Search Results (58)

The growing demand for sustainable materials has led to increased interest in biodegradable polymer fibers and nonwoven mats due to their eco-friendly characteristics and potential to reduce plastic pollution. This review highlights how mechanical properties influence the performance and suitability of biodegradable polymer fibers across diverse applications. This covers synthetic polymers such as polylactic acid (PLA), polyhydroxyalkanoates (PHAs), polycaprolactone (PCL), polyglycolic acid (PGA), and polyvinyl alcohol (PVA), as well as natural polymers including chitosan, collagen, cellulose, alginate, silk fibroin, and starch-based polymers. A range of fiber production methods is discussed, including electrospinning, centrifugal spinning, spunbonding, melt blowing, melt spinning, and wet spinning, with attention to how each technique influences tensile strength, elongation, and modulus. The review also addresses advances in composite fibers, nanoparticle incorporation, crosslinking methods, and post-processing strategies that improve mechanical behavior. In addition, mechanical testing techniques such as tensile test machine, atomic force microscopy, and dynamic mechanical analysis are examined to show how fabrication parameters influence fiber performance. This review examines the mechanical performance of biodegradable polymer fibers and fibrous mats, emphasizing their potential as sustainable alternatives to conventional materials in applications such as tissue engineering, drug delivery, medical implants, wound dressings, packaging, and filtration. Full article

Electret filter media are electrostatically charged during the manufacturing process to activate effective electrical separation mechanisms. In order to investigate the influence of humidity on these mechanisms, the electric field, and filtration efficiency, a Direct Numerical Simulation (DNS) study of the aerosol deposition within wetted fibrous nonwoven filter media used in masks was carried out. Initial experimental investigations determined key properties of the filter material, including porosity, fiber diameter, and surface charge density. Using Micro-Computed Tomography (µCT), preferred locations for droplet deposition within the filter were identified. Additional experiments quantified the amount of water absorbed by the filter medium and assessed its impact on the existing electric field. Numerical simulations examined various models with differing porosity and fiber diameter, incorporating different levels of water content to analyze the changes in the electric field, flow velocity, and resulting filtration efficiency. The results provide valuable insights into the significant effects of fiber change on filtration performance, demonstrating the electret filter’s ability to partially compensate for the negative impacts of water. Full article

Polybenzimidazole (PBI), a high-performance polymer known for its exceptional thermal stability and chemical resistance, was processed by solution electrospinning to manufacture fibrous non-woven membranes. The process was repeated under different conditions by adjusting four main settings: the polymer solution concentration, the flow rate, the voltage applied between the needle and the collector, and the separating distance. To clarify the interplay between process parameters and material properties, a Design of Experiment (DOE) approach was used to systematically analyze the effects of said parameters on microstructural properties, including fiber diameter, porosity, and air permeability, pointing out that the increase in viscosity improves fiber uniformity, while optimizing the applied voltage and the needle–collector distance enhances jet stability and solvent evaporation, crucial for defect-free fibrous microstructures. Post-processing via calendering further refined the membrane texture and properties, for example by reducing porosity and air permeability without significantly altering the fibrous morphology, particularly at low lamination ratios. Thermal and mechanical evaluations highlighted that the obtained electrospun PBI membranes exhibited enhanced flexibility, but lower tensile strength compared to cast films due to the underlying open pore microstructure. This integrated approach—combining experimental characterization, DOE-guided optimization, and post-processing via calendering—provides a systematic framework for tailoring PBI membranes for specific applications, such as filtration, fuel cells, and molecular sieving. The findings highlight the potential of PBI-based electrospun membranes as versatile materials, offering high thermal stability, chemical resistance, and tunable properties, thereby establishing a foundation for further innovation in advanced polymeric membrane design and applications for energy and sustainability. Full article

Fibrous networks are porous materials that can have stochastic and uniform microstructures. Various fibrous networks can be found in nature (e.g., collagens, hydrogels, etc.) or manufactured (e.g., composites and nonwovens). This study focuses on the geometrical characterisation of stochastic fibrous networks with continuous fibres in a 2D domain, discussing their main relevant parameters: basis weight, orientation distribution function, crimp, porosity, spatial distribution of fibres (uniformity), and fibre intersections. The comprehensive review of the literature is combined with original results to understand the effect of the analysed parameters on various features of fibrous networks such as mechanical performance, filtration, insulation, etc. Full article

For ammonium removal from wastewater, anammox technologies are among the most efficient and rapidly developing ones. Due to the low growth rate of anammox bacteria and their sensitivity to various inhibitors, technologies using attached biocenosis carriers (ABCs) provide for reliable operation. The goal of the present work was to investigate a new ABC type, ETEK biochips based on a nonwoven fibrous material. The work involved the techniques of materials science (design of a new ABC type) and physical modeling of the anammox process (in a laboratory bioreactor), as well as electron microscopy and molecular profiling of activated sludge communities. Comparison of the ETEK biochips with the ABCs of foamed polyethylene BF33 and Mutag revealed more rapid accumulation (5-fold) of the activated sludge biomass on ETEK biochips upon reactor launching, as well as comparable buoyancy and reactor productivity regarding N removal. The specific rate of nitrogen removal obtained with ETEK biochips considerably exceeded that for foamed polyethylene with a filler: 1.5–3 times higher per chip and 1.5 times higher per activated sludge biomass unit. The studied ABC shared the same issue of floating to the surface due to the active formation of gas (N₂). The algorithm for calculating the downward flows in bioreactors with rapidly surfacing ABC is proposed, and a new hydrodynamic type of a bioreactor (with hybrid hydrodynamics) is described, a moving bed–sequencing batch reactor (MB-SBR). Full article

This work is devoted to the creation of biocompatible fibrous materials with a high antimicrobial effect based on poly-3-hydroxybutyrate (PHB) and chlorophyll (Chl). The data obtained show the possibility of obtaining fibrous materials from PHB and Chl by electrospinning methods. The obtained electrospun matrices were investigated by the SEM, DSC and FTIR methods. Various key properties of the matrices were evaluated, including hydrophilicity and mechanical strength, as well as photodynamic and light-dependent antimicrobial effects against the conditionally pathogenic microorganism Staphylococcus aureus. The results demonstrate a significant improvement in electrospinning properties for a concentration of 0.5% Chl and a reduction in fiber formation defects, as well as an increase in the strength of nonwovens. It was found that the antimicrobial potential of Chl-PHB (with concentrations of Chl of 1.25 and 1.5%) is higher than that of Chl in free form. It was also determined that irradiation increases the inhibitory effect of Chl, both in free form and in the form of a complex with a polymer. Full article

In electrospinning, nanofibers are frequently produced in nonwoven web form. Their poor mechanical properties (below 100 MPa) and difficulty in tailoring the fibrous structure have restricted their applications. However, advanced materials must be highly resistant to both deformation and fracture. By combining electrospinning technology with stretching, we have overcome this disadvantage and demonstrated a polyacrylonitrile nanofiber yarn with a tensile strength of 743 ± 20 MPa. The nearly perfect uniaxial orientation of the fibrils under the stretching process is crucial for the remarkable mechanical properties of the yarn. Additionally, the nanofiber yarn was functionalized by a dip-coating process with silver nanowires (AgNWs), imparting conductive properties. This conductive, high-strength nanofiber yarn demonstrates practical applications in flexible and wearable devices. The presented strategy is versatile and can be adapted to create other high-performance nanofiber yarns, with potential uses in fields such as biomedicine and smart textiles. Full article

Rapid advancements and proliferation of electronic devices in the past decades have significantly intensified electromagnetic interference (EMI) issues, driving the demand for more effective shielding materials. Herein, we introduce a novel two-layer graphene nonwoven fabric (2-gNWF) that shows excellent EMI shielding properties. The 2-gNWF fabric comprises a porous fibrous upper layer and a dense conductive film-like lower layer, specifically designed to enhance EMI shielding through the combined mechanisms of reflection, multiple internal reflections, and absorption of electromagnetic waves. The 2-gNWF exhibits a remarkable EMI shielding effectiveness (SE) of 80 dB while maintaining an impressively low density of 0.039 g/cm³, surpassing the performance of many existing graphene-based materials. The excellent EMI shielding performance of 2-gNWF is attributed to the multiple interactions of incident electromagnetic waves with its highly conductive network and porous structure, leading to efficient energy dissipation. The combination of high EMI SE and low density makes 2-gNWF ideal for applications that require lightweight yet effective shielding properties, demonstrating the significant potential for advanced EMI shielding applications. Full article

Electrospinning is a widely employed manufacturing platform for tissue engineering applications because it produces structures that closely mimic the extracellular matrix. Herein, we demonstrate the potential of poly(vinyl alcohol) (PVA) electrospun nanofibers as scaffolds for tissue engineering. Nanofibers were created by needleless direct current electrospinning from PVA with two different degrees of hydrolysis (DH), namely 98% and 99% and subsequently heat treated at 180 °C for up to 16 h to render them insoluble in aqueous environments without the use of toxic cross-linking agents. Despite the small differences in the PVA chemical structure, the changes in the material properties were substantial. The higher degree of hydrolysis resulted in non-woven supports with thinner fibres (285 ± 81 nm c.f. 399 ± 153 nm) that were mechanically stronger by 62% (±11%) and almost twice as more crystalline than those from 98% hydrolysed PVA. Although prolonged heat treatment (16 h) did not influence fibre morphology, it reduced the crystallinity and tensile strength for both sets of materials. All samples demonstrated a lack or very low degree of haemolysis (<5%), and there were no notable changes in their anticoagulant activity (≤3%). Thrombus formation, on the other hand, increased by 82% (±18%) for the 98% hydrolysed samples and by 71% (±10%) for the 99% hydrolysed samples, with heat treatment up to 16 h, as a direct consequence of the preservation of the fibrous morphology. 3T3 mouse fibroblasts showed the best proliferation on scaffolds that were thermally stabilised for 4 and 8 h. Overall these scaffolds show potential as ‘greener’ alternatives to other electrospun tissue engineering materials, especially in cases where they may be used as delivery vectors for heat tolerant additives. Full article

The possibility of controlling the porosity and, as a result, the permeability of fibrous non-woven fabrics was studied. Modification of experimental samples was performed on equipment with adjustable heating and compression. It was found that the modification regimes affected the formation of the porous structure. We found that there was a relationship between the permeability coefficient and the porosity coefficient of the materials when the modification speed and temperature were varied. A model is proposed for predicting the permeability for modified material with a given porosity. As the result, a new hybrid composite material with reversible dynamic color characteristics that changed under the influence of ultraviolet and/or thermal exposure was produced. The developed technology consists of: manufacture of the non-woven needle-punched fabrics, surface structuring, material extrusion, additive manufacturing (FFF technology) and the stencil technique of ink-layer adding. In our investigation, we (a) obtained fibrous polymer materials with a porosity gradient in thickness, (b) determined the dependence of the material’s porosity coefficient on the speed and temperature of the modification and (c) developed a model for calculating the porosity coefficient of the materials with specified technological parameters. Full article

Presently, modern trends focused on eco-friendly “green” technologies are increasing the widespread use of biodegradable polymers and polymer composites in agricultural production. In this work, non-woven materials, polylactide/natural rubber (PLA/NR) composites with a different natural rubber content, were used as substrates for growing purple basil (Ocimum basilicum L.) in the multisoil compound in a phytochamber. It was shown that non-woven PLA/NR fabrics stimulate the growth and development of purple basil plants during the growing season. Compared to the control sample, the germination and biometric indicators of basil were higher when using PLA/NR substrates. The production of basil’s photosynthetic pigments also increased. While using PLA/NR fabrics with a rubber content of 10 and 15 wt.%, the number of chlorophyll a was enhanced by 1.8–2.2 times and chlorophyll b by 2.5–3.2 times. In the process of the hydrolytic and enzymatic degradation of the polymer matrix, organic compounds are formed that provide additional nutrition for basil plants. Non-woven PLA/NR composites became brittle after the experiment. The PLA/NR morphology, structure, and rheological properties changed, which indicates the course of biodegradation processes in the polymer matrix. Full article

Electrospinning of biomimetic materials is of particular interest due to the possibility of producing flexible layers with highly developed surfaces from a wide range of polymers. Additionally, electrospinning is characterized by a high simplicity of implementation and the ability to modify the produced fibrous materials, which resemble structures found in living organisms. This study explores new electrospun materials based on polyhydroxyalkanoates, specifically poly-3-hydroxybutyrate, modified with chlorophyll derivatives. The research investigates the impact of chlorophyll derivatives on the morphology, supramolecular structure, and key properties of nonwoven materials. The obtained results are of interest for the development of new flexible materials with low concentrations of chlorophyll derivatives. Full article

Textiles and nonwovens (including those used in ventilation systems as filters) are currently one of the main sources of patient cross-infection. Healthcare-associated infections (HAIs) affect 5–10% of patients and stand as the tenth leading cause of death. Therefore, the development of new methods for creating functional nanostructured coatings with antibacterial and antiviral properties on the surfaces of textiles and nonwoven materials is crucial for modern medicine. Antimicrobial filter technology must be high-speed, low-energy and safe if its commercialization and mass adoption are to be successful. Cerium oxide nanoparticles can act as active components in these coatings due to their high antibacterial activity and low toxicity. This paper focuses on the elaboration of a high-throughput and resource-saving method for the deposition of cerium oxide nanoparticles onto nonwoven fibrous material for use in air-conditioning filters. The proposed spraying technique is based on the use of an aerodynamic emitter and simultaneous suction. Cerium oxide nanoparticles have successfully been deposited onto the filter materials used in air conditioning systems; the antibacterial activity of the ceria-modified filters exceeded 4.0. Full article

In order to develop carbonyl iron-enhanced electromagnetic wave-absorbing composites, this paper utilizes two different morphologies of carbonyl iron powder (CIP), spherical and flake-like, which are blended with aqueous polyurethane (PU) in three different ratios to prepare impregnating solutions. Polyester (PET) needle-punched nonwoven materials are impregnated with these solutions to produce electromagnetic wave-absorbing composites. First, electromagnetic parameters of the two CIP particle types, spherical carbonyl iron (SCIP) and flake-like carbonyl iron (FCIP), are tested with the coaxial method, followed by calculation of the results of their electromagnetic wave absorption performance. Next, the composites are subjected to microscopic morphology observation, tensile testing, and arched frame method electromagnetic wave absorption performance testing. The results indicate that the microwave absorption performance of FCIP is significantly better than that of SCIP. The minimum reflection loss value for F3, a kind of FCIP-modified nonwoven fabric, at the thickness of 1 mm, at 18 GHz is −17 dB. This value is even better than the calculated RL value of CIP at the thickness of 1 mm. The anisotropic shape of flake-like magnetic materials is further strengthened when adhering to the surface of PET fiber material. Additionally, the modified composites with carbonyl iron exhibit higher tensile strength compared with pure PET. The addition of fibrous skeletal materials is expected to enhance the impedance matching of flake-like magnetic particles, forming a wearable and microwave-absorbing composite. Full article

Prolonged analgesia is important to safeguard the patient’s comfort and safety during and after surgery in clinical practice. To meet the demand for prolonged analgesia, medical professionals often resort to increasing drug frequency, which may lead to poor patient compliance and serious complications due to drug overdose. Therefore, it is of great interest to develop controlled-release drug delivery systems for local anesthetics, enabling slow and controlled drug release to prolong the analgesic effect and minimize systemic toxicity. In this study, we utilized an electrospinning technique to fabricate nonwoven poly(caprolactone) (PCL) fibrous membranes loaded with Ropivacaine and performed proof-of-principle experiments on both in vitro drug release tests and in vivo animal tests, to further prolong the analgesic effect of Ropivacaine and improve postoperative local pain management and chronic pain treatment. Material characterization and in vitro drug release studies confirmed the feasibility of the Ropivacaine-loaded PCL fibrous membranes for sustained release. The drug loading content and drug loading efficiency of Ropivacaine-loaded fibrous membrane are 8.7 ± 0.3 wt% and 96 ± 3 wt%, respectively. Evaluation in an animal model demonstrated prolonged anesthesia effects along with excellent biocompatibility and stability. At 72 h, the cumulative release accounted for approximately 50% of the drug loading content. This study offers novel approaches and strategies for clinical postoperative pain management and chronic pain treatment, while providing new insights and directions for the design of local anesthetic controlled-release delivery systems. Full article