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Search Results (860)

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22 pages, 6337 KB  
Article
Optimization of PLGA Nanoparticle Formulation via Microfluidic and Batch Nanoprecipitation Techniques
by Gül Kozalak, Salar Heyat Davoudian, Evangelos Natsaridis, Nubia Gogniat, Ali Koşar and Oya Tagit
Micromachines 2025, 16(9), 972; https://doi.org/10.3390/mi16090972 - 24 Aug 2025
Abstract
Polymeric nanoparticles based on poly(lactic-co-glycolic acid) (PLGA) are widely used in drug delivery, yet scalable and reproducible production methods remain a major challenge. In this study, we combine experimental nanoprecipitation and computational fluid dynamics (CFD) modeling to optimize PLGA nanoparticle formulation using both [...] Read more.
Polymeric nanoparticles based on poly(lactic-co-glycolic acid) (PLGA) are widely used in drug delivery, yet scalable and reproducible production methods remain a major challenge. In this study, we combine experimental nanoprecipitation and computational fluid dynamics (CFD) modeling to optimize PLGA nanoparticle formulation using both traditional batch and microfluidic methods. While Design of Experiments (DoE) was used to optimize the batch process, microfluidic mixing was systematically explored by varying flow parameters such as the flow rate ratio (FRR) and total flow rate (TFR). We compared two microfluidic mixer designs with Y-junction and three-inlet junction geometries to evaluate their impact on the mixing efficiency and nanoparticle formation. Experimental results revealed that the three-inlet design produced smaller, more uniform nanoparticles with superior post-lyophilization stability. CFD simulations confirmed these findings by displaying velocity fields and PLGA concentration gradients, demonstrating significantly more homogeneous mixing and efficient interfacial contact in the three-inlet configuration. Furthermore, simulated outlet concentrations were used to predict the nanoparticle size via theoretical modeling, which closely agreed with the experimental data. This integrated approach highlights the importance of microfluidic geometry in controlling nanoparticle nucleation dynamics and provides a framework for rational design of scalable nanomedicine production systems. Full article
(This article belongs to the Special Issue Microfluidic Nanoparticle Synthesis)
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23 pages, 4373 KB  
Article
Effect of Zinc and Magnesium Compounds and Nano-Hydroxyapatite on the Physicochemical Properties and Biological Activity of Alginate and Gelatin Scaffolds for Osteochondral Defects
by Anna Morawska-Chochół, Agnieszka Urbaś, Witold Reczyński, Ewelina Kwiecień and Magdalena Rzewuska
J. Funct. Biomater. 2025, 16(8), 300; https://doi.org/10.3390/jfb16080300 - 19 Aug 2025
Viewed by 248
Abstract
Composite scaffolds based on a hydrogel matrix modified with hydroxyapatite, magnesium, or zinc compounds are promising for filling and regenerating osteochondral defects due to the specific biological properties of these modifiers. The aim of this work was to evaluate the influence of hydroxyapatite, [...] Read more.
Composite scaffolds based on a hydrogel matrix modified with hydroxyapatite, magnesium, or zinc compounds are promising for filling and regenerating osteochondral defects due to the specific biological properties of these modifiers. The aim of this work was to evaluate the influence of hydroxyapatite, nano-hydroxyapatite, magnesium chloride, and zinc oxide on mechanical properties, swelling ability, behavior in a simulated biological environment (ion release, stability, bioactivity), and antibacterial effects. Furthermore, the influence of the hydrogel matrix (alginate, gelatin, alginate/gelatin) on the selected properties was also assessed. The results showed that the addition of ZnO improved the mechanical properties of all types of matrices most effectively. Additionally, zinc ions were gradually released into the environment and partially incorporated into the formed apatite. The released zinc ions increased the inhibition zones of Staphylococcus aureus growth; however, this effect was observed only in scaffolds with an alginate matrix. This indicates that hydrogel plays a key role in antibacterial effects, beyond the contribution of antibacterial additives. No effect of magnesium on bacterial growth inhibition was observed despite its rapid release. Magnesium ions promoted efficient secretion of apatite during incubation, although it was not stable. The addition of nano-HAP significantly increased the stability of the apatite precipitates. Full article
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19 pages, 4405 KB  
Article
Photodegradation of Pyridine in a Fluidized Bed Photocatalytic Reactor Using Pt-ZnO Supported on Al2O3 as a Catalyst
by Ruby Gines, Carlos Montalvo, Guadalupe Luna, Daniel Montalvo, Rosa M. Cerón, Julia G. Cerón, Sinuhe Ginés, Aracely García and Claudia A. Aguilar
Catalysts 2025, 15(8), 772; https://doi.org/10.3390/catal15080772 - 13 Aug 2025
Viewed by 446
Abstract
Pyridine is a recalcitrant organic compound present in industrial wastewater that causes severe effects on the environment and the health of living beings, as it is considered a toxic, mutagenic, teratogenic, and carcinogenic agent. Therefore, this research explored the efficacy of a zinc [...] Read more.
Pyridine is a recalcitrant organic compound present in industrial wastewater that causes severe effects on the environment and the health of living beings, as it is considered a toxic, mutagenic, teratogenic, and carcinogenic agent. Therefore, this research explored the efficacy of a zinc oxide catalyst, doped with platinum nanoparticles and supported alumina through the precipitation method, for the photocatalytic degradation of pyridine using a fluidized bed reactor. A Box–Behnken experimental design was used to analyze the effect of the pH (4–10), the pyridine concentration (20–300 ppm), and the amount of catalyst (20–100 g). The X-ray diffraction (XRD) characterization results confirmed the hexagonal structure of the zinc oxide and the successful incorporation of platinum. Scanning electron microscopy (SEM) revealed a nano-bar morphology upon catalyst doping, favoring the photocatalytic activity. Pyridine removal of 57.7% was achieved under the following conditions: a pH of 4, 160 ppm of pyridine, and 100 g of catalyst. The process followed a pseudo-first-order model, obtaining the reaction constant k1 = 1.943 × 10−3 min−1 and the adsorption constant k2 = 1.527 × 10−3 L/mg. The results showed high efficiency and stability of the catalyst in the fluidized bed reactor for pyridine degradation, especially under acidic conditions, representing a promising technological alternative for treating industrial wastewater contaminated with N-heterocycles such as pyridine. Full article
(This article belongs to the Special Issue Advances in Photocatalytic Degradation)
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13 pages, 2130 KB  
Article
Controllable Structure and Fluorescence Enhancement of ACQ Dye Nanoparticles Based on the FNP Process
by Yue Wu, Yutao Zhang, Zhiqian Guo and Yisheng Xu
Polymers 2025, 17(15), 2152; https://doi.org/10.3390/polym17152152 - 6 Aug 2025
Viewed by 317
Abstract
Fluorescent dyes, such as cyanine dyes, are widely used in fluorescence-imaging-guided tumor therapy due to their high absorbance and fluorescence quantum yield. However, challenges persist in optimizing the performance of fluorescent nanoparticles, particularly due to the aggregation-caused quenching (ACQ) effect of cyanine dyes. [...] Read more.
Fluorescent dyes, such as cyanine dyes, are widely used in fluorescence-imaging-guided tumor therapy due to their high absorbance and fluorescence quantum yield. However, challenges persist in optimizing the performance of fluorescent nanoparticles, particularly due to the aggregation-caused quenching (ACQ) effect of cyanine dyes. Here, a novel counterion construction strategy is introduced using cyanine dye as a model ACQ dye. Through dynamic-controlled flash nanoprecipitation, fluorescent nanoparticles (CyINPs) with tunable structures are developed, investigating the effects of various factors, including counterions, block copolymers, and dye concentrations, on CyINPs’ stability and fluorescence enhancement. The optimized CyINPs with good water solubility show a 21-fold increase in fluorescence intensity and a 3.5-fold increase in encapsulation efficiency compared to CyINPs prepared by a thermodynamic-driven method. Under the efforts of polymers and counterions, dyes are separated, which reduces the impact of the ACQ effect and results in stronger fluorescence intensity, providing insights into improving nanoparticle biocompatibility and energy utilization efficiency. Full article
(This article belongs to the Section Polymer Applications)
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12 pages, 1742 KB  
Article
Therapeutic Effects of PSL-Loaded PLGA-PEG-PLGA NPs in Allergic Contact Dermatitis Model Mice
by Ryo Fujisawa, Ryuse Sakurai, Takeshi Oshizaka, Kenji Mori, Akiyoshi Saitoh, Issei Takeuchi and Kenji Sugibayashi
Molecules 2025, 30(15), 3292; https://doi.org/10.3390/molecules30153292 - 6 Aug 2025
Viewed by 357
Abstract
This study focused on the poly(DL-lactide-co-glycolide)-block-poly(ethylene glycol)-block-poly(DL-lactide-co-glycolide) (PLGA-PEG-PLGA) triblock copolymer, which was recently reported as a novel material for polymeric nanoparticles to replace poly(DL-lactide-co-glycolide) (PLGA) as a drug carrier for prednisolone (PSL), and [...] Read more.
This study focused on the poly(DL-lactide-co-glycolide)-block-poly(ethylene glycol)-block-poly(DL-lactide-co-glycolide) (PLGA-PEG-PLGA) triblock copolymer, which was recently reported as a novel material for polymeric nanoparticles to replace poly(DL-lactide-co-glycolide) (PLGA) as a drug carrier for prednisolone (PSL), and aimed to evaluate the efficacy of PSL-loaded PLGA-PEG-PLGA nanoparticles (NPs) against allergic contact dermatitis (ACD). PSL-loaded PLGA-PEG-PLGA NPs were prepared using the nanoprecipitation method, and their particle size distribution and mean particle size were measured using dynamic light scattering. 1-Fluoro-2,4-dinitrobenzene (DNFB) was used to create a mouse model of contact hypersensitivity (CHS). PSL-loaded PLGA-PEG-PLGA NPs were administered before sensitization with DNFB, and the therapeutic effect was evaluated by quantifying intracutaneous TNF-α and IL-4 levels suing ELISA. When PSL-loaded PLGA-PEG-PLGA NPs were administered before sensitization, TNF-α expression and IL-4 statements were significantly lower in the PSL-loaded PLGA-PEG-PLGA NP group than in the non-treated group. No significant difference was observed between the PSL-loaded PLGA-PEG-PLGA NP and PSL-loaded ointment groups, even though the steroid dose was 40 times lower than in the PSL-containing ointment. These results suggest that PSL-loaded PLGA-PEG-PLGA NPs may have a better effect in the treatment of ACD than PSL-loaded PLGA NPs. Full article
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19 pages, 1976 KB  
Article
Eudragit® S 100 Coating of Lipid Nanoparticles for Oral Delivery of RNA
by Md. Anamul Haque, Archana Shrestha and George Mattheolabakis
Processes 2025, 13(8), 2477; https://doi.org/10.3390/pr13082477 - 5 Aug 2025
Viewed by 669
Abstract
Lipid nanoparticle (LNP)-based delivery systems are promising tools for advancing RNA-based therapies. However, there are underlying challenges for the oral delivery of LNPs. In this study, we optimized an LNP formulation, which we encapsulated in a pH-sensitive Eudragit® S 100 (Eu) coating. [...] Read more.
Lipid nanoparticle (LNP)-based delivery systems are promising tools for advancing RNA-based therapies. However, there are underlying challenges for the oral delivery of LNPs. In this study, we optimized an LNP formulation, which we encapsulated in a pH-sensitive Eudragit® S 100 (Eu) coating. LNPs were prepared using the DLin-MC3-DMA ionizable lipid, cholesterol, DMG-PEG, and DSPC at a molar ratio of 50:38.5:10:1.5. LNPs were coated with 1% Eu solution via nanoprecipitation using 0.25% acetic acid to get Eu-coated LNPs (Eu-LNPs). Particle characteristics of LNPs were determined by using dynamic light scattering (DLS). Ribogreen and agarose gel retardation assays were used to evaluate nucleic acid entrapment and stability. LNPs and Eu-LNPs were ~120 nm and 4.5 μm in size, respectively. Eu-LNPs decrease to an average size of ~191 ± 22.9 nm at a pH of 8. Phosphate buffer (PB)-treated and untreated Eu-LNPs and uncoated LNPs were transfected in HEK-293 cells. PB-treated Eu-LNPs showed significant transfection capability compared to their non-PB-treated counterparts. Eu-LNPs protected their nucleic acid payloads in the presence of a simulated gastric fluid (SGF) with pepsin and maintained transfection capacity following SGF or simulated intestinal fluid. Hence, Eu coating is a potentially promising approach for the oral administration of LNPs. Full article
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9 pages, 1477 KB  
Proceeding Paper
Preparation of Nanosized Mesoporous Metal Oxides
by Olena Korchuganova, Emiliia Tantsiura, Kamila Abuzarova and Alina M. Balu
Chem. Proc. 2025, 17(1), 7; https://doi.org/10.3390/chemproc2025017007 - 1 Aug 2025
Viewed by 126
Abstract
Nowadays, nanosized mesoporous oxides are of increasing interest to scientists. They can be used as components of heterogeneous catalysts, for photo- and electrocatalysis, as gas sensors, etc. For instance, the desired properties in catalysts include a nano size and homogeneity of the particles [...] Read more.
Nowadays, nanosized mesoporous oxides are of increasing interest to scientists. They can be used as components of heterogeneous catalysts, for photo- and electrocatalysis, as gas sensors, etc. For instance, the desired properties in catalysts include a nano size and homogeneity of the particles that form the catalyst. The particle sizes of oxides are set at the initial stage of their formation, as precursors of precipitation in the context of wet chemistry. The creation of optimal conditions is possible through the use of homogeneous precipitation, where the precipitant is formed within the solution itself as a result of a hydrolysis reaction. The resolution of this issue involved the utilization of urea in our experimental setup, obtaining the hydrolysis products of ammonia and carbon dioxide. Consequently, precipitation reactions can be utilized to obtain hydroxides, carbonates, or hydroxy carbonates of metals. The precursors were calcined, obtaining nanosized mesoporous oxides, which can have a wide range of applications. Nanosized 0.1–50 nm metal oxides were obtained, including those aluminum, iron, indium, zinc, nickel, and cobalt. Full article
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23 pages, 4322 KB  
Article
Fly-Ash-Based Microbial Self-Healing Cement: A Sustainable Solution for Oil Well Integrity
by Lixia Li, Yanjiang Yu, Qianyong Liang, Tianle Liu, Guosheng Jiang, Guokun Yang and Chengxiang Tang
Sustainability 2025, 17(15), 6989; https://doi.org/10.3390/su17156989 - 1 Aug 2025
Viewed by 394
Abstract
The cement sheath is critical for ensuring the long-term safety and operational efficiency of oil and gas wells. However, complex geological conditions and operational stresses during production can induce cement sheath deterioration and cracking, leading to reduced zonal isolation, diminished hydrocarbon recovery, and [...] Read more.
The cement sheath is critical for ensuring the long-term safety and operational efficiency of oil and gas wells. However, complex geological conditions and operational stresses during production can induce cement sheath deterioration and cracking, leading to reduced zonal isolation, diminished hydrocarbon recovery, and elevated operational expenditures. This study investigates the development of a novel microbial self-healing well cement slurry system, employing fly ash as microbial carriers and sustained-release microcapsules encapsulating calcium sources and nutrients. Systematic evaluations were conducted, encompassing microbial viability, cement slurry rheology, fluid loss control, anti-channeling capability, and the mechanical strength, permeability, and microstructural characteristics of set cement stones. Results demonstrated that fly ash outperformed blast furnace slag and nano-silica as a carrier, exhibiting superior microbial loading capacity and viability. Optimal performance was observed with additions of 3% microorganisms and 3% microcapsules to the cement slurry. Microscopic analysis further revealed effective calcium carbonate precipitation within and around micro-pores, indicating a self-healing mechanism. These findings highlight the significant potential of the proposed system to enhance cement sheath integrity through localized self-healing, offering valuable insights for the development of advanced, durable well-cementing materials tailored for challenging downhole environments. Full article
(This article belongs to the Section Environmental Sustainability and Applications)
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17 pages, 7311 KB  
Article
Fabrication of Cu-Al-Mn-Ti Shape Memory Alloys via Selective Laser Melting and Its Nano-Precipitation Strengthening
by Lijun He, Yan Li, Qing Su, Xiya Zhao and Zhenyu Jiang
Micromachines 2025, 16(8), 857; https://doi.org/10.3390/mi16080857 - 25 Jul 2025
Viewed by 314
Abstract
A Cu-11.85Al-3.2Mn-0.1Ti shape memory alloy (SMA) with excellent superelasticity and shape memory effect was successfully fabricated via selective laser melting (SLM). Increasing the energy density enhanced grain refinement, achieving a 90% refinement rate compared to cast alloy, with an average width of ~0.15 [...] Read more.
A Cu-11.85Al-3.2Mn-0.1Ti shape memory alloy (SMA) with excellent superelasticity and shape memory effect was successfully fabricated via selective laser melting (SLM). Increasing the energy density enhanced grain refinement, achieving a 90% refinement rate compared to cast alloy, with an average width of ~0.15 µm. Refined martensite lowered transformation temperatures and increased thermal hysteresis. Nanoscale Cu2TiAl phases precipitated densely within the matrix, forming a dual strengthening network combining precipitation hardening and dislocation hardening. This mechanism yielded a room-temperature tensile strength of 829.07 MPa, with 6.38% fracture strain. At 200 °C, strength increased to 883.68 MPa, with 12.26% strain. The maximum tensile strength represents a nearly 30% improvement on existing laser-melted quaternary Cu-based SMAs. Full article
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16 pages, 4826 KB  
Article
Formulation-Driven Optimization of PEG-Lipid Content in Lipid Nanoparticles for Enhanced mRNA Delivery In Vitro and In Vivo
by Wei Liu, Meihui Zhang, Huiyuan Lv and Chuanxu Yang
Pharmaceutics 2025, 17(8), 950; https://doi.org/10.3390/pharmaceutics17080950 - 22 Jul 2025
Viewed by 816
Abstract
Background: Lipid nanoparticles (LNPs) represent one of the most effective non-viral vectors for nucleic acid delivery and have demonstrated clinical success in siRNA therapies and mRNA vaccines. While considerable research has focused on optimizing ionizable lipids and helper lipids, the impact of [...] Read more.
Background: Lipid nanoparticles (LNPs) represent one of the most effective non-viral vectors for nucleic acid delivery and have demonstrated clinical success in siRNA therapies and mRNA vaccines. While considerable research has focused on optimizing ionizable lipids and helper lipids, the impact of PEGylated lipid content on LNP-mediated mRNA delivery, especially in terms of in vitro transfection efficiency and in vivo performance, remains insufficiently understood. Methods: In this study, LNPs were formulated using a self-synthesized ionizable lipid and varying molar ratios of DMG-PEG2000. Nanoparticles were prepared via nanoprecipitation, and their physicochemical properties, mRNA encapsulation efficiency, cellular uptake, and transfection efficiency were evaluated in HeLa and DC2.4 cells. In vivo delivery efficiency and organ distribution were assessed in mice following intravenous administration. Results: The PEGylated lipid content exerted a significant influence on both the in vitro and in vivo performance of LNPs. A bell-shaped relationship between PEG content and transfection efficiency was observed: 1.5% DMG-PEG2000 yielded optimal mRNA transfection in vitro, while 5% DMG-PEG2000 resulted in the highest transgene expression in vivo. This discrepancy in optimal PEG content may be attributed to the trade-off between cellular uptake and systemic circulation: lower PEG levels enhance cellular internalization, whereas higher PEG levels improve stability and in vivo bioavailability at the expense of cellular entry. Furthermore, varying the PEG-lipid content enabled the partial modulation of organ distribution, offering a formulation-based strategy to influence biodistribution without altering the ionizable lipid structure. Conclusions: This study highlights the critical role of PEGylated lipid content in balancing nanoparticle stability, cellular uptake, and in vivo delivery performance. Our findings provide valuable mechanistic insights and suggest a straightforward formulation-based strategy to optimize LNP/mRNA systems for therapeutic applications. Full article
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17 pages, 4345 KB  
Article
Preparation of Superhydrophobic P-TiO2-SiO2/HDTMS Self-Cleaning Coatings with UV-Aging Resistance by Acid Precipitation Method
by Le Zhang, Ying Liu, Xuefeng Bai, Hao Ding, Xuan Wang, Daimei Chen and Yihe Zhang
Nanomaterials 2025, 15(14), 1127; https://doi.org/10.3390/nano15141127 - 20 Jul 2025
Viewed by 434
Abstract
The superhydrophobic coatings for outdoor use need to be exposed to sunlight for a long time; therefore, their UV-aging resistances are crucial in practical applications. In this study, the primary product of titanium dioxide (P-TiO2) was used as the raw material. [...] Read more.
The superhydrophobic coatings for outdoor use need to be exposed to sunlight for a long time; therefore, their UV-aging resistances are crucial in practical applications. In this study, the primary product of titanium dioxide (P-TiO2) was used as the raw material. Nano-silica (SiO2) was coated onto the surface of P-TiO2 by the acid precipitation method to prepare P-TiO2-SiO2 composite particles. Then, they were modified and sprayed simply to obtain a superhydrophobic P-TiO2-SiO2/HDTMS coating. The results indicated that amorphous nano-SiO2 was coated on the P-TiO2 surface, forming a micro–nano binary structure, which was the essential structure to form superhydrophobic coatings. Additionally, the UV-aging property of P-TiO2 was significantly enhanced after being coated with SiO2. After continuous UV irradiation for 30 days, the color difference (ΔE*) and yellowing index (Δb*) values of the coating prepared with P-TiO2-SiO2 increased from 0 to 0.75 and 0.23, respectively. In contrast, the ΔE* and Δb* of the coating prepared with P-TiO2 increased from 0 to 1.68 and 0.74, respectively. It was clear that the yellowing degree of the P-TiO2-SiO2 coating was lower than that of P-TiO2, and its UV-aging resistance was significantly improved. After modification with HDTMS, the P-TiO2-SiO2 coating formed a superhydrophobic P-TiO2-SiO2/HDTMS coating. The water contact angle (WCA) and water slide angle (WSA) on the surface of the coating were 154.9° and 1.3°, respectively. Furthermore, the coating demonstrated excellent UV-aging resistance. After continuous UV irradiation for 45 days, the WCA on the coating surface remained above 150°. Under the same conditions, the WCAs of the P-TiO2/HDTMS coating decreased from more than 150° to 15.3°. This indicated that the retention of surface hydrophobicity of the P-TiO2-SiO2/HDTMS coating was longer than that of P-TiO2/HDTMS, and the P-TiO2-SiO2/HDTMS coating’s UV-aging resistance was greater. The superhydrophobic P-TiO2-SiO2/HDTMS self-cleaning coating reported in this study exhibited outstanding UV-aging resistance, and it had the potential for long-term outdoor use. Full article
(This article belongs to the Section Nanocomposite Materials)
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25 pages, 5298 KB  
Article
Microstructural, Mechanical, Thermal, and Magnetic Properties of the Mechanically Alloyed and Consolidated Al–16 wt. % Mn–7 wt. % Cu Alloy
by Ahlem Saad Bekhouche, Safia Alleg, Abdelaziz Bouasla, Hacene Hachache and Joan José Sunol
Magnetochemistry 2025, 11(7), 59; https://doi.org/10.3390/magnetochemistry11070059 - 11 Jul 2025
Viewed by 590
Abstract
The effect of severe plastic deformation during milling and conventional and Spark Plasma Sintering (SPS) on the wt. % microstructural, structural, thermal, magnetic, and mechanical properties of the Al–16 wt. % Mn–7 wt. % Cu alloy was studied. A milling process for up [...] Read more.
The effect of severe plastic deformation during milling and conventional and Spark Plasma Sintering (SPS) on the wt. % microstructural, structural, thermal, magnetic, and mechanical properties of the Al–16 wt. % Mn–7 wt. % Cu alloy was studied. A milling process for up to 24 h (A24) leads to microstructure refinement and the presence of Al, Mn, and Cu solid solutions. The energy dispersive spectroscopy (EDS) analysis reveals the existence of Cu–Al, Mn–Al, and Al–Mn enriched particles. The powders exhibit weak ferromagnetism and an exchange bias (EB) behaviour that decreases with increasing milling time. The Ms values fitted using the law of approach to saturation (LAS) are comparable to the experimental values. The exothermic and endothermic peaks that appear in the differential scanning calorimetry (DSC) scans in the 500–900 °C range on heating/cooling are related to different phase transformations. The crystal structure of the A24 powders heated up to 900 °C (A24_900 °C) consists of a dual-phase microstructure of Al20Cu2Mn3 nanoprecipitates (~28%) and Al matrix (~72%). The sintering of the A24 powders at 500 °C for one hour (A24S) leads to the precipitation of Al6Mn, Al2Cu, and the Al20Cu2Mn3 T-phase into the Al-enriched matrix. In contrast, the consolidation by SPS (A24SPS) leads to a mixture of an Al solid solution, Al6Mn, T-phase, and α-Mn with an increased weight fraction of the T-phase and Al6Mn. The sintered samples exhibit the coexistence of a significant PM/AFM contribution to the M-H curves, with increasing Hc and decreasing EB. A higher microhardness value of about 581 HV is achieved for the A24SPS sample compared to those of the A24 (68 HV) and A24S (80 HV) samples. Full article
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26 pages, 8642 KB  
Article
Ultra-High Strength and Specific Strength in Ti61Al16Cr10Nb8V5 Multi-Principal Element Alloy: Quasi-Static and Dynamic Deformation and Fracture Mechanisms
by Yang-Yu He, Zhao-Hui Zhang, Yi-Fan Liu, Yi-Chen Cheng, Xiao-Tong Jia, Qiang Wang, Jin-Zhao Zhou and Xing-Wang Cheng
Materials 2025, 18(14), 3245; https://doi.org/10.3390/ma18143245 - 10 Jul 2025
Viewed by 459
Abstract
This study investigates the deformation and fracture mechanisms of a Ti61Al16Cr10Nb8V5 multi-principal element alloy (Ti61V5 alloy) under quasi-static and dynamic compression. The alloy comprises an equiaxed BCC matrix (~35 μm) with uniformly dispersed nano-sized [...] Read more.
This study investigates the deformation and fracture mechanisms of a Ti61Al16Cr10Nb8V5 multi-principal element alloy (Ti61V5 alloy) under quasi-static and dynamic compression. The alloy comprises an equiaxed BCC matrix (~35 μm) with uniformly dispersed nano-sized B2 precipitates and a ~3.5% HCP phase along grain boundaries, exhibiting a density of 4.82 g/cm3, an ultimate tensile strength of 1260 MPa, 12.8% elongation, and a specific strength of 262 MPa·cm3/g. The Ti61V5 alloy exhibits a pronounced strain-rate-strengthening effect, with a strain rate sensitivity coefficient (m) of ~0.0088 at 0.001–10/s. Deformation activates abundant {011} and {112} slip bands in the BCC matrix, whose interactions generate jogs, dislocation dipoles, and loops, evolving into high-density forest dislocations and promoting screw-dominated mixed dislocations. The B2 phase strengthens the alloy via dislocation shearing, forming dislocation arrays, while the HCP phase enhances strength through a dislocation bypass mechanism. At higher strain rates (960–5020/s), m increases to ~0.0985. Besides {011} and {112}, the BCC matrix activates high-index slip planes {123}. Intensified slip band interactions generate dense jogs and forest dislocations, while planar dislocations combined with edge dislocation climb enable obstacle bypassing, increasing the fraction of edge-dominated mixed dislocations. The Ti61V5 alloy shows low sensitivity to adiabatic shear localization. Under forced shear, plastic-flow shear bands form first, followed by recrystallized shear bands formed through a rotational dynamic recrystallization mechanism. Microcracks initiate throughout the shear bands; during inward propagation, they may terminate upon encountering matrix microvoids or deflect and continue when linking with internal microcracks. Full article
(This article belongs to the Special Issue Fatigue, Damage and Fracture of Alloys)
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14 pages, 14826 KB  
Article
Characterization of Nano-Sized Features in Powder Bed Additively Manufactured Ti-6Al-4V Alloy
by Eyal Eshed and Amnon Shirizly
Materials 2025, 18(13), 3198; https://doi.org/10.3390/ma18133198 - 7 Jul 2025
Viewed by 407
Abstract
In this study, we delve into the intricate microstructural features of Ti-6Al-4V alloy additively manufactured and heat-treated at 800 °C for 4 h. Our in-depth analysis will enable us to gain a better understanding of the β-Ti precipitation process, its dependence on temperature, [...] Read more.
In this study, we delve into the intricate microstructural features of Ti-6Al-4V alloy additively manufactured and heat-treated at 800 °C for 4 h. Our in-depth analysis will enable us to gain a better understanding of the β-Ti precipitation process, its dependence on temperature, and its ultimate effect on the overall mechanical properties. As well as α-Ti martensite grains and β-Ti particles interspersed in the α-Ti grain boundaries, there is a third microstructural feature, overlooked by many researchers. This feature is observed as nano-sized particles homogeneously embedded inside the α-Ti laths. Using high-resolution transmission electron microscopy, we reveal that these nano-sized features do not constitute a different phase. Instead, they define isolated regions of α-Ti in its relaxed form, surrounded by the heavily strained form of the α-Ti phase. This phenomenon is a result of the “incomplete” precipitation of the β-Ti phase following the heat treatment stage. The straining of the α-Ti phase appears as a shift in the equilibrium atomic position. Full article
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16 pages, 9334 KB  
Article
Polyethyleneimine Modified Expanded Vermiculite-Supported Nano Zero-Valent Iron for Cr(VI) Removal from Aqueous Solution
by Xinyu Yang, Yan Mu, Lina Zhang, Dan Sun, Tiantian Jian and Weiliang Tian
Materials 2025, 18(13), 2930; https://doi.org/10.3390/ma18132930 - 20 Jun 2025
Viewed by 862
Abstract
In order to develop an efficient, environmentally friendly heavy metal ions adsorbent, the amino-modified expanded vermiculite-supported nano zero-valent iron (nZVI@PEI/EVMT) was prepared by using polyethyleneimine (PEI) as the functional reagent and expanded vermiculite (EVMT) as the carrier. The characterization results of nZVI@PEI/EVMT confirm [...] Read more.
In order to develop an efficient, environmentally friendly heavy metal ions adsorbent, the amino-modified expanded vermiculite-supported nano zero-valent iron (nZVI@PEI/EVMT) was prepared by using polyethyleneimine (PEI) as the functional reagent and expanded vermiculite (EVMT) as the carrier. The characterization results of nZVI@PEI/EVMT confirm that the PEI modification did not destroy the crystal configuration of EVMT, and when nano zero-valent iron (nZVI) was successfully loaded onto the PEI/EVMT surface, the value of saturation magnetic field was 41.5 emu/g, which could be separated from solution with magnet. The performance of Cr(VI) adsorption onto nZVI@PEI/EVMT was studied, showing that the ideal mass ratio for nZVI@PEI/EVMT was 1:1, and the removal capacity was largest when solution pH was 2. After four adsorption–desorption cycles, the adsorption amounts remained 40.1 mg/g. The Cr(VI) adsorption onto nZVI@PEI/EVMT was more consistent with a pseudo-second-order kinetics equation. Isotherm adsorption data accord with the Langmuir model, which suggests that the adsorption was the monolayer, the maximum adsorption amount was 116.2 mg/g at 30 °C and pH 2, and the adsorption was spontaneous and endothermic. It was inferred that the adsorption mechanisms included electrostatic attraction, reduction, chemical complexation, and co-precipitation. Full article
(This article belongs to the Section Polymeric Materials)
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