Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Article Types

Countries / Regions

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Search Results (4,719)

Search Parameters:
Keywords = optical fabrication

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
19 pages, 5335 KiB  
Article
Study on the Electro-Optical Properties of Polymer-Dispersed Liquid Crystals Doped with Cellulose Nanocrystals
by Jiayan Wang, Yan Qiao, Ziyi Yang, Yue Han, Hui Zhang, Zhiguang Li, Guili Zheng, Yanjun Zhang and Lizhi Zhu
Molecules 2025, 30(15), 3273; https://doi.org/10.3390/molecules30153273 - 5 Aug 2025
Abstract
The present study focuses on the effect of doping KH560-modified cellulose nanocrystals (CNCs) on the electro-optical characteristics of polymer-dispersed liquid crystals (PDLCs). PDLC films were fabricated through the polymerization-initiated phase separation (PIPS) process and doped with CNC nanoparticles at various concentrations. At low [...] Read more.
The present study focuses on the effect of doping KH560-modified cellulose nanocrystals (CNCs) on the electro-optical characteristics of polymer-dispersed liquid crystals (PDLCs). PDLC films were fabricated through the polymerization-initiated phase separation (PIPS) process and doped with CNC nanoparticles at various concentrations. At low concentrations, the CNCs at the interface, by virtue of their unique chiral characteristics, induce an orderly arrangement of liquid crystal molecules. Meanwhile, the interaction between the film’s fiber structure and the liquid crystal droplets brings about an augmentation in the arrangement efficiency. The excellent dispersion of CNCs diminishes the random alignment of liquid crystal molecules and mitigates light scattering. Additionally, it aids in the deflection of the liquid crystal director, facilitating the lubrication of the liquid crystals’ movement. It is remarkable that within the range of relatively lower CNCs doping concentrations, specifically from 0.005 wt% to 0.05 wt%, the PDLC films exhibit lower threshold and saturation voltages, faster response, enhanced viewing angle performance and higher contrast. Full article
(This article belongs to the Section Materials Chemistry)
Show Figures

Figure 1

11 pages, 2306 KiB  
Article
Optical Path Design of an Integrated Cavity Optomechanical Accelerometer with Strip Waveguides
by Chengwei Xian, Pengju Kuang, Zhe Li, Yi Zhang, Changsong Wang, Rudi Zhou, Guangjun Wen, Yongjun Huang and Boyu Fan
Photonics 2025, 12(8), 785; https://doi.org/10.3390/photonics12080785 (registering DOI) - 4 Aug 2025
Abstract
To improve the efficiency and stability of the system, this paper proposes a monolithic integrated optical path design for a cavity optomechanical accelerometer based on a 250 nm top silicon thickness silicon-on-insulator (SOI) wafer instead of readout through U-shape fiber coupling. Finite Element [...] Read more.
To improve the efficiency and stability of the system, this paper proposes a monolithic integrated optical path design for a cavity optomechanical accelerometer based on a 250 nm top silicon thickness silicon-on-insulator (SOI) wafer instead of readout through U-shape fiber coupling. Finite Element Analysis (FEA) and Finite-Difference Time-Domain (FDTD) methods are employed to systematically investigate the performance of key optical structures, including the resonant modes and bandgap characteristics of photonic crystal (PhC) microcavities, transmission loss of strip waveguides, coupling efficiency of tapered-lensed fiber-to-waveguide end-faces, coupling characteristics between strip waveguides and PhC waveguides, and the coupling mechanism between PhC waveguides and microcavities. Simulation results demonstrate that the designed PhC microcavity achieves a quality factor (Q-factor) of 2.26 × 105 at a 1550 nm wavelength while the optimized strip waveguide exhibits a low loss of merely 0.2 dB over a 5000 μm transmission length. The strip waveguide to PhC waveguide coupling achieves 92% transmittance at the resonant frequency, corresponding to a loss below 0.4 dB. The optimized edge coupling structure exhibits a transmittance of 75.8% (loss < 1.2 dB), with a 30 μm coupling length scheme (60% transmittance, ~2.2 dB loss) ultimately selected based on process feasibility trade-offs. The total optical path system loss (input to output) is 5.4 dB. The paper confirms that the PhC waveguide–microcavity evanescent coupling method can effectively excite the target cavity mode, ensuring optomechanical coupling efficiency for the accelerometer. This research provides theoretical foundations and design guidelines for the fabrication of high-precision monolithic integrated cavity optomechanical accelerometers. Full article
Show Figures

Figure 1

11 pages, 1859 KiB  
Article
Epitaxial Graphene/n-Si Photodiode with Ultralow Dark Current and High Responsivity
by Lanxin Yin, Xiaoyue Wang and Shun Feng
Nanomaterials 2025, 15(15), 1190; https://doi.org/10.3390/nano15151190 - 3 Aug 2025
Viewed by 56
Abstract
Graphene’s exceptional carrier mobility and broadband absorption make it promising for ultrafast photodetection. However, its low optical absorption limits responsivity, while the absence of a bandgap results in high dark current, constraining the signal-to-noise ratio and efficiency. Although silicon (Si) photodetectors normally offer [...] Read more.
Graphene’s exceptional carrier mobility and broadband absorption make it promising for ultrafast photodetection. However, its low optical absorption limits responsivity, while the absence of a bandgap results in high dark current, constraining the signal-to-noise ratio and efficiency. Although silicon (Si) photodetectors normally offer fabrication compatibility, their performance is severely hindered by interface trap states and optical shading. To overcome these limitations, we demonstrate an epitaxial graphene/n-Si heterojunction photodiode. This device utilizes graphene epitaxially grown on germanium integrated with a transferred Si thin film, eliminating polymer residues and interface defects common in transferred graphene. As a result, the fabricated photodetector achieves an ultralow dark current of 1.2 × 10−9 A, a high responsivity of 1430 A/W, and self-powered operation at room temperature. This work provides a strategy for high-sensitivity and low-power photodetection and demonstrates the practical integration potential of graphene/Si heterostructures for advanced optoelectronics. Full article
(This article belongs to the Section 2D and Carbon Nanomaterials)
Show Figures

Figure 1

14 pages, 6988 KiB  
Article
Effect of Substrate Temperature on the Structural, Morphological, and Infrared Optical Properties of KBr Thin Films
by Teng Xu, Qingyuan Cai, Weibo Duan, Kaixuan Wang, Bojie Jia, Haihan Luo and Dingquan Liu
Materials 2025, 18(15), 3644; https://doi.org/10.3390/ma18153644 - 3 Aug 2025
Viewed by 96
Abstract
Potassium bromide (KBr) thin films were deposited by resistive thermal evaporation at substrate temperatures ranging from 50 °C to 250 °C to systematically elucidate the temperature-dependent evolution of their physical properties. Structural, morphological, and optical characteristics were examined by X-ray diffraction (XRD), scanning [...] Read more.
Potassium bromide (KBr) thin films were deposited by resistive thermal evaporation at substrate temperatures ranging from 50 °C to 250 °C to systematically elucidate the temperature-dependent evolution of their physical properties. Structural, morphological, and optical characteristics were examined by X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM), and Fourier transform infrared spectroscopy (FTIR). The results reveal a complex, non-monotonic response to temperature rather than a simple linear trend. As the substrate temperature increases, growth evolves from a mixed polycrystalline texture to a pronounced (200) preferred orientation. Morphological analysis shows that the film surface is smoothest at 150 °C, while the microstructure becomes densest at 200 °C. These structural variations directly modulate the optical constants: the refractive index attains its highest values in the 150–200 °C window, approaching that of bulk KBr. Cryogenic temperature (6 K) FTIR measurements further demonstrate that suppression of multi-phonon absorption markedly enhances the infrared transmittance of the films. Taken together, the data indicate that 150–200 °C constitutes an optimal process window for fabricating KBr films that combine superior crystallinity, low defect density, and high packing density. This study elucidates the temperature-driven structure–property coupling and offers valuable guidance for optimizing high-performance infrared and cryogenic optical components. Full article
(This article belongs to the Special Issue Obtaining and Characterization of New Materials (5th Edition))
Show Figures

Figure 1

16 pages, 2036 KiB  
Article
Scalable Chemical Vapor Deposition of Silicon Carbide Thin Films for Photonic Integrated Circuit Applications
by Souryaya Dutta, Alex Kaloyeros, Animesh Nanaware and Spyros Gallis
Appl. Sci. 2025, 15(15), 8603; https://doi.org/10.3390/app15158603 (registering DOI) - 2 Aug 2025
Viewed by 177
Abstract
Highly integrable silicon carbide (SiC) has emerged as a promising platform for photonic integrated circuits (PICs), offering a comprehensive set of material and optical properties that are ideal for the integration of nonlinear devices and solid-state quantum defects. However, despite significant progress in [...] Read more.
Highly integrable silicon carbide (SiC) has emerged as a promising platform for photonic integrated circuits (PICs), offering a comprehensive set of material and optical properties that are ideal for the integration of nonlinear devices and solid-state quantum defects. However, despite significant progress in nanofabrication technology, the development of SiC on an insulator (SiCOI)-based photonics faces challenges due to fabrication-induced material optical losses and complex processing steps. An alternative approach to mitigate these fabrication challenges is the direct deposition of amorphous SiC on an insulator (a-SiCOI). However, there is a lack of systematic studies aimed at producing high optical quality a-SiC thin films, and correspondingly, on evaluating and determining their optical properties in the telecom range. To this end, we have studied a single-source precursor, 1,3,5-trisilacyclohexane (TSCH, C3H12Si3), and chemical vapor deposition (CVD) processes for the deposition of SiC thin films in a low-temperature range (650–800 °C) on a multitude of different substrates. We have successfully demonstrated the fabrication of smooth, uniform, and stoichiometric a-SiCOI thin films of 20 nm to 600 nm with a highly controlled growth rate of ~0.5 Å/s and minimal surface roughness of ~5 Å. Spectroscopic ellipsometry and resonant micro-photoluminescence excitation spectroscopy and mapping reveal a high index of refraction (~2.7) and a minimal absorption coefficient (<200 cm−1) in the telecom C-band, demonstrating the high optical quality of the films. These findings establish a strong foundation for scalable production of high-quality a-SiCOI thin films, enabling their application in advanced chip-scale telecom PIC technologies. Full article
(This article belongs to the Section Materials Science and Engineering)
Show Figures

Figure 1

25 pages, 8312 KiB  
Article
Quantitative Assessment of Woven Fabric Surface Changes During Martindale Abrasion Using Contactless Optical Profilometry
by Małgorzata Matusiak and Gabriela Kosiuk
Materials 2025, 18(15), 3636; https://doi.org/10.3390/ma18153636 - 1 Aug 2025
Viewed by 163
Abstract
The abrasion resistance of fabrics is one of the basic properties determining the utility performance and durability. The abrasion resistance of textile materials is measured using the Martindale device according to appropriate standards. The sample breakage method is the most commonly used of [...] Read more.
The abrasion resistance of fabrics is one of the basic properties determining the utility performance and durability. The abrasion resistance of textile materials is measured using the Martindale device according to appropriate standards. The sample breakage method is the most commonly used of the three methods. The method is based on organoleptic assessment of fabric breakage. The method is time-consuming, and results may be subject to error resulting from the subjective nature of the assessment. The aim of the presented work was to check the possibility of the application of contactless 3D surface geometry measurement using an optical profilometer in an assessment of changes in fabrics’ surface due to the abrasion process. The obtained results confirmed that some parameters of the geometric structure of fabric surfaces, such as the highest height of the roughness profile Rz, the height of the highest pick of the roughness profile Rp, the depth of the lowest valley of the roughness profile Rv, the depth of the total height of the roughness profile Rt, and the kurtosis Rku, can be used to assess the abrasion resistance of fabrics. It is also stated that using the non-contact optical measurement of fabric surface geometry allows for an assessment of the directionality of surface texture. For this purpose, the autocorrelation function and angle distribution function can be applied. Full article
Show Figures

Figure 1

21 pages, 4228 KiB  
Article
The Combined Effect of Caseinates, Native or Heat-Treated Whey Proteins, and Cryogel Formation on the Characteristics of Kefiran Films
by Nikoletta Pouliou, Eirini Chrysovalantou Paraskevaidou, Athanasios Goulas, Stylianos Exarhopoulos and Georgia Dimitreli
Molecules 2025, 30(15), 3230; https://doi.org/10.3390/molecules30153230 - 1 Aug 2025
Viewed by 193
Abstract
Kefiran, the extracellular polysaccharide produced from the Generally Recognized as Safe (GRAS) bacteria in kefir grains, with its well-documented functional and health-promoting properties, constitutes a promising biopolymer with a variety of possible uses. Its compatibility with other biopolymers, such as milk proteins, and [...] Read more.
Kefiran, the extracellular polysaccharide produced from the Generally Recognized as Safe (GRAS) bacteria in kefir grains, with its well-documented functional and health-promoting properties, constitutes a promising biopolymer with a variety of possible uses. Its compatibility with other biopolymers, such as milk proteins, and its ability to form standalone cryogels allow it to be utilized for the fabrication of films with improved properties for applications in the food and biomedical–pharmaceutical industries. In the present work, the properties of kefiran films were investigated in the presence of milk proteins (sodium caseinate, native and heat-treated whey proteins, and their mixtures), alongside glycerol (as a plasticizer) and cryo-treatment of the film-forming solution prior to drying. A total of 24 kefiran films were fabricated and studied for their physical (thickness, moisture content, water solubility, color parameters and vapor adsorption), mechanical (tensile strength and elongation at break), and optical properties. Milk proteins increased film thickness, solubility and tensile strength and reduced water vapor adsorption. The hygroscopic effect of glycerol was mitigated in the presence of milk proteins and/or the application of cryo-treatment. Glycerol was the most effective at reducing the films’ opacity. Heat treatment of whey proteins proved to be the most effective in increasing film tensile strength, reducing, at the same time, the elongation at break, while sodium caseinates in combination with cryo-treatment resulted in films with high tensile strength and the highest elongation at break. Cryo-treatment, carried out in the present study through freezing followed by gradual thawing of the film-forming solution, proved to be the most effective factor in decreasing film roughness. Based on our results, proper selection of the film-forming solution composition and its treatment prior to drying can result in kefiran–glycerol films with favorable properties for particular applications. Full article
(This article belongs to the Special Issue Development of Food Packaging Materials)
Show Figures

Figure 1

12 pages, 3313 KiB  
Article
Graphene-Based Grid Patterns Fabricated via Direct Ink Writing for Flexible Transparent Electrodes
by Yongcheng Zheng, Hai Zi, Shuqi Wang, Shengming Yin and Xu Shen
Appl. Sci. 2025, 15(15), 8553; https://doi.org/10.3390/app15158553 (registering DOI) - 1 Aug 2025
Viewed by 145
Abstract
Graphene is considered one of the most promising flexible transparent electrode materials as it has high charge carrier mobility, high electrical conductivity, low optical absorption, excellent mechanical strength, and good bendability. However, graphene-based flexible transparent electrodes face a critical challenge in balancing electrical [...] Read more.
Graphene is considered one of the most promising flexible transparent electrode materials as it has high charge carrier mobility, high electrical conductivity, low optical absorption, excellent mechanical strength, and good bendability. However, graphene-based flexible transparent electrodes face a critical challenge in balancing electrical conductivity and optical transmittance. Here, we present a green and scalable direct ink writing (DIW) strategy to fabricate graphene grid patterns by optimizing ink formulation with sodium dodecyl sulfate (SDS) and ethanol. SDS eliminates the coffee ring effect via Marangoni flow, while ethanol enhances graphene flake alignment during hot-pressing, achieving a high conductivity of 5.22 × 105 S m−1. The grid-patterned graphene-based flexible transparent electrodes exhibit a low sheet resistance of 21.3 Ω/sq with 68.5% transmittance as well as a high stability in high-temperature and corrosive environments, surpassing most metal/graphene composites. This method avoids toxic solvents and high-temperature treatments, demonstrating excellent stability in harsh environments. Full article
Show Figures

Figure 1

11 pages, 1630 KiB  
Article
Optical Design and Lens Fabrication for Automotive Thermal Imaging Using Chalcogenide Glass
by Young-Soo Choi and Ji-Kwan Kim
Micromachines 2025, 16(8), 901; https://doi.org/10.3390/mi16080901 (registering DOI) - 31 Jul 2025
Viewed by 131
Abstract
This paper is about the design and fabrication of infrared lenses, which are the core components of thermal imaging cameras to be mounted on vehicles. To produce an athermalized optical system, chalcogenide glass (As40Se60) with a lower thermo-optic coefficient [...] Read more.
This paper is about the design and fabrication of infrared lenses, which are the core components of thermal imaging cameras to be mounted on vehicles. To produce an athermalized optical system, chalcogenide glass (As40Se60) with a lower thermo-optic coefficient (dn/dT) than germanium was adopted as a lens material, and each lens was designed so that defocus occurs in opposite directions depending on temperature. The designed lens was fabricated using a compression molding method, and the molded lenses showed less than 1.5 μm of form error (PV) using a mold iteration process. Through evaluations of MTF and thermal images obtained from the lens module, it was judged that this optical design process is obtainable. Full article
25 pages, 7101 KiB  
Article
Study on the Influence of Ultrafast Laser Welding Parameters on Glass Bonding Performance
by Aowei Xing, Ziwei Li, Tianfeng Zhou, Zhiyuan Huang, Weijia Guo and Peng Liu
Micromachines 2025, 16(8), 888; https://doi.org/10.3390/mi16080888 - 30 Jul 2025
Viewed by 213
Abstract
Glass enjoys a wide range of applications thanks to its superior optical properties and chemical stability. Conventional glass bonding techniques suffer from low efficiency, limited precision, and high cost. Moreover, for multilayer glass bonding, repeated alignment is often required, further complicating the process. [...] Read more.
Glass enjoys a wide range of applications thanks to its superior optical properties and chemical stability. Conventional glass bonding techniques suffer from low efficiency, limited precision, and high cost. Moreover, for multilayer glass bonding, repeated alignment is often required, further complicating the process. These limitations have become major constraints on the advancement of microfluidic chip technologies. Laser bonding of microfluidic chips offers high precision and efficiency. This research first uses an ultrafast laser system to investigate how processing parameters affect weld morphology, identifying the optimal parameter range. Then, this paper proposes two methods for ultrafast-laser bonding of multilayer glass with different thicknesses and performs preliminary experiments to demonstrate their feasibility. The research in this paper could expand the fabrication method of microfluidic chips and lay a foundation for the wider application of microfluidic chips. Full article
(This article belongs to the Special Issue Ultra-Precision Micro Cutting and Micro Polishing)
Show Figures

Figure 1

16 pages, 4017 KiB  
Article
Recyclable Platinum Nanocatalyst for Nitroarene Hydrogenation: Gum Acacia Polymer-Stabilized Pt Nanoparticles with TiO2 Support
by Supriya Prakash, Selvakumar Ponnusamy, Jagadeeswari Rangaraman, Kundana Nakkala and Putrakumar Balla
ChemEngineering 2025, 9(4), 81; https://doi.org/10.3390/chemengineering9040081 - 30 Jul 2025
Viewed by 134
Abstract
Platinum has emerged as an optimal catalyst for the selective hydrogenation of nitroarenes owing to its high hydrogenation activity, selectivity, and stability. In this study, we report the fabrication of platinum nanoparticles stabilized on a composite support consisting of gum acacia polymer (GAP) [...] Read more.
Platinum has emerged as an optimal catalyst for the selective hydrogenation of nitroarenes owing to its high hydrogenation activity, selectivity, and stability. In this study, we report the fabrication of platinum nanoparticles stabilized on a composite support consisting of gum acacia polymer (GAP) and TiO2. It was engineered for the targeted reduction of nitroarenes to arylamines via selective hydrogenation in methanol at ambient temperature. The non-toxic and biocompatible properties of GAP enable it to act as a reducing and stabilizing agent during synthesis. The synthesized nanocatalyst was characterized using X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Morphological and structural analyses revealed that the fabricated catalyst consisted of minuscule Pt nanoparticles integrated within the GAP framework, accompanied by the corresponding TiO2 nanoparticles. Inductively coupled plasma optical emission spectrometry (ICP-OES) was employed to ascertain the Pt content. The mild reaction conditions, decent yields, trouble-free workup, and facile separation of the catalyst make this method a clean and practical alternative to nitroreduction. Selective hydrogenation yielded an average arylamine production of 97.6% over five consecutive cycles, demonstrating the stability of the nanocatalyst without detectable leaching. Full article
Show Figures

Figure 1

16 pages, 4484 KiB  
Article
Microscale Flow Simulation of Resin in RTM Process for Optical Fiber-Embedded Composites
by Tianyou Lu, Bo Ruan, Zhanjun Wu and Lei Yang
Polymers 2025, 17(15), 2076; https://doi.org/10.3390/polym17152076 - 29 Jul 2025
Viewed by 196
Abstract
By embedding optical fiber sensors into fiber preforms and utilizing liquid molding processes such as resin transfer molding (RTM), intelligent composite materials with self-sensing capabilities can be fabricated. In the liquid molding process of these intelligent composites, the quality of the final product [...] Read more.
By embedding optical fiber sensors into fiber preforms and utilizing liquid molding processes such as resin transfer molding (RTM), intelligent composite materials with self-sensing capabilities can be fabricated. In the liquid molding process of these intelligent composites, the quality of the final product is highly dependent on the resin flow and impregnation effects. The embedding of optical fibers can affect the microscopic flow and impregnation behavior of the resin; therefore, it is necessary to investigate the specific impact of optical fiber embedding on the resin flow and impregnation of fiber bundles. Due to the difficulty of directly observing this process at the microscopic scale through experiments, numerical simulation has become a key method for studying this issue. This paper focuses on the resin micro-flow in RTM processes for intelligent composites with embedded optical fibers. Firstly, a steady-state analysis of the resin flow and impregnation process was conducted using COMSOL 6.0 obtaining the velocity and pressure field distribution characteristics under different optical fiber embedding conditions. Secondly, the dynamic process of resin flow and impregnation of fiber bundles at the microscopic scale was simulated using Fluent 2022R2. This study comprehensively analyzes the impact of different optical fiber embedding configurations on resin flow and impregnation characteristics, determining the impregnation time and porosity after impregnation under different optical fiber embedding scenarios. Additionally, this study reveals the mechanisms of pore formation and their distribution patterns. The research findings provide important theoretical guidance for optimizing the RTM molding process parameters for intelligent composite materials. Full article
(This article belongs to the Special Issue Constitutive Modeling of Polymer Matrix Composites)
Show Figures

Figure 1

30 pages, 5612 KiB  
Review
In-Situ Monitoring and Process Control in Material Extrusion Additive Manufacturing: A Comprehensive Review
by Alexander Isiani, Kelly Crittenden, Leland Weiss, Okeke Odirachukwu, Ramanshu Jha, Okoye Johnson and Osinachi Abika
J. Exp. Theor. Anal. 2025, 3(3), 21; https://doi.org/10.3390/jeta3030021 - 29 Jul 2025
Viewed by 187
Abstract
Material extrusion additive manufacturing (MEAM) has emerged as a versatile and widely adopted 3D printing technology due to its cost-effectiveness and ability to process a diverse range of materials. However, achieving consistent part quality and repeatability remains a challenge, mainly due to variations [...] Read more.
Material extrusion additive manufacturing (MEAM) has emerged as a versatile and widely adopted 3D printing technology due to its cost-effectiveness and ability to process a diverse range of materials. However, achieving consistent part quality and repeatability remains a challenge, mainly due to variations in process parameters and material behavior during fabrication. In-situ monitoring and advanced process control systems have been increasingly integrated into MEAM to address these issues, enabling real-time detection of defects, optimization of printing conditions, reliability of fabricated parts, and enhanced control over mechanical properties. This review examines the state-of-the-art in-situ monitoring techniques, including thermal imaging, vibrational sensing, rheological monitoring, printhead positioning, acoustic sensing, image recognition, and optical scanning, and their integration with process control strategies, such as closed-loop feedback systems and machine learning algorithms. Key challenges, including sensor accuracy, data processing complexity, and scalability, are discussed alongside recent advancements and their implications for industrial applications. By synthesizing current research, this work highlights the critical role of in-situ monitoring and process control in advancing the reliability and precision of MEAM, paving the way for its broader adoption in high-performance manufacturing. Full article
Show Figures

Figure 1

16 pages, 14336 KiB  
Article
Three-Dimensional Binary Marker: A Novel Underwater Marker Applicable for Long-Term Deployment Scenarios
by Alaaeddine Chaarani, Patryk Cieslak, Joan Esteba, Ivan Eichhardt and Pere Ridao
J. Mar. Sci. Eng. 2025, 13(8), 1442; https://doi.org/10.3390/jmse13081442 - 28 Jul 2025
Viewed by 280
Abstract
Traditional 2D optical markers degrade quickly in underwater applications due to sediment accumulation and marine biofouling, becoming undetectable within weeks. This paper presents a Three-Dimensional Binary Marker, a novel passive fiducial marker designed for underwater Long-Term Deployment. The Three-Dimensional Binary Marker addresses the [...] Read more.
Traditional 2D optical markers degrade quickly in underwater applications due to sediment accumulation and marine biofouling, becoming undetectable within weeks. This paper presents a Three-Dimensional Binary Marker, a novel passive fiducial marker designed for underwater Long-Term Deployment. The Three-Dimensional Binary Marker addresses the 2D-markers limitation through a 3D design that enhances resilience and maintains contrast for computer vision detection over extended periods. The proposed solution has been validated through simulation, water tank testing, and long-term sea trials for 5 months. In each stage, the marker was compared based on detection per visible frame and the detection distance. In conclusion, the design demonstrated superior performance compared to standard 2D markers. The proposed Three-Dimensional Binary Marker provides compatibility with widely used fiducial markers, such as ArUco and AprilTag, allowing quick adaptation for users. In terms of fabrication, the Three-Dimensional Binary Marker uses additive manufacturing, offering a low-cost and scalable solution for underwater localization tasks. The proposed marker improved the deployment time of fiducial markers from a couple of days to sixty days and with a range up to seven meters, providing robustness and reliability. As the marker survivability and detection range depend on its size, it is still a valuable innovation for Autonomous Underwater Vehicles, as well as for inspection, maintenance, and monitoring tasks in marine robotics and offshore infrastructure applications. Full article
(This article belongs to the Section Ocean Engineering)
Show Figures

Figure 1

12 pages, 3213 KiB  
Article
Improving Laser Direct Writing Overlay Precision Based on a Deep Learning Method
by Guohan Gao, Jiong Wang, Xin Liu, Junfeng Du, Jiang Bian and Hu Yang
Micromachines 2025, 16(8), 871; https://doi.org/10.3390/mi16080871 - 28 Jul 2025
Viewed by 190
Abstract
This study proposes a deep learning-based method to improve overlay alignment precision in laser direct writing systems. Alignment errors arise from multiple sources in nanoscale processes, including optical aberrations, mechanical drift, and fiducial mark imperfections. A significant portion of the residual alignment error [...] Read more.
This study proposes a deep learning-based method to improve overlay alignment precision in laser direct writing systems. Alignment errors arise from multiple sources in nanoscale processes, including optical aberrations, mechanical drift, and fiducial mark imperfections. A significant portion of the residual alignment error stems from the interpretation of mark coordinates by the vision system and algorithms. Here, we developed a convolutional neural network (CNN) model to predict the coordinates calculation error of 66,000 sets of computer-generated defective crosshair marks (simulating real fiducial mark imperfections). We compared 14 neural network architectures (8 CNN variants and 6 feedforward neural network (FNN) configurations) and found a well-performing, simple CNN structure achieving a mean squared error (MSE) of 0.0011 on the training sets and 0.0016 on the validation sets, demonstrating 90% error reduction compared to the FNN structure. Experimental results on test datasets showed the CNN’s capability to maintain prediction errors below 100 nm in both X/Y coordinates, significantly outperforming traditional FNN approaches. The proposed method’s success stems from the CNN’s inherent advantages in local feature extraction and translation invariance, combined with a simplified network architecture that prevents overfitting while maintaining computational efficiency. This breakthrough establishes a new paradigm for precision enhancement in micro–nano optical device fabrication. Full article
Show Figures

Figure 1

Back to TopTop