Search Results (234)

The exponential growth of global electric vehicle deployment has precipitated a critical need for the sustainable recycling of end-of-life lithium-ion batteries (LIBs), particularly nickel–cobalt–manganese (NCM) ternary cathodes, which dominate the retired battery stream. This study establishes an integrated Aspen Plus-based hydrometallurgical process model, focusing on “acid dissolution–LiOH precipitation–electrolysis” for closed-loop NCM recycling. Gibbs reactor-based dissolution kinetics is used for selective metal leaching (achieving > 99% efficiency at 185 kg/h acid flow), the thermodynamic prioritization of sequential hydroxide precipitation (Co → Ni → Mn at 10–60 kg/h LiOH), and the electrochemical regeneration of LiOH/H₂SO₄ from Li₂SO₄ (70.01 kg/h LiOH at 0.8 conversion). Material balance analysis confirms a net production of 10.01 kg LiOH per 100 kg of NCM feedstock with 41.87 kg of acid consumption, while the energy of electrolysis power is 452.96 kW at 6 V/1360 A/m². This work provides a techno-economic framework for industrial-scale battery recycling. Full article

Electrochemical water splitting for hydrogen production is considered a key pathway for achieving sustainable energy conversion. However, the sluggish reaction kinetics of the oxygen evolution reaction (OER) and high overpotentials severely hinder the large-scale application of water electrolysis technology. Nickel–iron layered double hydroxide (NiFe-LDH) has gained attention as a promising non-precious metal OER catalyst due to its abundant active sites and good intrinsic activity. However, its relatively low conductivity and charge transfer efficiency limit the improvement of catalytic performance. Therefore, this study used a simple hydrothermal method to generate a NiFe-LDH/Cs_0.32WO₃ heterojunction composite catalyst, relying on the excellent electronic conductivity of Cs_0.32WO₃ to improve overall charge transfer efficiency. According to electrochemical testing results, the modified NiFe-LDH/Cs_0.32WO₃-20 mg achieved a low overpotential of 349 mV at a current density of 10 mA cm⁻², a Tafel slope of 67.0 mV dec⁻¹, and a charge transfer resistance of 65.1 Ω, which represent decreases of 39 mV, 23.1%, and 40%, respectively, compared to pure NiFe-LDH. The key to performance improvement lies in the tightly bonded heterojunction interface between Cs_0.32WO₃ and NiFe-LDH. X-ray photoelectron spectroscopy (XPS) shows a distinct interfacial charge transfer phenomenon, with a notable negative shift of the W4f peak (0.85 eV), indicating the directional transfer of electrons from Cs_0.32WO₃ to NiFe-LDH. Under the influence of the built-in electric field within the heterojunction, this interfacial charge redistribution improved the electronic structure of NiFe-LDH, increased the proportion of high-valent metal ions, and significantly enhanced the OER reaction kinetics. This study provides new insights for the preparation of efficient heterojunction electrocatalysts. Full article

The development of low-cost and high-efficiency oxygen evolution reaction (OER) catalysts is essential to enhance the practicality of electrochemical water splitting for green hydrogen production. Layered double hydroxides (LDHs), especially those based on nickel and cobalt, have attracted attention due to their tunable composition, abundant redox-active sites, and earth-abundant constituents. However, their application is hindered by their limited conductivity and sluggish reaction kinetics. In this study, rare-earth-element-doped NiCo LDHs were synthesized directly on nickel foam through a one-step hydrothermal approach to improve the OER activity by modulating the electronic structure and optimizing the surface morphology. Among the representative catalysts, the incorporation of Sm significantly influenced the microstructure and electronic configuration of the catalyst, as confirmed by X-ray diffraction (XRD), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). Electrochemical tests showed that the optimized Sm-NiCo LDH achieved a low overpotential of 172 mV at 10 mA cm⁻² and a small Tafel slope of 84 mV dec⁻¹ in 1 M KOH, indicating an expanded electrochemically active surface and improved charge transport. Long-term stability tests further showed its durability. These findings suggest that Sm doping enhances the OER performance by increasing active site exposure and promoting efficient charge transfer, offering a promising strategy for designing rare-earth-modified, non-precious-metal-based OER catalysts. Full article

With the rapid advancement of new energy electric vehicles, high-capacity nickel-rich layered oxides have emerged as predominant cathode materials in lithium-ion battery systems. However, their widespread implementation necessitates rigorous investigation into cycling stability. We synthesized nickel-manganese-aluminum hydroxide precursors as raw materials by co-precipitation method, and synthesized ultrathin Al₂O₃-coated LiNi_0.9Mn_0.05Al_0.05O₂ cathode materials by hydrolysis reaction. The cathode material was uniformly covered by an Al₂O₃ layer with an average thickness of 5–10 nm by high resolution transmission electron microscopy (HRTEM). Electrochemical performance tests showed that the modified cathode material exhibited significantly enhanced reversible capacity, cycling stability, and rate performance, and a more favorable differential capacity curve. In particular, the LNMA-2 samples were able to maintain 90.6% and 88.3% of their initial capacity after 100 cycle tests (with cutoff voltages of 4.3 and 4.5 V, respectively) at 0.5 C charge/discharge rate. These improved electrochemical properties are mainly attributed to the advantages offered by the unique Al₂O₃ coating structure. This study provides significant theoretical value for designing and optimizing the production of high-nickel cobalt-free cathode materials with high cycling performance. Full article

CO₂ methanation offers a sustainable route to reduce greenhouse gas emissions by converting carbon dioxide into methane, a valuable renewable fuel. This exothermic reaction not only mitigates its environmental impact but also provides energy-efficient benefits, as the heat generated can be reused in industrial applications. In this study, CO₂ methanation was carried out in a continuous flow reactor with a CO₂:H₂ molar ratio of 1:4 and a gas hourly space velocity (GHSV) of 12,000 h⁻¹, using a Ni-Al-LDH catalyst with a molar ratio of 2.3. The research focused on how calcination and reduction conditions affect catalyst structure and activity. Characterization techniques such as BET, XRD, TPR, H₂-TPD, and CO₂-TPD revealed that these conditions significantly influence surface area, crystallinity, phase composition, and metal dispersion. A higher reduction temperature decreased the surface area and increased both the crystallite size and basicity. The findings highlight that thermal treatment play a crucial role in optimizing the catalytic properties of NiAl catalyst. The sample calcined at 600 °C showed greater activity at lower reaction temperatures, while the catalyst calcined at 400 °C performed better above 300 °C. Additionally, the evaluation of the effect of the reduction atmosphere during catalyst activation showed that H₂ is a more effective reducing gas at lower reaction temperatures, whereas biogas showed a better performance at higher temperatures. Importantly, XRD results showed the catalysts maintained their structural integrity post-reaction, with no significant carbon deposition in the H₂ atmosphere, confirming their potential for long-term application in CO₂ methanation. Full article

Nowadays, nanosized mesoporous oxides are of increasing interest to scientists. They can be used as components of heterogeneous catalysts, for photo- and electrocatalysis, as gas sensors, etc. For instance, the desired properties in catalysts include a nano size and homogeneity of the particles that form the catalyst. The particle sizes of oxides are set at the initial stage of their formation, as precursors of precipitation in the context of wet chemistry. The creation of optimal conditions is possible through the use of homogeneous precipitation, where the precipitant is formed within the solution itself as a result of a hydrolysis reaction. The resolution of this issue involved the utilization of urea in our experimental setup, obtaining the hydrolysis products of ammonia and carbon dioxide. Consequently, precipitation reactions can be utilized to obtain hydroxides, carbonates, or hydroxy carbonates of metals. The precursors were calcined, obtaining nanosized mesoporous oxides, which can have a wide range of applications. Nanosized 0.1–50 nm metal oxides were obtained, including those aluminum, iron, indium, zinc, nickel, and cobalt. Full article

Tungsten and tungsten alloys are widely used in important industrial fields due to their high density, hardness, melting point, and corrosion resistance. However, machining often leaves processing marks on their surface, significantly affecting the surface quality of precision components in industrial applications. Electrolytic polishing offers high efficiency, low workpiece wear, and simple processing. In this study, an electrolytic polishing method is adopted and a novel trisodium phosphate–sodium hydroxide electrolytic polishing electrolyte is developed to study the effects of temperature, voltage, polishing time, and solution composition on the surface roughness of a tungsten–nickel–iron alloy. The optimal voltage, temperature, and polishing time are determined to be 15 V, 55 °C, and 35 s, respectively, when the concentrations of trisodium phosphate and sodium hydroxide are 100 g·L⁻¹ and 6 g·L⁻¹. In addition, glycerol is introduced into the electrolyte as an additive. The calculated LUMO value of glycerol is −5.90 eV and the HOMO value is 0.40 eV. Moreover, electron enrichment in the hydroxyl region of glycerol can form an adsorption layer on the surface of the tungsten alloy, inhibit the formation of micro-pits, balance ion diffusion, and thus promote the formation of a smooth surface. At 100 mL·L⁻¹ of glycerol, the roughness of the tungsten–nickel–iron alloy decreases significantly from 1.134 μm to 0.582 μm. The electrochemical polishing mechanism of the tungsten alloy in a trisodium phosphate electrolyte is further investigated and explained according to viscous film theory. This study demonstrates that the trisodium phosphate–sodium hydroxide–glycerol electrolyte is suitable for electropolishing tungsten–nickel–iron alloys. Overall, the results support the application of tungsten–nickel–iron alloy in the electronics, medical, and atomic energy industries. Full article

The aim of the study was to develop a suitable pre-treatment (and more specifically, the etching operation) of 3D-printed PET and PETG samples with different filling densities of the inner layers for subsequent electroless metallization. The influence of temperature, etching time, and sodium hydroxide concentration in the etching solution on the deposition rate, adhesion, and composition of Ni-P coatings was determined. The studies show that a high temperature and concentration of the etching solution do not improve the properties of the coating. The etching not only plays an important role in improving adhesion but also affects the composition and thickness of the nickel layer. It was also established how the degree of filling densities of the inner layers affects the uniformity, penetration depth, and thickness of electrolessly deposited Cu and Ni-P coatings on 3D PETG samples. Full article

This study explores the potential of metakaolin-based geopolymers, activated using sodium hydroxide and sodium silicate, for the solidification and stabilization of heavy metals present in galvanic sludge—a hazardous industrial waste rich in chromium (Cr), nickel (Ni), and iron (Fe). The research investigates factors affecting the cold consolidation of the pastes, such as NaOH molarity (8 or 10 M) and time of preparation of activating solutions (24 h in advance or soon before the fresh paste preparation), the sequence of experimental steps (the sludge added to the fresh paste or to the powder of metakaolin) and amount of waste (10 or 20 per cent by weight over metakaolin). The final products were characterized by X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), and environmental scanning electron microscopy (ESEM). Mechanical performance and durability assessments, including compressive strength and water stability tests, were conducted to evaluate the suitability of the geopolymer for construction applications. Leaching tests according to EU regulation demonstrated promising heavy metal immobilization, highlighting the effectiveness of the geopolymerization process in reducing metal leachability. It was found that the factors affecting immobilization are more evident for Cr than for Ni, whose immobilization percentages are very high. In particular, it was observed that preparing the mixture by adding sludge after metakaolin activation increased Cr immobilization from 83% to 89%. Similarly, preparing the activating solution 24 h before mixing the sludge and geopolymer increased the percentage from 89 to 95. Full article

The electrochemical oxidation of biomass-derived 5-hydroxymethylfurfural (HMF) coupled with water electrolysis for green hydrogen production is a promising strategy to address energy crises and environmental pollution. Despite the suitable adsorption energy for HMF due to their partially filled d-band electronic structures, Ni- or Co-based oxides/hydroxides still face challenges in insufficient activity and stability. In this study, a porous heterogeneous nickel cobalt oxide/hydroxide growth on nickel foam (NF), which is defined as NF@NiCo-H/O, was developed via immersion in concentrated alkali solution. Compared with the single-component NiCo oxides, the NF@NiCo-H/O catalyst exhibits a lower application potential of only 1.317 V, 1.395 V, and 1.443 V to achieve current densities of 20, 50, and 100 mA cm⁻², respectively, in an alkaline solution containing HMF. Additionally, it demonstrates rapid reaction kinetics with a Tafel slope of 27.6 mV dec⁻¹ and excellent cycling stability. Importantly, the presence of more high-valent Ni³⁺-O species on the catalyst surface contributes to its exceptional selectivity for 2,5-furandicarboxylic acid (86.7%), Faradaic efficiency (93.1%), and conversion rate (94.4%). This catalyst provides some theoretical guidance for the development of biomass electrooxidation catalysts for sustainable energy and chemical production. Full article

The oxygen evolution reaction (OER) is pivotal in hydrogen production via water electrolysis, yet its sluggish kinetics, stemming from the four-electron transfer process, remain a major obstacle, with overpotential reduction being critical for enhancing efficiency. This work addresses this challenge by developing a novel approach to stabilize and activate non-precious metal catalysts for OER. Specifically, we synthesized a three-dimensional flake NiFe-LDH/ZIF-L composite catalyst on a flexible nickel foam (NF) substrate through a room temperature soaking and hydrothermal method, leveraging the mesoporous structure of ZIF-L to increase the specific surface area and optimizing electron transfer pathways via interfacial regulation. Continuous linear sweep voltammetry (LSV) scanning induced structural self-reconstruction, forming highly active NiOOH species enriched with oxygen vacancies, which significantly boosted catalytic performance. Experimental results demonstrate an overpotential of only 221 mV at 10 mA cm⁻² and a Tafel slope of 56.3 mV dec⁻¹, alongside remarkable stability, attributed to the catalyst’s hierarchical nanostructure that accelerates mass diffusion and charge transfer. The innovation lies in the synergistic effect of the mesoporous ZIF-L structure and interfacial regulation, which collectively enhance the catalyst’s activity and durability, offering a promising strategy for advancing large-scale water electrolysis hydrogen production technology. Full article

This paper presents the physical, hydrogeological, and geochemical characterizations of two types of tailings: one from the nickel–cobalt (Ni–Co) and the other from the lead–zinc (Pb–Zn) industries. The study is restricted only to Ni and Zn ions behavior. The mineralogical composition of the studied tailings is primarily composed of oxides and hydroxides of iron, aluminum, and silica. Based on their grain size, these wastes are geotechnically classified as low plasticity silts, with permeability ranging from 10⁻⁸ m/s to less than 10⁻⁹ m/s. Batch and column flow tests, along with metal transport tests using heavy metal-contaminated wastewater, reveal that these tailings have an adsorption capacity for metals such as nickel (Ni) and zinc (Zn) ranging from 2000 to 6000 mg/kg of solid. This high adsorption capacity surpasses that of many clayey soils used for sealing municipal, industrial, mining, and metallurgical waste deposits. Additionally, these wastes can neutralize the acidity of wastewater. The results indicate that the mineralogical composition and pH of these tailings are key factors determining their adsorption characteristics and mechanisms. Due to their characteristics, these tailings could be evaluated for use as low-permeability reactive geochemical barriers (LPRGB) in the conditioning of repositories for the storage of industrial, urban, mining and metallurgical waste. This would allow large volumes of tailings to be repurposed effectively. Full article

Transition metal oxides (TMOs) are considered to be highly promising materials for supercapacitor electrodes due to their low cost, multiple convertible valence states, and excellent electrochemical properties. However, inherent limitations, including restricted specific surface area and low electrical conductivity, have largely restricted their application in supercapacitors. In this paper, core–shell heterostructures of nickel–iron layered double hydroxide (NiFe-LDH) nanosheets uniformly grown on CuCo₂O₄ nanoneedles were synthesized by hydrothermal and calcination methods. It is found that the novel core–shell structure of CuCo₂O₄@NiFe-LDH improves the electrical conductivity of the electrode materials and optimizes the charge transport path. Under the synergistic effect of the two components and the core–shell heterostructure, the CuCo₂O₄@NiFe-LDH electrode achieves an ultra-high specific capacity of 323.4 mAh g⁻¹ at 1 A g⁻¹. And the capacity retention after 10,000 cycles at 10 A g⁻¹ is 90.66%. In addition, the assembled CuCo₂O₄@NiFe-LDH//RGO asymmetric supercapacitor device achieved a considerable energy density (68.7 Wh kg⁻¹ at 856.3 W kg⁻¹). It also has 89.36% capacity retention after 10,000 cycles at 10 A g⁻¹. These properties indicate the great potential application of CuCo₂O₄@NiFe-LDH in the field of high-performance supercapacitors. Full article

Developing efficient bifunctional electrocatalysts with excellent stability at high current densities for overall water splitting is a challenging yet essential objective. However, transition metal phosphides encounter issues such as poor dispersibility, low specific surface area, and limited electronic conductivity, which hinder the achievement of satisfactory performance. Therefore, this study presents the highly efficient bifunctional electrocatalyst of CeO₂-modified NiFe phosphide on nickel foam (CeO₂/Ni₂P/Fe₂P/NF). Ni₂P/Fe₂P coupled with CeO₂ was deposited on nickel foam through hydrothermal synthesis and sequential calcination processes. The electrocatalytic performance of the catalyst was evaluated in an alkaline solution, and it exhibited an HER overpotential of 87 mV at the current density of 10 mA cm⁻² and an OER overpotential of 228 mV at the current density of 150 mA cm⁻². Furthermore, the catalyst demonstrated good stability, with a retention rate of 91.2% for the HER and 97.3% for the OER after 160 h of stability tests. The excellent electrochemical performance can be attributed to the following factors: (1) The interface between Ni₂P/Fe₂P and CeO₂ facilitates electron transfer and reactant adsorption, thereby improving catalytic activity. (2) The three-dimensional porous structure of nickel foam provides an ideal substrate for the uniform distribution of Ni₂P, Fe₂P, and CeO₂ nanoparticles, while its high conductivity facilitates electron transport. (3) The incorporation of larger Ce³⁺ ions in place of smaller Fe³⁺ ions leads to lattice distortion and an increase in defects within the NiFe-layered double hydroxide structure, significantly enhancing its catalytic performance. This research finding offers an effective strategy for the design and synthesis of low-cost, high-potential catalysts for water electrolysis. Full article

Iron and iron-nickel alloy electrodeposits synthesized from sulfate-based electroplating baths were applied to a mild carbon steel substrate. Coated specimens were immersed in an oxygen-saturated, weak ammonium hydroxide solution (pH 9.5–10.0), and their corrosion performance was evaluated using electrochemical techniques. Galvanic and general corrosion behaviors were analyzed to assess the sacrificial protection provided by Fe and Fe-Ni coatings relative to uncoated steel. The influence of anode-to-cathode (A/C) surface area ratios (1:1, 10:1, and 100:1) on the occurrence of plating-induced surface cracks was also examined. Surface morphology and elemental composition of the deposits were characterized. Results of the study indicated that increasing the Ni²⁺/Fe²⁺ molar ratio of the electroplating bath from 0 to 0.167 led to (1) reduced surface porosity and cracking, (2) decreased galvanic corrosion rates between the electrodeposit and substrate, and (3) a progressive increase in the temperature dependence of the general corrosion rate between 20 °C and 60 °C. The development of Fe and Fe-Ni alloy electrodeposits as protective coatings is of particular interest in water-tube power boiler applications, where production of corrosion products must be controlled. Further research is needed to develop coatings that perform predictably under elevated pressures and temperatures typical of operating boiler environments. Full article