Search Results (128)

A modular strategy for the molecular design of silicone-based antifoaming agents was developed by precisely controlling the architecture of poly (methylhydrosiloxane) (PMHS). Sixteen PMHS variants were synthesized by systematically varying the siloxane chain length (L1–L4), backbone composition (D₃T₁ vs. D₃₀T₁), and terminal group chemistry (H- vs. M-type). These structural modifications resulted in a broad range of Si-H functionalities, which were quantitatively analyzed and correlated with defoaming performance. The PMHS matrices were integrated with high-viscosity PDMS, a nonionic surfactant, and covalently grafted fumed silica—which was chemically matched to each PMHS backbone—to construct formulation-specific defoaming systems with enhanced interfacial compatibility and colloidal stability. Comprehensive physicochemical characterization via FT-IR, ¹H NMR, GPC, TGA, and surface tension analysis revealed a nonmonotonic relationship between Si-H content and defoaming efficiency. Formulations containing 0.1–0.3 wt% Si-H achieved peak performance, with suppression efficiencies up to 96.6% and surface tensions as low as 18.9 mN/m. Deviations from this optimal range impaired performance due to interfacial over-reactivity or reduced mobility. Furthermore, thermal stability and molecular weight distribution were found to be governed by repeat unit architecture and terminal group selection. Compared with conventional EO/PO-modified commercial defoamers, the PMHS-based systems exhibited markedly improved suppression durability and formulation stability in high-viscosity environments. These results establish a predictive structure–property framework for tailoring antifoaming agents and highlight PMHS-based formulations as advanced foam suppressors with improved functionality. This study provides actionable design criteria for high-performance silicone materials with strong potential for application in thermally and mechanically demanding environments such as coating, bioprocessing, and polymer manufacturing. Full article

This review examines the chemical functionalization of Camelina, hemp, and rapeseed oils for the development of sustainable bio-based resins. Key strategies, including epoxidation, acrylation, and click chemistry, are discussed in the context of tailoring molecular structure to enhance reactivity, compatibility, and material performance. Particular emphasis is placed on overcoming the inherent limitations of vegetable oil structures to enable their integration into high-performance polymer systems. The agricultural sustainability and environmental advantages of these feedstocks are also highlighted alongside the technical challenges associated with their chemical modification. Functionalized oils derived from Camelina, hemp, and rapeseed have been successfully applied in various resin systems, including protective coatings, pressure-sensitive adhesives, UV-curable oligomers, and polyurethane foams. These advances demonstrate their growing potential as renewable alternatives to petroleum-based polymers and underline the critical role of structure–property relationships in designing next-generation sustainable materials. Ultimately, the objective of this review is to distill the most effective functionalization pathways and design principles, thereby illustrating how Camelina, hemp, and rapeseed oils could serve as viable substitutes for petrochemical resins in future industrial applications. Full article

Traditionally, the microcellular foaming process has aimed to generate uniform cell structures by applying heat uniformly to all surfaces of a polymer. Homogeneous cell distribution is known to enhance the mechanical properties and durability of the final product. However, the ability to engineer a gradient in cell density offers potential advantages for specific functional applications, such as improved sound absorption and thermal insulation. In this study, a controlled thermal gradient was introduced by heating only one side of a fully CO₂-saturated poly(methyl methacrylate) (PMMA) specimen. This approach allowed for the formation of a cell density gradient across the sample thickness. The entire process was conducted using a solid-state batch foaming technique, commonly referred to as the microcellular foaming process. A one-sided heating strategy successfully induced a spatial variation in cell morphology. Furthermore, a coalescence function was developed to account for cell merging behavior, enabling the construction of a predictive model for local cell density. The proposed model accurately captured the evolution of cell density gradients under asymmetric thermal conditions and was validated through experimental observations, demonstrating its potential for precise control over foam structure in saturated PMMA systems. Full article

In this work, we report a facile and tunable electrodeposition approach for engineering polyacrylic acid (PAA)-modified Co₃O₄ electrodes on nickel foam for high-performance asymmetric pouch-type supercapacitors. By systematically varying the PAA concentration (0.5 wt %, 1 wt %, and 1.5 wt %), we demonstrate that the CO-1 sample (1 wt % PAA) exhibited the most optimized structure and electrochemical behavior. The CO-1 electrode delivered a remarkable areal capacitance of 3467 mF/cm² at 30 mA/cm², attributed to its interconnected nanosheet morphology, enhanced ion diffusion, and reversible Co²⁺/Co³⁺/Co⁴⁺ redox transitions. Electrochemical impedance spectroscopy confirmed low internal resistance (0.4267 Ω), while kinetic analysis revealed a dominant diffusion-controlled charge storage contribution of 91.7%. To evaluate practical applicability, an asymmetric pouch-type supercapacitor device was assembled using CO-1 as the positive electrode and activated carbon as the negative electrode. The device operated efficiently within a 1.6 V window, achieving an impressive areal capacitance of 157 mF/cm², an energy density of 0.056 mWh/cm², a power density of 1.9 mW/cm², and excellent cycling stability. This study underscores the critical role of polymer-assisted growth in tailoring electrode architecture and provides a promising route for integrating cost-effective and scalable supercapacitor devices into next-generation energy storage technologies. Full article

To enhance the performance of polyurethane foams, fillers are often incorporated into the matrix. However, the interaction between the filler and the polyurethane matrix is crucial for achieving the desired property improvements. Therefore, surface modification of the fillers plays a vital role in optimizing this interaction. The current study aims to activate the surface of expanded vermiculite and perlite with dextrin to incorporate additional functional groups on the surface of the fillers via the ball-milling process, thereby improving the reaction with a polymer matrix. Applied surface activation with dextrin resulted in the formation of dextrin-Si-O-Si-dextrin linkages in the fillers, allowing for a maximum improvement of 11% and 9% in water absorption, as well as slightly positive changes in the water contact angle of polyurethane foam with dextrin-activated perlite and vermiculite, respectively, compared to non-activated fillers. It also resulted in noticeable differences in the foaming times and viscosity of the premixes, affecting the structure of rigid polyurethane foam composites. Compared to non-activated perlite and vermiculite filler polyurethane foam composites, the dynamic viscosity of polyurethane foam composites with dextrin-activated perlite and vermiculite reduced maximally 16 and 21 times, respectively. At the same time, the closed cell content increased, resulting in lower thermal conductivity values up to a 7.5 wt.% filler concentration. In addition, a rise in mechanical performance was also achieved. Compressive strength increased by a maximum of 61% and 71%, while tensile strength increased by a maximum of 36% and 20% for polyurethane foam composites with dextrin-activated perlite and vermiculite, respectively. Full article

To address the challenges of low displacement efficiency and gas channeling in the Lukqin thick oil reservoir, characterized by high viscosity (286 mPa·s) and strong heterogeneity (permeability contrast 5–10), this study systematically investigated water flooding and foam flooding mechanisms using a large-scale 2D sandpack model (5 m × 1 m × 0.04 m). Experimental results indicate that water flooding achieves only 30% oil recovery due to a mobility ratio imbalance (M = 128) and preferential channeling. In contrast, foam flooding enhances recovery by 15–20% (final recovery: 45%) through synergistic mechanisms of dynamic high-permeability channel plugging and mobility ratio optimization. By innovatively integrating electrical resistivity tomography with HSV color mapping, this work achieves the first visualization of foam migration pathways in meter-scale heterogeneous reservoirs at a spatial resolution of ≤0.5 cm, reducing monitoring costs by approximately 30% compared to conventional CT techniques. Key controlling factors for gas channeling (injection rate, foam quality, permeability contrast) are identified, and a nonlinear predictive model for plugging strength ((S = 0.70C^0.6 k_r^−0.28) (R² = 0.91)) is established. A composite optimization strategy—combining high-concentration slugs (0.7% AOS), salt-resistant polymer-enhanced foaming, and multi-round profile control—achieves a 67% reduction in gas channeling. This study elucidates the dynamic plugging mechanisms of foam flooding in heterogeneous thick oil reservoirs through large-scale physical simulations and data fusion, offering direct technical guidance for optimizing foam flooding operations in the Lukqin Oilfield and analogous reservoirs. Full article

The unique properties of insect silk have attracted attention for years to develop scaffolds for tissue engineering. Combining natural silks with synthetic polymers may benefit biocompatibility, mechanical strength, and elasticity. Silk-modified biomaterials are a promising choice for tissue engineering due to their versatility, biocompatibility, and many processing methods. This study investigated the physicochemical and biological properties of biocomposites formed by combining caddisfly silk (Hydropsyche angustipennis) and polycaprolactone (PCL). The PCL foams modified with caddisfly silk demonstrated full cytocompatibility and enhanced fibroblast adhesion and proliferation compared to unmodified PCL. These silk-modified PCL foams also induced NF-κB signaling, which is crucial for initiating tissue regeneration. Notably, the antimicrobial properties of the silk-modified PCL foams remained consistent with those of unmodified PCL, suggesting that the addition of silk did not alter this aspect of performance. The findings suggest that caddisfly silk-modified PCL foams present a promising solution for future medical and dental applications, emphasizing the potential of alternative silk sources in tissue engineering. Full article

This study systematically investigates the optimization design and mechanical performance of carbon fiber-reinforced polymer (CFRP) load-carrying structures for subway driver cabins to meet the lightweight demands of rail transit. Through experimental testing and micromechanical modeling, the mechanical properties of CFRP and foam core materials were characterized, with predicted elastic constants exhibiting an error of ≤5% compared with experimental data. A shape optimization framework integrating mesh morphing and genetic algorithms achieved a 22% mass reduction while preserving structural performance and maintaining load-carrying requirements. Additionally, a stepwise optimization strategy combining free-size, sizing, and stacking sequence optimization was developed to enhance layup efficiency. The final design reduced the total mass by 29.1% compared with the original model, with all failure factors remaining below critical thresholds across three loading cases. The increased failure factor confirmed that the optimized structure effectively exploited the material’s potential while eliminating redundancy. These findings provide valuable theoretical and technical insights into lightweight CFRP applications in rail transit, demonstrating significant improvements in structural efficiency, safety, and manufacturability. Full article

Fractured vuggy reservoirs exhibit intricate fracture networks, where large fractures impose significant shielding effects on smaller ones, posing formidable challenges for efficient exploitation. A systematic evaluation of foaming volume, drainage half-life, decay behavior, and viscosity under varying temperatures and salinities was conducted for conventional foam, polymer-enhanced foam, and gel foam. The results yield the following conclusions: Compared to conventional foam, polymer-enhanced foam exhibits markedly improved stability. In contrast, gel foam, cross-linked with chemical agents, maintains stability for over one week at elevated temperatures, albeit at the expense of reduced foaming capacity. The three-dimensional network structure formed post-gelation enables gel foam to retain a thicker liquid film, exhibiting exceptional foam stability. As salinity increases, the base liquid viscosity of conventional foam remains largely unaffected, whereas polymer foam shows marked viscosity reduction. Gel foam displays a non-monotonic viscosity response—initially increasing due to ionic cross-linking and subsequently declining from excessive charge screening. All three systems exhibit significant viscosity decreases under high-temperature conditions. Visualized plate fracture model experiments revealed distinct flow patterns and mobility control performance; narrow fractures exacerbate bubble coalescence under shear stress, leading to enlarged bubble sizes and diminished plugging efficiency. Among the three systems, gel foam exhibited superior mobility control characteristics, with uniform bubble size distribution and enhanced stability. Integrating the findings from the foam mobility control experiments in parallel fracture systems with the diversion outcomes of mobility control and flooding, distinct performance trends emerge. It can be seen that the stronger the foam stability, the stronger the mobility control ability, and the easier it is to start the shielding effect. Combined with the stability of different foam systems, understanding the mobility control ability of a foam system is the key to increasing the sweep coefficient of a complex fracture network and improve oil-washing efficiency. Full article

This study explores sustainable foamed polyester materials derived from natural or bio-based building blocks, including succinic, glutaric, and adipic acids, combined with trimethylolpropane and pentaerythritol. By precisely tuning the ratio of functional groups, the resulting polymers contain minimal free functionalities, leading to lower hygroscopicity and enhanced stability. The reaction is monitored by tracking the mass loss associated with water formation, the primary condensation by-product, which reveals a first-order kinetic behaviour. Infrared spectroscopy indicates that foaming occurs in a narrow time window, while esterification begins earlier and continues afterwards. Thermogravimetric analysis confirms thermal stability up to ~400 °C, with complete decomposition at 500 °C and no residue. Scanning electron microscopy images of test specimens with varying densities reveal dense, microporosity-free cell walls in both materials, indicating a homogeneous polymer matrix that contributes to the overall stabilisation of the foam structure. In flammability tests, the foams resist ignition during two 10 s methane flame exposures and, under prolonged flame, burn 40 times more slowly than conventional foams. These results demonstrate a modular system for creating bio-based foams with tunable properties—from soft and elastic to rigid—suitable for diverse applications. The materials offer a sustainable alternative to petrochemical foams while retaining excellent mechanical and thermal properties. Full article

This study explored the innovative foaming behavior of a novel biodegradable polymer blend consisting of polylactic acid/poly(butylene succinate)/poly(butylene adipate-co-terephthalate) (PLA/PBS/PBAT) enhanced with nanohydroxyapatite (nHA), using supercritical carbon dioxide (SCCO₂) as an environmentally friendly physical foaming agent. The aim was to investigate the effects of various foaming strategies on the resulting cell structure, aiming for potential applications in tissue engineering. Eight foaming strategies were examined, starting with a basic saturation process at high temperature and pressure, followed by rapid decompression to ambient conditions, referred to as the (1T-1P) strategy. Intermediate temperature and pressure variations were introduced before the final decompression to evaluate the impact of operating parameters further. These strategies included intermediate-temperature cooling (2T-1P), intermediate-temperature cooling with rapid intermediate decompression (2T-2P), and intermediate-temperature cooling with gradual intermediate decompression (2T-2P, stepwise ΔP). SEM imaging revealed that the (2T-2P, stepwise ΔP) strategy produced a bimodal cell structure featuring small cells ranging from 105 to 164 μm and large cells between 476 and 889 μm. This study demonstrated that cell size was influenced by the regulation of intermediate pressure reduction and the change in intermediate temperature. The results were interpreted based on classical nucleation theory, the gas solubility principle, and the effect of polymer melt strength. Foaming results of average cell size, cell density, expansion ratio, porosity, and opening cell content are reported. The hydrophilicity of various foamed polymer blends was evaluated by measuring the water contact angle. Typical compressive stress–strain curves obtained using DMA showed a consistent trend reflecting the effect of foam stiffness. Full article

Open-cell PU foams have a wide range of industrial applications due to their excellent cushioning, impact protection, packaging, thermal insulation, and sound reduction benefits. The foams absorb impact energy while deforming under compressing and are ideal for applications with severe and repeated loading conditions. Enhancing and improving their compressive durability is a vital area of ongoing research. We investigated the effect of incorporating shear-stiffening polymers (SSPs) and shear-thickening fluids (STFs) on the compression properties of open-cell foams. Rheological properties of STFs and SSPs prepared for incorporation into the foams confirmed the shear-thickening and shear-stiffening characteristics. Quasi-static compression tests performed at different speeds (6, 60, 120, 180, and 240 mm/s), as well as load-unload compression tests (6 and 24 mm/s), showed that the SSP-filled foam exhibited the most pronounced improvement in the elastic, plateau, and densification regions compared to the neat foam. While the STF-filled foam also improved performance over the neat foam, its advantages over the SSP-filled foam were less pronounced. The performance of the SSP-filled foam improved with increasing compression speeds, while the performance of the STF-filled foam remained relatively stable between 60 and 240 mm/s of load-unload tests. Post-test compression evaluations showed that neat and STF-filled foams quickly regained their original shape, while SSP-filled foams required more time before recovery. This research shows that combining SSP and STF smart materials with open-cell foams substantially improves their compressive performance, especially at high compression rates and load-unloading scenarios, increasing their functional life. Full article

The interaction of microplastics (MPs) with organic micropollutants, such as antibiotics, facilitates their transport in aquatic environments, increasing mobility and toxicological risk. The diverse polymer types, sizes, and shapes in wastewater present a challenge in understanding the fate of persistent organic micropollutants. This study examines ceftazidime adsorption on five polymer types—polyethylene terephthalate (PET), polyethylene (PE), hard and soft polystyrene (PS), hard and soft polyurethane (PU), and tyre wear particles (TWPs, including three passenger tyres and one truck tyre) in various forms (fibres, beads, foam, and fragments) and sizes (10–1000 µm). MPs underwent weathering (alkaline hydrolysis, UVC-activated H₂O₂, and Xenon lamp irradiation) to simulate environmental conditions. Their physical and chemical changes were analysed through mass loss, carbonyl index, scanning electron microscopy, and atomic force microscopy. The adsorption values (mg g⁻¹) for pristine and weathered MPs, respectively, were as follows: PET (0.664 and 1.432), PE (0.210 and 0.234), hard PS (0.17 and 0.24), soft PS (0.53 and 0.48), hard PU (0.19), soft PU (0.17), and passenger TWPs—Bridgestone (0.212), Michelin (0.273), Goodyear (0.288), and Kumho truck TWPs (0.495). The highest and lowest adsorption were observed in weathered PET (1.432 mg g⁻¹) and pristine hard PS/soft PU (0.17 mg g⁻¹), respectively. Sorption kinetics and isothermal models showed that aged MPs exhibited higher sorption due to surface cracks, fragmentation, and increased adsorption sites. These findings enhance scientific knowledge of MP–antibiotic interactions in wastewater and can underpin studies to mitigate MP pollution and their adverse effects on the environment and humans. Full article

In recent years, the increasing frequency of building fires has highlighted the limitations of traditional polymeric materials due to their inadequate fireproof performance. Ceramifiable polymer composites have emerged as a promising alternative by incorporating ceramic-forming fillers that create rigid ceramic-like structures through high-temperature eutectic reactions, offering exceptional thermal insulation and fireproof properties. These composites maintain structural integrity under fire exposure through sufficient mechanical strength retention. The effects of several ceramifiable inorganic fillers (CIFs) on the properties of polydimethylsiloxane (PDMS) foams were systematically investigated in this study. The research demonstrated that fillers with better matrix compatibility significantly enhance the foaming quality, mechanical performance, and fireproof capabilities. Notably, the CaCO₃-filled PDMS foam composite (CPF-Ca) demonstrates exceptional foaming characteristics with 84% porosity and a remarkably low density of 0.36 g/cm³. The material achieves tensile and compressive strengths of 0.22 MPa and 0.84 MPa, representing 22% and 127% enhancements, respectively, compared to pure PDMS foam (PPF). Regarding the ceramic conversion capability, the sintered residue of CPF-Ca maintains a compressive strength of 4.39 MPa under high-temperature conditions. This composite material exhibited superior fireproof performance, successfully withstanding a butane torch for 300 s without penetration while maintaining a remarkably low backside temperature of merely 83.6 °C. Full article

Arabinoxylan, a key non-starch polysaccharide in wheat bran, significantly influences the quality and health benefits of wheat beer. This study aimed to investigate how wheat bran addition (0–20%) affects water-extracted arabinoxylan (WEAX) content and beer quality in 100% wheat malt beer. The study integrated physicochemical analyses (polysaccharide composition, WEAX molecular weight), process parameters (wort filtration time, foam stability), and sensory evaluation to establish structure–function relationships. Results showed that the WEAX content in beer increased from 1.36 mg/mL in pure malt beer (0% bran) to 2.25 mg/mL with 20% bran addition. Bran addition shortened wort filtration time by 20–45%. The molecular weight of WEAX was mainly 2936–7062 Da, enhancing foam expansion (36.18%) and stability (15.54%) due to elevated polymerization and arabinose-to-xylose (A/X) ratios. WEAX fractions (7062–10,134 Da and 859–2936 Da) correlated positively with beer turbidity and viscosity. Sensory analysis identified 15% bran as optimal for balanced quality. These findings demonstrate that bran addition enhances WEAX content, polymerization, and A/X ratios, improving foam performance, reducing filtration time, and optimizing beer quality without altering arabinogalactan, glucan, or mannose polymer content. Full article