Search Results (175)

This study developed sustainable biocomposites composed of polylactic acid (PLA) and surface-treated pineapple core powder (PACP), fabricated via extrusion and fused deposition modelling (FDM). PACP loadings of 1–3 vol% were combined after chemical modification with NaOH and silane to improve interfacial bonding. Particle morphology showed increased porosity and surface roughness following treatment. The melt flow index (MFI) increased from 31.56 to 35.59 g/10 min at 2 vol% PACP, showing improved flowability. Differential scanning calorimetry (DSC) showed the emergence of cold crystallization (T_cc ~121 °C) and an increase in crystallinity from 35.7% (neat PLA) to 47.3% (2 vol% PACP). Thermogravimetric analysis showed only slight decreases in T₅ and T_max, showing the thermal stability. The mechanical testing of extruded filaments showed increased modulus (1463 to 1518 MPa) but a decrease in tensile strength and elongation. For the 3D-printed samples, elongation at break increased slightly at 1–2 vol% PACP, likely because of the improvement in interlayer fusion. Though, at 3 vol% PACP, the mechanical properties declined, consistent with filler agglomeration observed in SEM. Overall, 2 vol% PACP offered the optimal balance between printability, crystallinity, and mechanical performance. These results reveal the possibility of PACP as a value-added biowaste filler for eco-friendly PLA composites suitable for extrusion and 3D printing applications. Full article

In this research, novel biocomposite filaments were developed by incorporating coffee silver skin (CSS) waste into polylactic acid (PLA) for use in Fused Filament Fabrication (FFF) technology. CSS was blended with PLA at concentrations of 0, 5, 10, and 15 wt.% to address the waste disposal challenge and produce environmentally friendly composite biofilaments for FFF, supporting circular economic efforts. These filaments have the potential to be used in sustainable prototyping, functional parts, and consumer products. A comprehensive analysis was conducted to examine the effect of printing temperature on dimensional accuracy, melt flow index (MFI), and mechanical properties. Higher printing temperatures and increased CSS content led to larger dimensions due to increased material fluidity, as confirmed by MFI results, which increased from 3.5 g/10 min (0% CSS) to 5.8 g/10 min (15% CSS) at 180 °C, reaching 26.3 g/10 min at 220 °C. Tensile tests on 3D-printed specimens indicated an improvement in elastic modulus with increasing CSS content at lower temperatures (180 °C), rising from 1622 MPa (0% CSS) to 1952 MPa (15% CSS), representing about a 20% increase. However, at higher temperatures, the elastic modulus decreased, possibly due to the poor dispersion and agglomeration of filler particles. Tensile strength generally decreased with CSS addition, especially at higher loadings, while yield elongation remained low (~1.4–1.7%), indicating a more brittle material. The findings also revealed no significant thermal changes with increasing CSS content, and good printability was achieved for all compositions, which was characterized by good layer adhesion, the absence of warping, and the ease of extrusion. Full article

Using a digital oscilloscope, the main harmonics resulting from the application of different frequencies and power levels of ultrasonic waves during the polymer extrusion process were identified. The primary harmonics are located between 10 and 60 kHz and exhibit unique characteristics, such as shape, crest, and trough, the latter being associated with voltage and current. The crest-to-trough distance (height) observed during processing at 34 kHz and 375 W shows the highest value, which correlates with the highest melt flow index and the lowest apparent viscosity. It is well known that the application of ultrasonic waves can randomly break C-C bonds in hydrocarbon compounds, leading to a decrease in molecular weight. However, the application of ultrasonic waves at different frequencies and power levels can promote chain scission in both high- and medium-molecular-weight polymer chains, thereby increasing the molecular weight distribution. This phenomenon can lead to chain disentanglement, along with chain scission, as evidenced by a decrease in molecular weight at medium power and frequency intensities. Finally, a schematic representation of the interaction between polymer chains and ultrasonic waves is proposed. Full article

The increasing demand for sustainable materials has renewed interest in recycling polyolefins, particularly polypropylene (PP), due to its widespread use and environmental persistence. Post-consumer recycled polypropylene (PP_r), however, often exhibits compromised properties from prior exposure to thermal, oxidative, and mechanical degradation. This study investigates the potential of using post-consumer PP_r in melt-blended extrusion formulations with virgin PP (PP_v), focusing on how different PP_r contents affect processability, thermal stability, oxidative resistance, and mechanical performance. Blends containing 25%, 50%, and 75% PP_r, as well as 100% PP_r and virgin PP, were evaluated using melt flow index (MFI), differential scanning calorimetry (DSC), oxidation induction time (OIT), thermogravimetric analysis (TGA), and tensile testing. Results show that increasing PP_r content improves polymer fluidity and thermal stability under inert conditions but significantly reduces oxidation resistance and ductility. However, the 25% PP_r blend demonstrated a favourable balance between performance and recyclability, presenting 96% of the elastic modulus and 101% of the yield strength of PP_v. Homogenization by extrusion improved the oxidative stability of recycled PP by 22% compared to its non-extruded form. These findings support the use of low-to-moderate levels of PP_r in virgin PP for applications requiring predictable and tunable performance. contributing to circular economy goals. Full article

LDPE was crosslinked with novel dynamic or conventional crosslinking agents during melt processing. Both crosslinkers were synthesized by the esterification of Thiele’s acid or adipic acid with 4-hydroxy-TEMPO. ¹H-NMR showed that a temperature of 170 °C and a reaction time of 24 min are required for a successful crosslinking. The concentrations of crosslinking agents were 1.45, 2.9, and 5.8 mol%. Conventionally crosslinked LDPEs show a decrease in soluble content in hot xylene with increased crosslinker concentrations, while dynamically crosslinked LDPEs show no change after thermal treatment, indicating the scission of dynamic crosslinks. The rheology of both crosslinked LDPEs at 130 °C shows that the stress release is slower than that of neat LDPE, confirming crosslinking, while at 170 °C a shift in the stress release and also a shift in the flow properties of dynamically crosslinked LDPE towards those of neat LDPE are observed, both indicating the cleavage of dynamic crosslinks. Compared to neat LDPE, the mechanical properties of both crosslinked LDPEs show an increase in Young’s modulus and tensile strength and a decrease in elongation and creep when the concentration of both crosslinkers is increased. By increasing the processing temperature to 170 °C, the crystallinity index decreases, leading to a rather small improvement in the mechanical properties. Full article

This study investigates the use of spent coffee grounds (SCGs) as a biofiller in polypropylene (PP) composites, produced via injection molding, as a sustainable alternative to conventional materials. The effects of varying SCG content (1%, 5%, 7%, and 10% w/w) on the flow behavior, thermal stability, mechanical properties, structural integrity, and morphology of the composites were systematically evaluated. Analyses using optical microscopy (OM) and Fourier-transform infrared spectroscopy (FT-IR) revealed significant changes in morphology and structure with SCG addition. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) showed improved thermal stability with increasing SCG content. Mechanical characterization indicated an enhanced hardness and tensile modulus, a near-constant tensile strength, and a decreased toughness and elongation at break with increasing SCG content. Melt flow index (MFI) measurements confirmed suitable processing characteristics. Overall, the PP/SCG composites demonstrate promising performance regarding sustainability and mechanical properties, suggesting their viability as an alternative to traditional materials. Full article

This study investigated the effects of electron beam radiation on the room-temperature and high-temperature mechanical properties of two ethylene-vinyl acetate (EVA) copolymers, designated EVA 206 and EVA 212. These copolymers had varying vinyl acetate (VA) contents (6 wt.% and 12 wt.%), with the same melt flow index of 2.0 g/10 min. Samples were irradiated at doses ranging from 60 to 180 kGy. The impact of electron beam irradiation on the creep, frequency sweep, and stress–strain behaviors of the ethylene-vinyl acetate copolymers was evaluated using a dynamical mechanical analyzer (DMA). Crystallinity was measured using differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD). Creep compliance was quantitatively analyzed using four-parameter and six-parameter models. While crosslinking had minimal influence on the room-temperature properties, it significantly affected the behavior at 150 °C. With increasing irradiation dose, creep compliance decreased, while the shear modulus, viscosity, and shear stress at a strain of 0.03 increased, indicating enhanced resistance to deformation. Crosslink density also increased with irradiation dose. EVA 212 with a higher vinyl acetate content exhibited a higher resistance to creep and better high-temperature mechanical properties across all measurements. Full article

The need for renewable and biodegradable materials for packaging applications has grown significantly in recent years. Growing environmental worries over the widespread use of synthetic and non-biodegradable polymeric packaging, particularly polyethylene, are linked to this increase in demand. This study investigated the degradation properties of low-density polyethylene (LDPE), a material commonly used in packaging, after incorporating various natural fillers that are sustainable, compatible, and biodegradable. The LDPE was mixed with 2.5, 5, and 10 wt.% of sawdust, cellulose powder, and Nanocrystalline cellulose (CNC). The composites were melted and mixed using a twin-screw extruder machine with a screw speed of 50 rpm at 190 °C to produce sheets using a specific die. These sheets were used to prepare samples for rheological tests that measured the viscosity curve, the flow curve, and a non-Newtonian mathematical model using a capillary rheometer at 170, 190, and 210 °C. X-ray diffraction analysis was carried out on the 5 wt.% samples, and a short-term degradation test was conducted in soil with a pH of 6.5, 50% humidity, and a temperature of 27 °C. The results revealed that the composite melts exhibited non-Newtonian behavior, with shear thinning being the dominant characteristic in the viscosity curves. The shear viscosity increased as the different cellulose additives increased. The 5% ratio had a higher viscosity for all composite melts, and the LDPE/CNC melts showed higher viscosities at different temperatures. The curve fitting results confirmed that the power-law model best described the flow behavior of all composite melts. The LDPE/sawdust and cellulose powder melts showed higher flow index (n) and lower viscosity consistency (k) values compared with LDPE/CNC melted at different temperatures. The sawdust and powder composites had greater weight loss compared with the LD vbbPE/CNC composites; digital images supported these results after 30 days. The degradation test and weight loss illustrated stronger relations with the viscosity values at low shear rates. The higher the shear viscosity, the lower the degradation and vice versa. Full article

To address the limitations of poly (lactic acid) (PLA), it was blended with poly (methyl methacrylate) (PMMA) as a toughening component, using MgO nanoparticles (NPs, 0.075–0.15 wt%) as a catalyst. SEM pictures confirmed the good miscibility of the blends. Mechanical tests showed a slight decrease in elastic modulus and tensile strength for the PLA/PMMA125 sample containing 0.125% MgO. Yet, elongation at break rose by over 60% and impact strength increased by over 400% compared to pure PLA. Also, MgO facilitated the shifting of the glass transition temperature (T_g) of both polymers in DSC curves. Additionally, the absence of cold crystallization in PLA, coupled with reductions in its melting temperature (T_m) and crystallinity, were identified as critical factors contributing to improved miscibility within the reactive blend. Melt flow index (MFI) evaluation indicated a decrease in viscosity, while water contact angle measurements revealed an increase in polar groups on the surfaces of the MgO-containing samples. X-ray diffraction (XRD) and transmission electron microscopy (TEM) analyses confirmed the effective distribution and dispersion of NPs throughout the blend, along with a significant decrease in crystallinity. Moreover, DFT calculations were performed to better understand the role of MgO in the reaction. The findings offered key insights into the reaction mechanism, confirming that MgO plays a crucial role in facilitating the transesterification between PLA and PMMA. These findings underscore the enhanced performance of exchange reactions between the active groups of both polymers in the presence of MgO, leading to the formation of PLA-PMMA copolymers with superior miscibility and mechanical properties. Finally, a cell culture assay confirmed the blend’s non-toxicity, showing its versatile potential. Full article

This novel study explores a comprehensive approach, combining fiber and matrix structure–property relationships. By integrating alkali treatment, fiber mapping, and intrinsic fiber properties, this work offers a unique perspective on the mechanical, physical, and thermal properties of biodegradable composites of reinforced polypropylene (PP) and plasticized poly (lactic acid) (PLA), with 25 wt% Kenaf (KBF), Bagasse, Hemp fibers and softwood fibers serving as a control. To enhance fiber–matrix interaction, fibers underwent alkaline treatment using 5% sodium hydroxide (NaOH) for one hour. The mechanical properties, including tensile strength, Young’s modulus, and impact strength, were evaluated alongside physical and thermal properties such as fiber mapping, brightness, heat deflection temperature (HDT), melting temperature, melt flow ratio (MFR), and melt flow index (MFI). Scanning electron microscopy (SEM) was used to assess the biocomposites’ morphology. The results showed that fiber reinforcement improved the tensile and impact strength of PP composites, particularly for treated Bagasse (6.6% and 22%) and Hemp (7% and 44.7%), while Kenaf exhibited minimal change, indicating its inherently high strength. A slight increase in tensile strength and Young’s modulus was observed in all PLA-based composites. The addition of 25% fiber enhanced the thermal properties of both treated and untreated fiber-reinforced composites. Among PP composites, those reinforced with treated fibers exhibited the highest HDT, with Kenaf achieving the best performance (124 °C), followed by Bagasse (93 °C). The HDT values for untreated fibers were 119 °C for KBF, 100 °C for softwood, 86 °C for Bagasse, and 79 °C for Hemp. PLA composites showed a slight increase in HDT with fiber reinforcement. Differential Scanning Calorimetry (DSC) revealed a slight decrease in melting temperature for PP composites and a slight increase for PLA composites. Fiber mapping analysis indicated that Kenaf had the highest aspect ratio, contributing to superior mechanical performance, while Hemp had the lowest aspect ratio and exhibited weaker mechanical properties. Overall, Kenaf and Bagasse fibers demonstrated superior mechanical and thermal properties, comparable to those of softwood fibers, whereas Hemp exhibited moderate performance. The variations in composites behavior were attributed to differences in fiber mapping, alkaline treatment, and the intrinsic properties of both the polymer matrices and the reinforcing fibers. These findings highlight the potential of treated natural fibers, particularly Kenaf and Bagasse, in enhancing the mechanical and thermal properties of biodegradable composites, reinforcing their suitability for sustainable material applications. Full article

To develop novel materials through the recycling of waste polymers and to enhance their mechanical and thermal properties, composites were synthesized using chain extenders (CEs), compatibilizers (PP-g-MA), and short carbon fiber (CF) reinforcements within recycled polyamide 6 (rPA6) and polypropylene (rPP) blends. The recycling of waste polymers holds paramount importance in the context of environmental sustainability. This study investigates the role of additives in effectively improving the properties of recycled polymers. The composites were fabricated using the twin-screw extrusion method and subjected to a comprehensive range of characterizations, including Fourier Transform Infrared Spectroscopy (FTIR), differential scanning calorimetry (DSC), molecular weight analysis, melt flow index (MFI), heat deflection temperature (HDT), tensile testing, impact testing, and Scanning Electron Microscopy (SEM). Additionally, ANOVA statistical methods were applied to analyze HDT, tensile, and impact test results. The findings of this research demonstrate that chain extenders and compatibilizers significantly enhance the mechanical properties of rPA6/rPP blends, while carbon fiber reinforcements markedly improve both tensile strength and impact resistance. Furthermore, the incorporation of rPP led to an approximately 4% reduction in hardness values; however, this loss was effectively compensated by the addition of chain extenders and CF reinforcements, resulting in an overall increase in hardness. It was observed that chain extenders enhanced the elastic modulus and tensile strength by reinforcing interphase bonding, whereas CF reinforcements strengthened the polymer matrix, leading to improved impact resistance. These findings emphasize the synergistic role of chain extenders, compatibilizers, and CF reinforcements in enhancing the mechanical properties of rPA6/rPP blends. The study underscores recycling as both an environmentally beneficial and effective strategy for developing durable, high-performance composites for industrial use. Consequently, the utilization of recycled polymers contributes substantially to the circular and sustainable materials economy, demonstrating the potential for the widespread industrial adoption of such composites. Full article

This study introduces biodegradable nursery bags using poly(lactic acid) (PLA), a widely used biodegradable polymer, and spent coffee grounds (SCGs), a byproduct of the brewing process in the coffee industry. SCGs were oil-extracted to produce extracted spent coffee grounds (exSCGs), which were characterized by their physical properties, chemical functionality, and thermal behavior. The exSCGs were blended with PLA at loadings of 5, 10, and 15 wt%. Analysis showed that exSCGs retained 3–5 wt% residual coffee oil, exhibiting a lower surface area (1.1163 m²/g) compared to SCGs (1.5010 m²/g), along with a higher pore volume (1.148 × 10⁻³ cm³/g) and pore size (~410 nm). All PLA/exSCG bio-composite films displayed a light brown color, well-dispersed exSCG particles, and excellent UV light barrier properties, with transmittance reduced to 1–2%. The residual coffee oil acted as a plasticizer, reducing the glass transition temperature, melting temperature, and crystallinity with increasing exSCG content. Mechanical testing revealed enhanced flexibility compared to neat PLA. Soil burial tests showed increased biodegradability with higher exSCG content, supported by SEM analysis revealing cracks around exSCG particles. The PLA/exSCG blend containing 10 wt% exSCGs exhibited optimal performance, with a significant increase in melt flow index (from 4.22 to 8.17 g/10 min) and approximately double the melt strength of neat PLA, balancing processability and mechanical properties. This innovation provides a sustainable alternative to plastic nursery bags, addressing waste valorization and promoting eco-friendly material development for agricultural applications. Full article

Non-degradable plastic bags are a major contributor to marine and soil pollution. They represent a significant percentage of the generated solid waste and can last for hundreds of years in the environment. The aim of the present study was to find alternatives to conventional non-degradable plastic bags by obtaining biodegradable and compostable bags starting from simple materials like starch, poly(lactic acid) (PLA), and glycerol. Increasing the strength and hardness of the polymer was achieved by adding a mineral (talcum). The preliminary studies indicated that two compositions are suitable for advanced testing to produce the initial granular material. These materials were tested for the determination of melt flow index (MFI), Fourier Transform Infrared Spectroscopy (FTIR), and the polymers response to heating (thermogravimetric analysis, TGA and differential scanning calorimetry, DSC). The polymer biodegradability was evaluated by burial in two types of soil. The obtained results were compared with the same set of experiments performed on conventional polyethylene bags. After three months in the soil, only the materials synthesized in this study show signs of accentuated degradation while polyethylene bags are still intact. The surface morphology was explored by scanning electron microscopy (SEM). The results indicated that the biodegradable thermoplastic material meets the requirements of the European standard EN13432/2002 regarding compostable and biodegradable packaging. Full article

Polyvinyl butyral (PVB) is a specialty polymer primarily used as an interlayer in laminated glass applications with no current circularity plan after the end of its life. This study presents a comprehensive recycling strategy for postconsumed PVB wastes based on a remelting–restabilization approach. Thermo-oxidative degradation of PVB was analyzed under heat and shear stress conditions in an internal mixer apparatus. The degradation mechanism of plasticized PVB (p-PVB) and unplasticized PVB (u-PVB) was identified as chain scission through melt flow rate (MFR), intrinsic viscosity (IV), and yellowness index (YI) characterization. Six different antioxidant (AO) formulations were screened for their effectiveness in inhibiting degradation in both neat u-PVB and p-PVB, as well as retrieved PVB. The phenolic antioxidants 1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)benzene and 4-[[4,6-bis(octylsulfanyl)-1,3,5-triazin-2-yl]amino]-2,6-di-tert-butylphenol were found to be the most effective ones based on MFR, oxidation onset temperature (OOT), and YI evaluations, while the optimal AO concentration was determined at 0.3% w/w. Furthermore, upscaling of the process was achieved by mixing virgin PVB and high-quality retrieved PVB wastes with AOs in a twin-screw extruder. Testing of the recycled samples confirmed that the selected AOs offered resilience against degradation at reprocessing and protection during the next service life of the material. Full article

In this research, poly(lactic acid) (PLA) nanocomposites with multi-walled carbon nanotubes (MWCNT) were produced by extrusion, injection, and compression molding, focusing on electromagnetic shielding. Various amounts of carbon nanotubes (MWCNTs) were tested in PLA matrix, specifically ranging from 1 to 4 parts per hundred resin (phr). The resulting nanocomposites were analyzed before and after undergoing annealing heat treatment. It was observed that as the MWCNT content increased, the melt flow index of PLA decreased. This reduction indicates that the nanotubes were effectively accommodated into the PLA chain. The PLA/MWCNT (2 phr) formulation presented the greatest balance of properties, with potential for electromagnetic shielding application. Scanning electron microscopy (SEM) demonstrated that incorporating 2 phr of carbon nanotubes in PLA promoted good distribution, favoring high electrical conductivity and electromagnetic shielding between 20–22 dB (8.2–18 GHz), corresponding to approximately 99% attenuation. Furthermore, its properties, such as elastic modulus (3156 MPa), tensile strength (65.1 MPa), hardness (77.8 Shore D), and heat deflection temperature (55.3 °C), increased compared to pure PLA. After annealing, the PLA/MWCNT (2 phr) nanocomposite underwent a molecular reordering, resulting in an increased crystalline fraction, as confirmed by X-ray diffraction (XRD). However, the electrical conductivity maintained the same order of magnitude, while the electromagnetic shielding varied from 19.7 to 20 dB. The results indicate that these nanocomposites are promising for electromagnetic shielding applications and can be manufactured in the molten state. Full article