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Keywords = misalignment tolerance

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19 pages, 9745 KiB  
Article
Reconfigurable Wireless Power Transfer System with High Misalignment Tolerance Using Coaxial Antipodal Dual DD Coils for AUV Charging Applications
by Yonglu Liu, Mingxing Xiong, Qingxuan Zhang, Fengshuo Yang, Yu Lan, Jinhai Jiang and Kai Song
Energies 2025, 18(15), 4148; https://doi.org/10.3390/en18154148 - 5 Aug 2025
Viewed by 329
Abstract
Wireless power transfer (WPT) systems for autonomous underwater vehicles (AUVs) are gaining traction in marine exploration due to their operational convenience, safety, and flexibility. Nevertheless, disturbances from ocean currents and marine organisms frequently induce rotational, axial, and air-gap misalignments, significantly degrading the output [...] Read more.
Wireless power transfer (WPT) systems for autonomous underwater vehicles (AUVs) are gaining traction in marine exploration due to their operational convenience, safety, and flexibility. Nevertheless, disturbances from ocean currents and marine organisms frequently induce rotational, axial, and air-gap misalignments, significantly degrading the output power stability. To mitigate this issue, this paper proposes a novel reconfigurable WPT system utilizing coaxial antipodal dual DD (CAD-DD) coils, which strategically switches between a detuned S-LCC topology and a detuned S-S topology at a fixed operating frequency. By characterizing the output power versus the coupling coefficient (P-k) profiles under both reconfiguration modes, a parameter design methodology is developed to ensure stable power delivery across wide coupling variations. Experimental validation using a 1.2 kW AUV charging prototype demonstrates remarkable tolerance to misalignment: ±30° rotation, ±120 mm axial displacement, and 20–50 mm air-gap variation. Within this range, the output power fluctuation is confined to within 5%, while the system efficiency exceeds 85% consistently, peaking at 91.56%. Full article
(This article belongs to the Special Issue Advances in Wireless Power Transfer Technologies and Applications)
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16 pages, 23926 KiB  
Article
Electrical Connector Assembly Based on Compliant Tactile Finger with Fingernail
by Wenhui Yang, Hongliang Zhao, Chengxiao He and Longhui Qin
Biomimetics 2025, 10(8), 512; https://doi.org/10.3390/biomimetics10080512 - 5 Aug 2025
Viewed by 405
Abstract
Robotic assembly of electrical connectors enables the automation of high-efficiency production of electronic products. A rigid gripper is adopted as the end-effector by the majority of existing works with a force–torque sensor installed at the wrist, which suffers from very limited perception capability [...] Read more.
Robotic assembly of electrical connectors enables the automation of high-efficiency production of electronic products. A rigid gripper is adopted as the end-effector by the majority of existing works with a force–torque sensor installed at the wrist, which suffers from very limited perception capability of the manipulated objects. Moreover, the grasping and movement actions, as well as the inconsistency between the robot base and the end-effector frame, tend to result in angular misalignment, usually leading to assembly failure. Bio-inspired by the human finger, we designed a tactile finger in this paper with three characteristics: (1) Compliance: A soft ‘skin’ layer provides passive compliance for plenty of manipulation actions, thus increasing the tolerance for alignment errors. (2) Tactile Perception: Two types of sensing elements are embedded into the soft skin to tactilely sense the involved contact status. (3) Enhanced manipulation force: A rigid fingernail is designed to enhance the manipulation force and enable potential delicate operations. Moreover, a tactile-based alignment algorithm is proposed to search for the optimal orientation angle about the z axis. In the application of U-disk insertion, the three characteristics are validated and a success rate of 100% is achieved, whose generalization capability is also validated through the assembly of three types of electrical connectors. Full article
(This article belongs to the Section Bioinspired Sensorics, Information Processing and Control)
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26 pages, 4981 KiB  
Article
Modeling and Characteristic Analysis of Mistuned Series–Series-Compensated Wireless Charging System for EVs
by Weihan Li, Yunhan Han and Chenxu Li
Energies 2025, 18(15), 4091; https://doi.org/10.3390/en18154091 - 1 Aug 2025
Viewed by 311
Abstract
Cumulative mistuning effects in electric vehicle wireless charging systems, arising from component tolerances, coil misalignments, and aging-induced drifts, can significantly degrade system performance. To mitigate this issue, this work establishes an analysis model for mistuned series–series-compensated wireless power transfer (WPT) systems. Through equivalent [...] Read more.
Cumulative mistuning effects in electric vehicle wireless charging systems, arising from component tolerances, coil misalignments, and aging-induced drifts, can significantly degrade system performance. To mitigate this issue, this work establishes an analysis model for mistuned series–series-compensated wireless power transfer (WPT) systems. Through equivalent simplification of mistuned parameters, we systematically examine the effects of compensation capacitances and coil inductances on input impedance, output power, and efficiency in SS-compensated topologies across wide load ranges and different coupling coefficients. Results reveal that transmitter-side parameter deviations exert more pronounced impacts on input impedance and power gain than receiver-side variations. Remarkably, under receiver-side inductance mistuning of −20%, a significant 32° shift in the input impedance angle was observed. Experimental validation on a 500 W prototype confirms ≤5% maximum deviation between calculated and measured values for efficiency, input impedance angle, and power gain. Full article
(This article belongs to the Special Issue Wireless Charging Technologies for Electric Vehicles)
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18 pages, 8141 KiB  
Review
AI-Driven Aesthetic Rehabilitation in Edentulous Arches: Advancing Symmetry and Smile Design Through Medit SmartX and Scan Ladder
by Adam Brian Nulty
J. Aesthetic Med. 2025, 1(1), 4; https://doi.org/10.3390/jaestheticmed1010004 - 1 Aug 2025
Viewed by 820
Abstract
The integration of artificial intelligence (AI) and advanced digital workflows is revolutionising full-arch implant dentistry, particularly for geriatric patients with edentulous and atrophic arches, for whom achieving both prosthetic passivity and optimal aesthetic outcomes is critical. This narrative review evaluates current challenges in [...] Read more.
The integration of artificial intelligence (AI) and advanced digital workflows is revolutionising full-arch implant dentistry, particularly for geriatric patients with edentulous and atrophic arches, for whom achieving both prosthetic passivity and optimal aesthetic outcomes is critical. This narrative review evaluates current challenges in intraoral scanning accuracy—such as scan distortion, angular deviation, and cross-arch misalignment—and presents how innovations like the Medit SmartX AI-guided workflow and the Scan Ladder system can significantly enhance precision in implant position registration. These technologies mitigate stitching errors by using real-time scan body recognition and auxiliary geometric references, yielding mean RMS trueness values as low as 11–13 µm, comparable to dedicated photogrammetry systems. AI-driven prosthetic design further aligns implant-supported restorations with facial symmetry and smile aesthetics, prioritising predictable midline and occlusal plane control. Early clinical data indicate that such tools can reduce prosthetic misfits to under 20 µm and lower complication rates related to passive fit, while shortening scan times by up to 30% compared to conventional workflows. This is especially valuable for elderly individuals who may not tolerate multiple lengthy adjustments. Additionally, emerging AI applications in design automation, scan validation, and patient-specific workflow adaptation continue to evolve, supporting more efficient and personalised digital prosthodontics. In summary, AI-enhanced scanning and prosthetic workflows do not merely meet functional demands but also elevate aesthetic standards in complex full-arch rehabilitations. The synergy of AI and digital dentistry presents a transformative opportunity to consistently deliver superior precision, passivity, and facial harmony for edentulous implant patients. Full article
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15 pages, 5889 KiB  
Article
A Strong Misalignment Tolerance Wireless Power Transfer System for AUVs with Hybrid Magnetic Coupler
by Haibing Wen, Xiaolong Zhou, Yu Wang, Zhengchao Yan, Kehan Zhang, Jie Wen, Lei Yang, Yaopeng Zhao, Yang Liu and Xiangqian Tong
J. Mar. Sci. Eng. 2025, 13(8), 1423; https://doi.org/10.3390/jmse13081423 - 25 Jul 2025
Viewed by 273
Abstract
Wireless power transfer systems require not only strong coupling capabilities but also stable output under various misalignment conditions. This paper proposes a hybrid magnetic coupler for autonomous underwater vehicles (AUVs), featuring two identical arc-shaped rectangular transmitting coils and a combination of an arc-shaped [...] Read more.
Wireless power transfer systems require not only strong coupling capabilities but also stable output under various misalignment conditions. This paper proposes a hybrid magnetic coupler for autonomous underwater vehicles (AUVs), featuring two identical arc-shaped rectangular transmitting coils and a combination of an arc-shaped rectangular receiving coil and two anti-series connected solenoid coils. The arc-shaped rectangular receiving coil captures the magnetic flux generated by the transmitting coil, which is directed toward the center, while the solenoid coils capture the axial magnetic flux generated by the transmitting coil. The parameters of the proposed magnetic coupler have been optimized to enhance the coupling coefficient and improve the system’s tolerance to misalignments. To verify the feasibility of the proposed magnetic coupler, a 300 W prototype with LCC-S compensation topology is built. Within a 360° rotational misalignment range, the system’s output power maintains around 300 W, with a stable power transmission efficiency of over 92.14%. When axial misalignment of 40 mm occurs, the minimum output power is 282.8 W, and the minimum power transmission efficiency is 91.6%. Full article
(This article belongs to the Section Ocean Engineering)
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15 pages, 3227 KiB  
Article
A Symmetrical Cross Double-D Coil with Improved Misalignment Tolerance for WPT Systems
by Ashwini Rathod, Satish M. Mahajan and Taiye Owu
World Electr. Veh. J. 2025, 16(7), 405; https://doi.org/10.3390/wevj16070405 - 18 Jul 2025
Viewed by 439
Abstract
Inductive Wireless Power Transfer (WPT) technologies are advancing significantly in the electric vehicle (EV) charging applications. Misalignment between transmitting and receiving coils can considerably affect power transmission efficiency in WPT systems. Prior research involved power electronics as well as electromagnetic couplers. This work [...] Read more.
Inductive Wireless Power Transfer (WPT) technologies are advancing significantly in the electric vehicle (EV) charging applications. Misalignment between transmitting and receiving coils can considerably affect power transmission efficiency in WPT systems. Prior research involved power electronics as well as electromagnetic couplers. This work focuses on the coil design aspect of electromagnetic couplers. A relatively new concept of Symmetrical Cross Double-D (SCDD) type of the coil design is introduced specifically to maximize tolerance to misalignment while sustaining significant amount of power transferred. Mutual inductance was determined for the perfect alignment and misalignment positions of the SCDD coils. Mutual inductance obtained from the simulation was validated from the experimental measurements. The SCDD electromagnetic coupler demonstrated almost 2.5 times superior tolerance to misalignment of coils compared to the conventional circular coupler while maintaining at least 78% of maximum power transfer even at a lateral misalignment of 40 mm. Full article
(This article belongs to the Special Issue Wireless Power Transfer Technology for Electric Vehicles)
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24 pages, 8345 KiB  
Article
Enhancing Reliability in Redundant Homogeneous Sensor Arrays with Self-X and Multidimensional Mapping
by Elena Gerken and Andreas König
Sensors 2025, 25(13), 3841; https://doi.org/10.3390/s25133841 - 20 Jun 2025
Viewed by 2770
Abstract
Mechanical defects and sensor failures can substantially undermine the reliability of low-cost sensors, especially in applications where measurement inaccuracies or malfunctions may lead to critical outcomes, including system control disruptions, emergency scenarios, or safety hazards. To overcome these challenges, this paper presents a [...] Read more.
Mechanical defects and sensor failures can substantially undermine the reliability of low-cost sensors, especially in applications where measurement inaccuracies or malfunctions may lead to critical outcomes, including system control disruptions, emergency scenarios, or safety hazards. To overcome these challenges, this paper presents a novel Self-X architecture with sensor redundancy, which incorporates dynamic calibration based on multidimensional mapping. By extracting reliable sensor readings from imperfect or defective sensors, the system utilizes Self-X principles to dynamically adapt and optimize performance. The approach is initially validated on synthetic data from tunnel magnetoresistance (TMR) sensors to facilitate method analysis and comparison. Additionally, a physical measurement setup capable of controlled fault injection is described, highlighting practical validation scenarios and ensuring the realism of synthesized fault conditions. The study highlights a wide range of potential TMR sensor failures that compromise long-term system reliability and demonstrates how multidimensional mapping effectively mitigates both static and dynamic errors, including offset, amplitude imbalance, phase shift, mechanical misalignments, and other issues. Initially, four individual TMR sensors exhibited mean absolute error (MAE) of 4.709°, 5.632°, 2.956°, and 1.749°, respectively. To rigorously evaluate various dimensionality reduction (DR) methods, benchmark criteria were introduced, offering insights into the relative improvements in sensor array accuracy. On average, MAE was reduced by more than 80% across sensor combinations. A clear quantitative trend was observed: for instance, the MAE decreases from 4.7°–5.6° for single sensors to 0.111° when the factor analysis method was applied to four sensors. This demonstrates the concrete benefit of sensor redundancy and DR algorithms for creating robust, fault-tolerant measurement systems. Full article
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14 pages, 2988 KiB  
Article
Numerical Analysis for Cost-Effective Temperature Reduction in High-Power Light-Emitting Diodes Using Thermal via Array
by Yong Jin Hwang, Bo-Yeon Lee, Min Ji Kim, Seung-Chul Park, Kanghee Won and Se-Um Kim
Appl. Sci. 2025, 15(12), 6505; https://doi.org/10.3390/app15126505 - 9 Jun 2025
Viewed by 452
Abstract
The dissipation of excessive heat in high-power light-emitting diodes (LEDs) is essential for maintaining luminous efficiency, color stability, and device lifetime. While the incorporation of thermal vias in substrates is commonly used to improve heat dissipation, increasing their number is difficult in the [...] Read more.
The dissipation of excessive heat in high-power light-emitting diodes (LEDs) is essential for maintaining luminous efficiency, color stability, and device lifetime. While the incorporation of thermal vias in substrates is commonly used to improve heat dissipation, increasing their number is difficult in the limited area due to fabrication constraints. In this study, we use finite element analysis to investigate the effects of thermal via configurations on LED performance, including variations in the number of vias, spacing between vias, and their misalignment relative to the LED, arising from manufacturing tolerances. We found that the reduction in LED temperature saturated beyond a certain number of vias. Moreover, heat reduction can be further enhanced by optimizing the spacing between vias under a fixed number of vias. Based on these findings, the design of via configurations can achieve both fabrication feasibility and effective heat dissipation in high-power LEDs. Full article
(This article belongs to the Special Issue Recent Advances and Applications Related to Light-Emitting Diodes)
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31 pages, 14906 KiB  
Article
Simulation Analysis and Experimental Verification of the Transport Characteristics of a High-Volume CubeSat Storage Device
by Yong Zhao, Yuhao Zhang, Zeming Zhao, Chenyuan Li, Lili Zhang, Xiaoze Yang, Honghao Yue, Caiting He, Jianlei Zhu, Ye erken Halishi, Youle Wu, Guicheng Xing and Milamujiang Kezierbieke
Aerospace 2025, 12(6), 466; https://doi.org/10.3390/aerospace12060466 - 25 May 2025
Viewed by 540
Abstract
To enhance the efficiency and extent of space resource development and utilization, this paper proposes a device designed for large-scale storage and transport of multi-species CubeSats, characterized by its high storage density and efficient transport capabilities. This paper comprehensively describes the structural composition [...] Read more.
To enhance the efficiency and extent of space resource development and utilization, this paper proposes a device designed for large-scale storage and transport of multi-species CubeSats, characterized by its high storage density and efficient transport capabilities. This paper comprehensively describes the structural composition and operational principles of this storage and transport system. Using dynamic simulation analysis, this paper studies the deployment mechanism of CubeSats within the push device and identifies the movement rules of the CubeSats during the deployment process. Simulation results show that under microgravity conditions, the average linear displacement speed of CubeSats reaches 32.8 mm/s during the pushing process. A prototype of the storage device was developed and tested for scenarios where the CubeSat’s initial position is aligned or misaligned relative to the transport pallet. The test results demonstrate that when the CubeSat’s initial attitude is misaligned, its pose can be autonomously adjusted to an ideal state upon entering the capture slide, with a maximum deviation of less than one degree. The designed push device and transport pallet exhibit robust anti-interference and tolerance capabilities. The transport process after pushing was tested, and the CubeSat pushed into the transport pallet was able to be stably transported to the designated location. In this process, the movement of the transport pallet was not interfered with by the storage device. The pushing device can complete the pushing task well. Full article
(This article belongs to the Special Issue Small Satellite Missions)
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16 pages, 5956 KiB  
Article
Transmitting Double-D Coil to Wirelessly Recharge the Battery of a Drone with a Receiving Coil Integrated in the Landing Gear
by Wassim Boumerdassi, Tommaso Campi, Silvano Cruciani, Francesca Maradei and Mauro Feliziani
Energies 2025, 18(10), 2587; https://doi.org/10.3390/en18102587 - 16 May 2025
Viewed by 519
Abstract
The aim of this work is the design of a 200 W transmitting coil for a high-power wireless power transfer (WPT) system based on magnetic resonant coupling (MRC) to charge the battery of a drone in 1 h equipped with a WPT receiving [...] Read more.
The aim of this work is the design of a 200 W transmitting coil for a high-power wireless power transfer (WPT) system based on magnetic resonant coupling (MRC) to charge the battery of a drone in 1 h equipped with a WPT receiving coil integrated into the landing gear. This innovative solution is based on the use of the landing gear as the receiving coil, thereby obviating the need for an additional component (e.g., separate receiving coil). The proposed landing gear is fabricated from aluminum, to reduce weight, and to improve mechanical robustness and electrical performance. Consequently, the design reduces overall weight and system complexity while minimizing potential destabilization of the drone’s flight dynamics. However, a specific design of the primary coil is required to ensure high efficiency even in case of an inaccurate landing of the drone on a ground pad. To this aim, a double-D configuration is here proposed and optimized for the transmitting coil, while a double coil receiver in combination with a charge controller that uses a maximum power point tracking (MPPT) algorithm is integrated into the landing gear. The results obtained from the simulations demonstrate that the proposed WPT system has excellent electrical efficiency and very high tolerance to coil misalignment in terms of the coupling coefficient due to imprecise landing. The transmission efficiency of the final test prototype can reach 95% with a coupling coefficient of k = 0.16, and it can drop to a minimum of 85% when misalignment occurs resulting in k = 0.06. Full article
(This article belongs to the Special Issue Advances in Wireless Power Transfer Technologies and Applications)
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17 pages, 6072 KiB  
Article
Parameter Investigations of Waveguide-Integrated Lithium Niobate Photonic Crystal Microcavity
by Sohail Muhammad, Dingwei Chen, Chengwei Xian, Jun Zhou, Zhongke Lei, Pengju Kuang, Liang Ma, Guangjun Wen, Boyu Fan and Yongjun Huang
Photonics 2025, 12(5), 475; https://doi.org/10.3390/photonics12050475 - 12 May 2025
Cited by 2 | Viewed by 712
Abstract
Despite significant progress, fabricating two-dimensional (2D) lithium niobate (LN)-based photonic crystal (PhC) cavities integrated with tapered and PhC waveguides remains challenging, due to structural imperfections. Notable, especially, are variations in hole radius (r) and inclination angle (°), which induce bandgap shifts [...] Read more.
Despite significant progress, fabricating two-dimensional (2D) lithium niobate (LN)-based photonic crystal (PhC) cavities integrated with tapered and PhC waveguides remains challenging, due to structural imperfections. Notable, especially, are variations in hole radius (r) and inclination angle (°), which induce bandgap shifts and degrade quality factors (Q-factor). These fabrication errors underscore the critical need to address nanoscale tolerances. Here, we systematically investigate the impacts of key geometric parameters on optical performance and optimize a 2D LN-based cavity integrated with taper and PhC waveguide system. Using a 3D Finite-Difference Time-Domain (FDTD) and varFDTD simulations, we identify stringent fabrication thresholds. The a must exceed 0.72 µm to sustain Q > 107; reducing a to 0.69 µm collapses Q-factors below 104, due to under-coupled modes and bandgap misalignment, which necessitates ±0.005 µm precision. When an r < 0.22 µm weakens confinement, Q plummets to 2 × 104 at r = 0.20 µm (±0.01 µm etching tolerance). Inclination angles < 70° induce 100× Q-factor losses, requiring ±2° alignment for symmetric modes. Air slot width (s) variations shift resonant wavelengths and require optimization in coordination with the inclination angle. By optimizing s and the inclination angle (at 70°), we achieve a record Q-factor of 6.21 × 106, with, in addition, C-band compatibility (1502–1581 nm). This work establishes rigorous design–fabrication guidelines, demonstrating the potential for LN-based photonic devices with high nano-fabrication robustness. Full article
(This article belongs to the Special Issue Advances in Integrated Photonics)
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30 pages, 1096 KiB  
Review
Next-Generation Smart Inverters: Bridging AI, Cybersecurity, and Policy Gaps for Sustainable Energy Transition
by Hilmy Awad and Ehab H. E. Bayoumi
Technologies 2025, 13(4), 136; https://doi.org/10.3390/technologies13040136 - 1 Apr 2025
Viewed by 1720
Abstract
Smart inverters are pivotal in modern renewable energy systems, enabling efficient grid integration, stability, and advanced control of distributed energy resources. While existing literature addresses their technical functionalities, significant research gaps persist in areas such as interoperability, cybersecurity, standardization, and the integration of [...] Read more.
Smart inverters are pivotal in modern renewable energy systems, enabling efficient grid integration, stability, and advanced control of distributed energy resources. While existing literature addresses their technical functionalities, significant research gaps persist in areas such as interoperability, cybersecurity, standardization, and the integration of artificial intelligence for adaptive control. This article provides a comprehensive review of smart inverter technologies, emphasizing their role in renewable energy applications, advanced control strategies, and unresolved challenges. By systematically analyzing recent advancements and case studies, the paper identifies critical limitations in current practices, including economic barriers, regulatory misalignments, and fault tolerance under dynamic grid conditions. The review contributes to the field by synthesizing dispersed knowledge, highlighting under-researched areas, and proposing actionable pathways for future innovation. The main findings reveal the transformative potential of AI-driven grid-forming inverters for enhancing grid stability and resilience. However, their widespread adoption is hindered by the absence of harmonized standards and misaligned policy frameworks. Consequently, this review underscores the urgent need for policymakers to develop and implement supportive regulatory structures that facilitate the deployment of AI-enabled smart inverters and establish unified standards to ensure interoperability and cybersecurity. This work serves as a foundational reference for researchers and policymakers aiming to address technical and systemic bottlenecks in smart inverter deployment. Full article
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13 pages, 4221 KiB  
Article
A Method to Address the Impact of Incident Conditions on the Spectral Reconstruction of the Talbot Wavemeter
by Yiming Wang, Yu Huang, Xiaohu Yang, Zhanfeng Li and Yue Li
Sensors 2025, 25(5), 1609; https://doi.org/10.3390/s25051609 - 6 Mar 2025
Viewed by 662
Abstract
The Talbot wavemeter has attracted widespread attention from researchers in recent years due to its advantages of miniaturization and low cost. However, the impact of varying incident conditions caused by factors such as alignment has remained a challenge for spectral retrieval. This paper [...] Read more.
The Talbot wavemeter has attracted widespread attention from researchers in recent years due to its advantages of miniaturization and low cost. However, the impact of varying incident conditions caused by factors such as alignment has remained a challenge for spectral retrieval. This paper first derives the influence of different incident conditions on the interference pattern based on Fresnel diffraction and verifies the derivation through simulations. We propose a method to address the impact of incident conditions on the interference pattern. By adding a grating with a different periodicity in front of the detector, Moiré fringes are generated in the periodicity dimension, increasing the fringe period and thus enlarging the tolerance for angular misalignment. Finally, we constructed a Talbot wavemeter based on a double-grating structure, achieving a spectral resolution of 9 nm at 360 nm. This method provides a reference for the future development of a high-precision, high-resolution Talbot wavemeter. Full article
(This article belongs to the Section Optical Sensors)
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18 pages, 5207 KiB  
Article
Misalignment in Mechanical Interlocking Heterogeneous Integration: Emergent Behavior and Geometry Optimization
by Matthew Nakamura, Corrisa Heyes, Ethan Rocheville, Kirsten Peterson and Joseph J. Brown
Micromachines 2025, 16(3), 305; https://doi.org/10.3390/mi16030305 - 4 Mar 2025
Viewed by 804
Abstract
This paper addresses the challenge of misalignment in cantilever-based mechanical interlocking structures used for the heterogeneous integration of integrated circuits (ICs). As IC applications expand into flexible and multi-functional platforms, precise alignment becomes critical to maintaining optimal mechanical and electrical performance. We investigate [...] Read more.
This paper addresses the challenge of misalignment in cantilever-based mechanical interlocking structures used for the heterogeneous integration of integrated circuits (ICs). As IC applications expand into flexible and multi-functional platforms, precise alignment becomes critical to maintaining optimal mechanical and electrical performance. We investigate the effects of X and Y misalignment on snap-through forces in cantilever arrays, focusing on their impact on mechanical integrity. The experimental results demonstrate that for X-axis misalignments below 15%, the increase in the required snap-through force is less than 5%. In contrast, Y-axis misalignment shows an even more negligible impact, with less than a 5% reduction in force for up to 20% misalignment. Additionally, through polynomial fits of the model across a range of cantilever angles, this study provides a design template for future exploration of cantilever interactions using nonlinear mechanics while minimizing computational load. These findings offer valuable insights for optimizing misalignment tolerance and improving the design of interlocking structures for IC integration, contributing to the development of robust systems for next-generation IC devices. Full article
(This article belongs to the Special Issue Advanced Packaging Technology for MEMS Devices)
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16 pages, 5175 KiB  
Article
Underwater Invisible Light Communication Network with Beam Steering Technology for Dynamic Switching Between Aerial and Underwater Optical Paths
by Kiichiro Kuwahara, Keita Tanaka, Ayumu Kariya, Shogo Hayashida and Takahiro Kodama
Sensors 2025, 25(4), 1053; https://doi.org/10.3390/s25041053 - 10 Feb 2025
Viewed by 830
Abstract
This study proposes a bidirectional underwater optical wireless communication network that maximizes data transmission capacity by dynamically switching between underwater and aerial optical paths based on channel conditions. The proposed system employs adaptive modulation and beam steering techniques to address dynamic factors, such [...] Read more.
This study proposes a bidirectional underwater optical wireless communication network that maximizes data transmission capacity by dynamically switching between underwater and aerial optical paths based on channel conditions. The proposed system employs adaptive modulation and beam steering techniques to address dynamic factors, such as turbidity and transmission distance, in underwater channels. The experimental results revealed that switching to the aerial optical path when the underwater transmission distance exceeded 1.8 m led to significant performance improvements, with consistent SNR and bit rates maintained in the aerial channel, unlike the exponential degradation observed underwater. Dynamic evaluations demonstrated that the system maintained high transmission capacity and SNR stability, even with incremental increases in underwater distances. In a 4K UHD video streaming experiment, switching from the underwater optical path to the aerial path reduced video quality degradation, delivering near-original video quality with latency as low as 20 ms. Furthermore, tolerance experiments for beam steering misalignment showed a sharp performance drop at a maximum misalignment of 2 degrees, with a 12 dB SNR loss and a reduction of 222 Mbps in transmission capacity. These findings suggest that selectively utilizing underwater and aerial optical paths based on channel conditions enables reliable and efficient data transmission, paving the way for next-generation underwater optical wireless communication networks. Full article
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