/NPs and CHF/NPs, respectively. TGA analyses confirmed the higher ability of CHF to entrap MNPs in the fibers—18.25% with respect to 14.63% for COT—while DSC analyses suggested an effect of MNPs on short-range rearrangements of hard/soft micro-domains of CHF. Accordingly, mechanical tests confirmed a decay of mechanical strength in the presence of MNPs with some differences depending on the matrix—from (6.16 ± 0.33) MPa to (4.55 ± 0.2) MPa (COT), and from (3.67 ± 0.18) MPa to (2.97 ± 0.22) MPa (CNF). The in vitro response revealed that the presence of MNPs did not negatively affect cell viability after 7 days in in vitro culture, suggesting a promising use of these materials as smart vascular grafts able to support the actuation function of vessel wall muscles. Full article

In this study, we present bi-layered hydrogel systems that incorporate different sizes and shapes of gold nanoparticles (nanospheres and nanorods) for potential use in areas such as photoactuators, soft robotics, artificial muscles, drug delivery and tissue engineering. The synthesized nano Au-PNiPAAm/PVA bi-layered hydrogel nanocomposites provide the unique ability to exhibit controlled motion upon light exposure, indicating that the above systems possess the capability of photo–thermal energy conversion. The chosen synthesis approach is a combination of chemical production of gold nanoparticles (AuNPs) followed by gamma radiation formation of crosslinked polymer networks around them, as the final step, which also allows for sterilization in a single technological step. According to the TEM analysis, the gold nanospheres (AuNSs) with mean diameters of around 17 and 30 nm, as well as nanorods (AuNRs) with an aspect ratio of around 4.5, were synthesized and used as nanofillers in the formation of nanocomposites. Their stability within the polymer matrix was confirmed by UV–Vis spectral studies, by the presence of local surface plasmon resonance (LSPR) bands, typical for nanoparticles of various shapes and sizes. Morphological studies (FE-SEM) of hydrogels revealed the formation of a porous structure with PNiPAAm hydrogel as an active layer and PVA hydrogel as a passive layer, as well as a stable interfacial layer with a thickness of around 80 μm. The synthesized bi-layered photoactuators showed a photo–thermal response upon exposure to irradiation of green lasers and lamps that simulate sunlight, resulting in bending motion. This bending response reveals the huge potential of the obtained materials as soft actuators, which are more flexible than rigid systems, making them effective for specific applications where controlled movement and flexibility are essential. Full article

Bio-based polydithioacetal nanocomposites were synthesized to address the critical need for materials that simultaneously achieve enhanced thermomechanical properties and excellent reprocessing capabilities. Using vanillin and cellulose nanocrystals (CNCs) as starting materials, linear polydithioacetals (PDTAs) were prepared via acid-catalyzed polycondensation of vanillin with various dithiols including 1,6-hexanedithiol, 1,10-decanedithiol, 3,6-dioxa-1,8-octanedithiol and 2,2′-thiodiethanethiol. These PDTAs were then crosslinked with a diepoxide (i.e., diglycidyl ether of bisphenol A, DGEBA) via the reaction of phenolic hydroxyl groups of PDTAs with epoxide groups of DGEBA. To create the nanocomposites, cellulose nanocrystals (CNCs) were surface-functionalized with thiol groups and then incorporated as the reinforcing nanofillers of the networks. The results of morphological observation showed that the fine dispersion of CNCs in the polymer matrix was attained. Owing to the incorporation of CNCs, the nanocomposites displayed improved thermomechanical properties. Compared to the network without CNCs, the nanocomposite containing 20 wt% CNCs exhibited an increase of more than tenfold in modulus and threefold in tensile strength. In addition, the nanocomposites exhibited excellent reprocessing properties, attributable to the dynamic exchange of dithioacetal bonds. This work presents a promising strategy for developing bio-based nanocomposites that have not only improved thermomechanical properties but also excellent reprocessing (or recycling) properties. Full article

The present study explores the energy storage and harvesting properties of nanocomposite systems reinforced with carbon black and magnetite nanoparticles (Fe₃O₄). The systems’ energy storage performance was evaluated under both AC and DC conditions to analyze the impact of temperature, DC charging voltage levels, and varying filler contents on the stored and recovered energy. The experimental findings demonstrated that these systems are capable of efficiently storing and releasing energy on demand via a rapid charge–discharge mechanism. Dynamic mechanical and dielectric analyses revealed significant enhancements in the storage modulus and the energy efficiency of these materials due to the synergistic effects of the nanoparticles and the interactions between them and the polymer matrix. The incorporation of the carbon black and magnetite nanoparticles improves the energy-storage capabilities, supported by augmented interfacial polarization phenomena, which facilitate charge migration and accumulation. These systems exhibit rapid charge and discharge behavior, making them suitable for applications requiring high power density and fast energy storage and recovery cycling. These findings underscore the aptitude of these nanocomposites for high-performance energy-storage solutions, emphasizing their adaptability to applications requiring both high energy density and efficient recovery in tandem with adequate thermomechanical performance. Full article

The aim of this study is to explore the feasibility of using flotation wastewater from copper–porphyry ore processing to synthesize a gel that serves as a precursor for a polymer nanocomposite used in supercapacitor electrode fabrication. These wastewaters—characterized by high acidity and elevated concentrations of metal cations (Cu, Ni, Zn, Fe), sulfates, and organic reagents such as xanthates, oil (20 g/t ore), flotation frother (methyl isobutyl carbinol), and pyrite depressant (CaO, 500–1000 g/t), along with residues from molybdenum flotation (sulfuric acid, sodium hydrosulfide, and kerosene)—are byproducts of copper–porphyry gold-bearing ore beneficiation. The reduction of Ni powder in the wastewater induces the degradation and formation of a gel that captures both residual metal ions and organic compounds—particularly xanthates—which play a crucial role in the subsequent steps. The resulting gel is incorporated during the oxidative polymerization of aniline, forming a nanocomposite with a polyaniline matrix and embedded xanthate-based compounds. An asymmetric supercapacitor was assembled using the synthesized material as the cathodic electrode. Electrochemical tests revealed remarkable capacitance and cycling stability, demonstrating the potential of this novel approach both for the valorization of industrial waste streams and for enhancing the performance of energy storage devices. Full article

Rubber is widely used in daily lives, such as in automobile tires, conveyor belts, sealing rings, and gaskets. The performance of rubber determines its service life. Therefore, it is of crucial importance to improve the performance of rubber. Theoretical studies have found that the inherent properties of nanofillers themselves, the interfacial bonding force between fillers and the matrix, and the uniform dispersibility of nanofillers in the polymer matrix are the most significant factors for enhancing the performance of rubber nanocomposites. This study systematically investigated the synergistic enhancement effect of silicon carbide (SiC) and multi-walled carbon nanotubes (MWCNTs) on the mechanical and thermal properties of ethylene–butene–terpolymer (EBT) composites. By optimizing the addition amount of fillers and improving the interfacial bonding between fillers and the matrix, the influence of filler content on the properties of composites was studied. The results demonstrate that the addition of SiC and MWCNTs significantly improved the storage modulus, tensile strength, hardness, and thermal stability of the composites. In terms of mechanical properties, the tensile strength of the composites increased from 6.68 MPa of pure EBT to 8.46 MPa, and the 100% modulus increased from 2.14 MPa to 3.81 MPa. Moreover, hardness was significantly enhanced under the reinforcement of SiC/CNT fillers. In terms of thermal stability, the composites exhibited excellent resistance to deformation at high temperatures. Through the analysis of the mechanical and thermal properties of the composites, the synergistic enhancement mechanism between SiC and MWCNTs was revealed. The research results provide a theoretical basis for the design and engineering applications of high-performance ethylene–butylene rubber composites. Full article

The rapid advancement of sustainable materials has driven the need for high-performance polymer nanocomposites with superior mechanical, thermal, and structural properties. In this study, a novel RPET/PA-11/Joncryl^® nanocomposite reinforced with halloysite nanotubes (HNTs) is developed for the first time, marking a significant breakthrough in polymer engineering. Six different proportions of HNT (0, 1, 2, 3, 4, and 5 phr) are introduced to the blend of rPET/PA-11/Joncryl^® through a twin-screw extruder and injection moulding machine. The incorporation of HNTs into the RPET/PA-11 matrix, coupled with Joncryl^® as a compatibilizer, results in a synergistic enhancement of material properties through improved interfacial adhesion, load transfer efficiency, and nanoscale reinforcement. Comprehensive characterization reveals that the optimal formulation with 2 phr HNT (NCS-H2) achieves remarkable improvements in tensile strength (56.14 MPa), flexural strength (68.34 MPa), and Young’s modulus (895 MPa), far exceeding conventional polymer blends. Impact resistance reaches 243.46 J/m, demonstrating exceptional energy absorption and fracture toughness. Thermal analysis confirms enhanced stability, with an onset degradation temperature of 370 °C, attributing the improvement to effective matrix–filler interactions and restricted chain mobility. Morphological analysis through FESEM validates uniform HNT dispersion at optimal loading, eliminating agglomeration-induced stress concentrators and reinforcing the polymer network. The pioneering integration of HNT into RPET/PA-11/Joncryl^® nanocomposites not only bridges a critical gap in sustainable polymers but also establishes a new benchmark for polymer nanocomposites. This work presents an eco-friendly solution for engineering applications, offering mechanical robustness, thermal stability, and recyclability. The results form the basis for next-generation high-performance materials for industrial use in automotive, aerospace, and high-strength structural applications. Full article