Search Results (208)

Poly (ether ether ketone) (PEEK) has attracted increasing attention for dental applications because of its favorable mechanical properties, physicochemical stability, and biocompatibility. However, its inherently poor bonding characteristics remain a major limitation in clinical practice. This study investigated the effect of sequential alumina airborne-particle abrasion (sandblasting) followed by plasma treatment on the bonding performance of methyl methacrylate (MMA)-based luting systems to dental CAD-CAM PEEK. PEEK specimens were prepared as plates and divided into four surface-treatment groups: untreated, airborne-particle abraded, plasma-treated, and airborne-particle abraded followed by plasma treatment. Surface characteristics were evaluated using SEM–EDX analysis and surface roughness measurements, and surface wettability was assessed by contact angle measurements using primers from two MMA-based luting systems (Beautylink [BL] and Super-Bond [SB]). Shear bond strength (SBS) between treated PEEK and each luting system was determined after 24 h of water storage (initial) and after 20,000 thermocycles (aged). Airborne-particle abrasion significantly increased surface roughness, whereas plasma treatment enhanced surface wettability without altering roughness. The combined treatment resulted in the highest surface roughness and the lowest contact angles and demonstrated superior or comparable SBS compared with the single treatments. After aging, the combined treatment significantly improved bonding durability. These findings indicate that airborne-particle abrasion followed by plasma treatment enhances the bonding performance and durability of MMA-based luting systems to PEEK. Full article

MXene, as a suitable and alternative 2D nanofiller incorporated into a proton exchange membrane (PEM), has recently received considerable attention because of desired mechanical stability, promising conductivity, and active surface functional groups. However, agglomeration or sedimentation in PEMs, as well as the water retention capacity under low humidity of MXene, are limiting factors in the field of PEMs. In this paper, modified MXene and TiO₂ nanoparticles used as functional nanofillers were incorporated into sulfonated poly (ether ether ketone) (SPEEK) to prepare novel SPEEK-based composite PEMs. The effects of the nanofiller contents on self-humidifying and protonic conductivity of the composite PEMs were also investigated under different temperatures. When the contents of functionalized MXene and modified TiO₂ are 5 wt.%, proton conductivity, water uptake and methanol permeability of the composite PEMs can be up to 0.143 S/cm, 60% and 2.27 × 10⁻⁷ cm²/s, respectively, which represent increases of about 192%, about 38% and a decrease of 47%, respectively, compared with that of primary SPEEK PEM. Under the synergistic action of functionalized MXene providing a higher number of exchangeable proton sites, modified TiO₂ with inherent hydrophilicity enhancing water retention and Pt providing catalytic sites for the H₂/O₂ reaction to generate water in situ, the self-humidifying capability and proton conductivity of the composite PEMs were improved significantly. Full article

Solvent-free, continuous manufacture of carbon-fiber/poly(ether ether ketone) (CF/PEEK) towpregs via fluidized-bed powder coating requires stable powder fluidization together with controllable coating residence time. A laboratory-scale continuous coating line comprising a creel, guiding/tension rollers, a vibrated fluidized-bed coater, as well as a take-up unit was designed and commissioned. Subsequently, a two-stage optimization and modeling framework was developed. First, PEEK powder fluidization was optimized using a Taguchi L9 design, varying air pressure ($P$), powder weight ($W$), and vibration frequency ($f$); bed expansion ratio ($\epsilon$) and average surface bubble diameter ${(D}_b)$ were measured and ANOVA identified air pressure as the primary contributor to $\epsilon$ (83.4%), establishing a stable operating window. Second, within this window, coating performance was assessed by varying line speed ($V_{line}$) and coating-roller position ($H_r$) in 12 runs and combining them into a geometry-based residence time ($R_t$) for simplified control. Coating quality was quantified based on fiber volume fraction ($Vf$) and composite tensile strength (${\mathsf{\sigma }}_c$) after consolidation. The best condition in the tested range was $Hr=0.5 \mathrm{c}\mathrm{m}$ and $V_{line}=1.5 \mathrm{m}/\mathrm{m}\mathrm{i}\mathrm{n}$ ($R_t=0.54 \mathrm{s}$), achieving 61.5% $Vf$ and 1800.5 MPa tensile strength. The resulting mathematical models predicted $Vf$ and ${\mathsf{\sigma }}_c$ with good accuracy ($R^2\ge 0.92$), supporting parameter selection and process optimization for continuous CF/PEEK towpreg production. Full article

This study develops a kinetic model that captures poly-ether-ether-ketone (PEEK) crystallization over a temperature $T$ window from glass transition ($T_g$) to melting ($T_m$) temperature, and across cooling rates from 5 to ~10³ °C/min. The framework is a parallel dual-Nakamura formulation whose isokinetic parameters {$k_i\left(T\right),n_i,w_i\left(T\right)$} are obtained from a bi-level non-linear regression of isothermal crystallization tests conducted using a flash-differential scanning calorimeter (FSC). The weight $w_i\left(T\right)$ partitions the faster primary and slower secondary crystallization and is represented by a physics-based analytical function that captures its dome-shaped temperature dependence. A maximum isothermally achievable enthalpy function is introduced so that the model predicts enthalpy $\Delta H\left(t\right)$ natively under arbitrary thermal profiles. To extend this isothermal backbone to non-isothermal conditions, two explicit cooling-rate-dependent scalars are introduced, $\omega \left(\dot{T}\right)$ and $\chi \left(\dot{T}\right)$, which shift $w_i\left(T\right)$ and limit attainable crystallinity at high cooling rates respectively. Finally, a rate-dependent induction time relation is added to adjust the onset of crystallization. Calibrating these rate functions against non-isothermal experiments, while keeping the isokinetic parameters fixed, yields a single isothermal–non-isothermal model that predicts $\Delta H\left(t\right)$ under arbitrary $T\left(t\right)$ profiles. Model performance is validated using an interrupted FSC experiment with a multi-segment cooling program that mimics a local transient thermal history of PEEK during additive manufacturing. The sample is cooled through successive constant-rate segments with intermittent quench–remelt cycles to probe the accumulated crystallinity along the path. Without additional fitting, the model predicts the measured enthalpy evolution with R² ≈ 0.95. The framework thus provides a practical route for predicting polymer crystallinity under processing-relevant thermal histories. Full article

Lightweight, lead-free polymer–mineral composites have attracted increasing interest as radiation-attenuating materials for applications where reduced mass and environmental compatibility are required. In this work, the $\gamma$-ray attenuation behavior of poly(ether ether ketone) (PEEK) reinforced with natural palygorskite and pumice was evaluated at filler concentrations of 10–40 wt%. Photon interaction parameters, including the linear attenuation coefficient ($\mu$), half-value layer (HVL), mean free path ($\lambda$), and effective atomic number ($Z_{\mathrm{eff}}$), were computed over the energy range 15 keV–15 MeV using the Phy-X/PSD platform and validated through full Geant4 Monte Carlo transmission simulations. At 15 keV, $\mu$ increased from $1.46{\mathrm{cm}}^{-1}$ for pure PEEK to $4.21{\mathrm{cm}}^{-1}$ and $8.499{\mathrm{cm}}^{-1}$ for the 40 wt% palygorskite- and pumice-filled composites, respectively, reducing the HVL from 0.69 cm to 0.24 cm and 0.11 cm. The corresponding $Z_{\mathrm{eff}}$ values increased from 6.5 (pure PEEK) to 9.4 (40 wt% palygorskite) and 15.3 (40 wt% pumice), reflecting the influence of higher-Z oxide constituents in pumice. At higher photon energies, the attenuation curves converged as Compton scattering became dominant, although pumice-filled PEEK retained marginally higher $\mu$ and shorter $\lambda$ up to the MeV region. These findings demonstrate that natural mineral fillers can enhance the photon attenuation behavior of PEEK while retaining the known thermal stability and mechanical performance of the polymer matrix as reported in the literature, indicating their potential use as lightweight, secondary radiation-attenuating components in medical, industrial, and aerospace applications. Full article

The restoration of endodontically treated teeth remains a clinical challenge, particularly when substantial coronal tissue loss is present. Endocrowns fabricated using CAD/CAM technologies offer a conservative and esthetic alternative to conventional post-core systems; however, their long-term performance may be influenced by age-related mechanical and thermal stresses. This study evaluated the effect of thermomechanical aging on the marginal adaptation and fracture resistance of endocrowns fabricated from three CAD/CAM materials: zirconia-reinforced lithium silicate (ZLS), polyetherether ketone (PEEK), and 3D-printed resin. Sixty extracted human molars were endodontically treated and restored with endocrowns produced from these materials (n = 20 per group) and then subdivided into aged (n = 10) and control (n = 10) subgroups. Thermomechanical aging involved 5000 thermal cycles between 5 °C and 55 °C, and 75,000 mechanical loading cycles at 50 N. Marginal gaps were examined using scanning electron microscopy, and fracture resistance was tested under axial load at a crosshead speed of 0.5 mm/min. Data were analyzed using two-way ANOVA followed by Tukey’s post hoc test (α = 0.05). Thermomechanical aging significantly increased the marginal gaps in all materials (p < 0.05). The smallest marginal discrepancies were observed in the 3D-printed resin group, while the largest occurred in the ZLS after aging, likely due to dimensional changes during crystallization. Fracture resistance decreased in ZLS (−21.2%) and 3D resin (−20.9%) after aging (p < 0.05) but was not significantly affected in PEEK (−5.4%, p = 0.092). Thermomechanical aging adversely affects marginal adaptation across all materials, whereas its impact on strength is material-dependent. PEEK demonstrated the most stable mechanical performance and may represent a promising alternative for long-term endocrown restorations. Full article

This narrative review examines contemporary applications of polymeric materials in dentistry from 2020 to 2025, spanning prosthodontics, restorative dentistry, orthodontics, endodontics, implantology, diagnostics, and emerging technologies. We searched PubMed, Scopus, Web of Science, and Embase for peer reviewed English language articles and synthesized evidence on polymer classes, processing routes, mechanical and chemical behavior, and clinical performance. Approximately 116 articles were included. Polymers remain central to clinical practice: poly methyl methacrylate (PMMA) is still widely used for dentures, high performance systems such as polyether ether ketone (PEEK) are expanding framework and implant-related indications, and resin composites and adhesives continue to evolve through nanofillers and bioactive formulations aimed at improved durability and reduced secondary caries. Thermoplastic polyurethane and copolyester systems drive clear aligner therapy, while polymer-based obturation materials and fiber-reinforced posts support endodontic rehabilitation. Additive manufacturing and computer aided design computer aided manufacturing (CAD CAM) enable customized prostheses and surgical guides, and sustainability trends are accelerating interest in biodegradable or recyclable dental polymers. Across domains, evidence remains heterogeneous and clinical translation depends on balancing strength, esthetics, biocompatibility, aging behavior, and workflow constraints. Full article

Poly(ether ether ketone)/carbon-fiber (PEEK/CF) composites possess excellent mechanical and thermal stability but exhibit inadequate friction and wear resistance for demanding tribological applications. In this study, femtosecond laser texturing was used to generate sinusoidal–circular hybrid microtextures on PEEK/CF surfaces, and the effects of laser power and geometric parameters were systematically evaluated through a Taguchi L9 design. The optimal laser power of 0.85 W produced the highest machining quality factor (MQF = 0.968). The textures caused a hydrophilic-to-hydrophobic transition, increasing the static contact angle from 43° to 96.2°. Under boundary lubrication, all textured specimens exhibited reduced steady-state friction compared with the untreated surface. Among them, specimen L7—corresponding to the largest amplitude (A) and wavelength (B) levels in the orthogonal design—achieved the lowest average coefficient of friction (≈0.12) and generated the narrowest wear track. These results demonstrate that femtosecond-laser-fabricated hybrid microtextures effectively enhance lubricant retention and improve the tribological performance of PEEK/CF composites. Full article

Polymeric materials have become important components in prefilled syringes, drug delivery systems, and advanced medical devices. Background/Objectives: Nitrogen dioxide gas is used for the terminal sterilization of drug delivery systems. For the implementation of sterilization methods, compatibility with materials must be demonstrated such that the materials maintain product requirements and specifications after sterilization and at the time of use (i.e., product shelf life). Methods: Commonly used polymers were selected based on their chemical structures to provide insight into the nature of reactions that occur at the temperature and NO₂ concentration levels used in the sterilization process. After exposure to the NO₂ process, materials were evaluated for chemical, mechanical, and biocompatibility properties. Results: In this paper, we demonstrated the compatibility of polymers comprising carbonyl, unsaturated ester, and ketone groups which have been used in medical devices sterilized with NO₂. No significant chemical or physical changes were observed upon the treatment of Amorphous Polyester, Polysulfone (PSU), Polycarbonate (PC), PolyEtherEtherKetone (PEEK), PolyArylEtherKetone (PAEK), and Polypropylene (PP) with NO₂ at a sterilization temperature of 20 °C. At this relatively low sterilization temperature, the reactions of NO₂ with the polymer do not typically occur because the activation energies of these reactions require much higher temperatures. Conclusions: Not all materials will be compatible with NO₂ sterilization, and even with the established data, many devices will need to have their polymers evaluated for compatibility before moving to NO₂ sterilization. These results will provide guidance to device designers selecting materials for new drug delivery devices and to regulators that review the safety and efficacy of these devices. Full article

This study focuses on the synthesis of two new bisphenol-based polyimide (PI) sizing agents to improve the fiber–matrix interface of carbon fiber-reinforced poly (ether ether ketone) (CF/PEEK) composites. One of the synthesized polyimides contains bisphenol A (BPA) monomer, while the other has bisphenol S (BPS) monomer. The produced polyimide precursor resins were coated with carbon fibers by thermal imidization. The thermal, thermomechanical, and mechanical properties of the CF/PEEK composites produced by the autoclave process were investigated. According to the mechanical test results, there was a balanced performance between the BPS-containing polyimide-coated composites (CF-PEEK-PI-S) and the BPA-containing polyimide-coated composites (CF-PEEK-PI-A). While tensile strength is 291 MPa and interlaminar shear (ILSS) strength is 119 MPa, the CF-PEEK-PI-A sample showed superior mechanical properties in flexural (92.1 MPa) and compressive strength (54.9 MPa). As a result, it was concluded that bisphenol-based polyimide coatings significantly improve the interfacial interactions in CF/PEEK composites, which have great potential in aerospace, automotive and advanced engineering applications. Full article

Poly Ether-Ether Ketone (PEEK) is used in modified atmosphere packaging (MAP) for fruit and vegetable preservation, but raises health concerns. This study investigated the effects of PEEK food migrations on liver cell mitochondrial damage. Food simulants (95% ethanol, 10% ethanol, and 4% acetic acid) were used for migration tests according to guideline recommendations, and liver cells were treated with PEEK food migrations for 24 h. Results showed decreased cell viability, increased reactive oxygen species (ROS), reduced mitochondrial membrane potential (MMP), mitochondrial DNA copy number (mtDNAcn), and down-regulated PGC-1α/Nrf2 pathway-related genes (Sirt1, PGC-1α, NRF1, Nrf2, TFAM). Furthermore, these alterations were reversed, and mitochondrial damage was alleviated by the addition of the PGC-1α activator ZLN005. In conclusion, high PEEK concentrations induce mitochondrial toxicity in liver cells via the PGC-1α/Nrf2 pathway, posing health risks and necessitating safe dosage limits in food packaging. Full article

Inert polymeric implants must evolve to enhance their biological interactions with host tissue, triggering positive cellular responses and promoting tissue bonding and integration. Poly-ether-ether-ketone (PEEK) is widely used as an implant material; however, its inert nature results in limited biological interactions. Various surface modification techniques have been investigated to enhance its bioactivity and overall biological performance. In this study, the PEEK surface was bioactivated through a chemical treatment involving two steps: surface activation using low-pressure oxygen plasma, followed by biofunctionalization with phosphate and calcium ions. Comprehensive surface characterization by contact angle, scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and Fourier-transform infrared (FT-IR) confirmed the effect of plasma and the ionic surface incorporation. The biological response was evaluated through cell viability, adhesion, and proliferation in NIH/3T3 fibroblasts and HOS osteoblasts, and the results indicated the efficacy of the surface modifications. Therefore, the proposed treatments provide an efficient strategy to improve the biological performance of PEEK-based implants. Full article

The performance of thermoplastic matrix composites for linerless Type V cryotanks is evaluated via a partially coupled, multiscale computational workflow with the objective of assessing the choice of thermoplastic matrix material under realistic conditions. Atomistic molecular dynamics simulations provide temperature-dependent stiffness, thermal expansion, and yield strength data for six candidate thermoplastics. These inputs feed into a recursive micromechanics model that simulates a stress-free cooldown to liquid hydrogen temperature, followed by biaxial hoop to longitudinal loading representative of a cylindrical tank’s acreage. Progressive damage analyses predict the onset of matrix microcracking and ultimate burst behavior across four industry-relevant layups. Results highlight that [55/5/−55/−5] Double-Double or [0/±30/±60]ₛ layup architectures with low-melt poly(aryl ether ketone) or poly(ether ketone ketone) matrices deliver superior microcrack resistance, illustrating the power of this framework to guide material and layup selection for leak-resistant thermoplastic composite cryotanks. Full article

Sulfonated poly(ether ether ketone) (SPEEK) is one of the most studied ionic polymers for polymer electrolyte membranes (PEMs) in fuel cells (PEMFCs). To improve its proton conductivity, novel SPEEK/praseodymium-doped zinc spinel ferrite composite membranes of 130–170 μm thickness were prepared via ultrasound-assisted dispersion of various proportions of synthesized doped ferrite nanoparticles into the polymer solution, followed by a simple solution-casting method. The morphology (as observed by SEM and confirmed by DMA) and the conducted physical and chemical tests typical for PEMs, such as water uptake (32–44% at 80 °C), ionic exchange capacity (1.67–1.80 mEq/g), chemical (around 1% loss in Fenton reagent after 24 h), thermal stability (up to 190 °C) and tensile strength (39–50 MPa), were proven to depend on the content of inorganic filler in the composite (up to 5%). The proton conductivity of composite membranes (0.21–2.82 × 10⁻² S/cm at 80 °C) was assessed by broadband dielectric spectroscopy. The membrane with a content of 0.25 wt.% ZnFe_1.96Pr_0.04O₄ showed the best proton conductivity (3.41 × 10⁻² S/cm at 60 °C), as compared to 1.60 × 10⁻² S/cm for Nafion117 measured under the same conditions, demonstrating its suitability as a PEM for fuel cell applications. Full article