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Search Results (1,821)

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Keywords = mechanical recycling processes

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20 pages, 10391 KiB  
Article
Sustainable Substitution of Petroleum-Based Processing Oils with Soybean-Derived Alternatives in Styrene–Butadiene Rubber: Effects on Processing Behavior and Mechanical Properties
by Yang-Wei Lin, Tsung-Yi Chen, Chen-Yu Chueh, Yi-Ting Chen, Tsunghsueh Wu and Hsi-Ming Hsieh
Polymers 2025, 17(15), 2129; https://doi.org/10.3390/polym17152129 (registering DOI) - 1 Aug 2025
Abstract
This study evaluates the replacement of petroleum-based naphthenic oil with four types of soybean-derived alternatives—virgin soybean oil (SBO), epoxidized SBO (ESBO), expired SBO, and recycled SBO—in styrene–butadiene rubber (SBR) composites. The materials were tested in both staining rubber (SR) and non-staining rubber (NSR) [...] Read more.
This study evaluates the replacement of petroleum-based naphthenic oil with four types of soybean-derived alternatives—virgin soybean oil (SBO), epoxidized SBO (ESBO), expired SBO, and recycled SBO—in styrene–butadiene rubber (SBR) composites. The materials were tested in both staining rubber (SR) and non-staining rubber (NSR) systems to assess processing characteristics, mechanical performance, and environmental durability. Among the alternatives, SBO demonstrated the best overall performance, improving processability and tensile strength by over 10%, while ESBO enhanced ozone resistance by 35% due to its epoxide functionality. Expired and recycled SBOs maintained essential mechanical properties within 90% of virgin SBO values. The full replacement of CH450 with SBO in tire prototypes resulted in burst strength exceeding 1000 kPa and stable appearance after 5000 km of road testing. To validate industrial relevance, the developed green tire was exhibited at the 2025 Taipei International Cycle Show, attracting interest from international buyers and stakeholders for its eco-friendly composition and carbon footprint reduction potential, thereby demonstrating both technical feasibility and commercial viability. Full article
(This article belongs to the Special Issue Functional Polymers and Their Composites for Sustainable Development)
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28 pages, 9076 KiB  
Article
Performance Evaluation of Waste Toner and Recycled LDPE-Modified Asphalt Pavement: A Mechanical and Carbon Assessment-Based Optimization Approach Towards Sustainability
by Muhammad Usman Siddiq, Muhammad Kashif Anwar, Faris H. Almansour, Jahanzeb Javed and Muhammad Ahmed Qurashi
Sustainability 2025, 17(15), 7003; https://doi.org/10.3390/su17157003 (registering DOI) - 1 Aug 2025
Viewed by 56
Abstract
Due to the increasing environmental concerns and the growing generation of electronic waste and plastic, sustainable waste management solutions are essential for the construction industry. This study explores the potential of using electronic waste toner powder (WTP) and recycled low-density polyethylene (LDPE), either [...] Read more.
Due to the increasing environmental concerns and the growing generation of electronic waste and plastic, sustainable waste management solutions are essential for the construction industry. This study explores the potential of using electronic waste toner powder (WTP) and recycled low-density polyethylene (LDPE), either individually or in combination as modifiers for asphalt binder to enhance pavement performance and reduce environmental impact. The analysis focused on three key components: (1) binder development and testing; (2) performance evaluation through Marshall stability, indirect tensile strength, and Dynamic Shear Rheometer (DSR) testing for rutting resistance; and (3) sustainability assessment in terms of carbon footprint reduction. The results revealed that the formulation of 25% WTP and 8% LDPE processed at 160 °C achieved the best mechanical performance and lowest carbon index, enhancing Marshall stability by 32% and rutting resistance by 41%. Additionally, this formulation reduced the carbon footprint by 27% compared to conventional asphalt. The study demonstrated that the combination of WTP and LDPE significantly improves the sustainability and performance of asphalt pavements, offering mechanical, environmental, and economic benefits. By providing a quantitative assessment of waste-modified asphalt, this study uniquely demonstrates the combined use of WTP and LDPE in asphalt, offering a novel dual-waste valorization approach that enhances pavement performance while promoting circular economy practices. Full article
(This article belongs to the Special Issue Sustainable Development of Asphalt Materials and Pavement Engineering)
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19 pages, 6409 KiB  
Article
Recycling Quarry Dust as a Supplementary Cementitious Material for Cemented Paste Backfill
by Yingying Zhang, Kaifeng Wang, Zhengkun Shi and Shiyu Zhang
Minerals 2025, 15(8), 817; https://doi.org/10.3390/min15080817 (registering DOI) - 1 Aug 2025
Viewed by 158
Abstract
Quarry dust (QD) landfill causes environmental issues that cannot be ignored. In this study, we systematically explore its potential application as a supplementary cementitious material (SCM) in cemented paste backfill (CPB), revealing the activated mechanism of modified QD (MQD) and exploring the hydration [...] Read more.
Quarry dust (QD) landfill causes environmental issues that cannot be ignored. In this study, we systematically explore its potential application as a supplementary cementitious material (SCM) in cemented paste backfill (CPB), revealing the activated mechanism of modified QD (MQD) and exploring the hydration process and workability of CPB containing QD/MQD. The experimental results show that quartz, clinochlore and amphibole components react with CaO to form reactive dicalcium silicate (C2S) and amorphous glass phases, promoting pozzolanic reactivity in MQD. QD promotes early aluminocarbonate (Mc) formation through CaCO3-derived CO32− release but shifts to hemicarboaluminate (Hc) dominance at 28 d. MQD releases active Al3+/Si4+ due to calcination and deconstruction, significantly increasing the amount of ettringite (AFt) in the later stage. With the synergistic effect of coarse–fine particle gradation, MQD-type fresh backfill can achieve a 161 mm flow spread at 20% replacement. Even if this replacement rate reaches 50%, a strength of 19.87 MPa can still be maintained for 28 days. The good workability and low carbon footprint of MQD-type backfill provide theoretical support for—and technical paths toward—QD recycling and the development of low-carbon building materials. Full article
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16 pages, 5071 KiB  
Article
Effect of Diatomite Content in a Ceramic Paste for Additive Manufacturing
by Pilar Astrid Ramos Casas, Andres Felipe Rubiano-Navarrete, Yolanda Torres-Perez and Edwin Yesid Gomez-Pachon
Ceramics 2025, 8(3), 96; https://doi.org/10.3390/ceramics8030096 (registering DOI) - 31 Jul 2025
Viewed by 140
Abstract
Ceramic pastes used in additive manufacturing offer several advantages, including low production costs due to the availability of raw materials and efficient processing methods, as well as a reduced environmental footprint through minimized material waste, optimized resource use, and the inclusion of recyclable [...] Read more.
Ceramic pastes used in additive manufacturing offer several advantages, including low production costs due to the availability of raw materials and efficient processing methods, as well as a reduced environmental footprint through minimized material waste, optimized resource use, and the inclusion of recyclable or sustainably sourced components. This study evaluates the effect of diatomite content in a ceramic paste composed of carboxymethyl cellulose, kaolinite, and feldspar on its extrusion behavior and thermal conductivity, with additional analysis of its implications for microstructure, mechanical properties, and thermal performance. Four ceramic pastes were prepared with diatomite additions of 0, 10, 30, and 60% by weight. Thermal conductivity, extrusion behavior, morphology, and distribution were examined using scanning electron microscopy (SEM), while thermal degradation was assessed through thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The results show that increasing diatomite content leads to a reduction in thermal conductivity, which ranged from 0.719 W/(m·°C) for the control sample to 0.515 W/(m·°C) for the 60% diatomite sample, as well as an improvement in extrusion behavior. The ceramic paste demonstrated adequate extrusion performance for 3D printing at diatomite contents above 30%. These findings lay the groundwork for future research and optimization in the development of functional ceramic pastes for advanced manufacturing applications. Full article
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33 pages, 872 KiB  
Review
Implications of Fertilisation on Soil Nematode Community Structure and Nematode-Mediated Nutrient Cycling
by Lilian Salisi Atira and Thomais Kakouli-Duarte
Crops 2025, 5(4), 50; https://doi.org/10.3390/crops5040050 - 30 Jul 2025
Viewed by 139
Abstract
Soil nematodes are essential components of the soil food web and are widely recognised as key bioindicators of soil health because of their sensitivity to environmental factors and disturbance. In agriculture, many studies have documented the effects of fertilisation on nematode communities and [...] Read more.
Soil nematodes are essential components of the soil food web and are widely recognised as key bioindicators of soil health because of their sensitivity to environmental factors and disturbance. In agriculture, many studies have documented the effects of fertilisation on nematode communities and explored their role in nutrient cycling. Despite this, a key gap in knowledge still exists regarding how fertilisation-induced changes in nematode communities modify their role in nutrient cycling. We reviewed the literature on the mechanisms by which nematodes contribute to nutrient cycling and on how organic, inorganic, and recycling-derived fertilisers (RDFs) impact nematode communities. The literature revealed that the type of organic matter and its C:N ratio are key factors shaping nematode communities in organically fertilised soils. In contrast, soil acidification and ammonium suppression have a greater influence in inorganically fertilised soils. The key sources of variability across studies include differences in the amount of fertiliser applied, the duration of the fertiliser use, management practices, and context-specific factors, all of which led to differences in how nematode communities respond to both fertilisation regimes. The influence of RDFs on nematode communities is largely determined by the fertiliser’s origin and its chemical composition. While fertilisation-induced changes in nematode communities affect their role in nutrient cycling, oversimplifying experiments makes it difficult to understand nematodes’ functions in these processes. The challenges and knowledge gaps for further research to understand the effects of fertilisation on soil nematodes and their impact on nutrient cycling have been highlighted in this review to inform sustainable agricultural practices. Full article
(This article belongs to the Topic Soil Health and Nutrient Management for Crop Productivity)
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23 pages, 3019 KiB  
Review
Phase-Transfer Catalysis for Fuel Desulfurization
by Xun Zhang and Rui Wang
Catalysts 2025, 15(8), 724; https://doi.org/10.3390/catal15080724 - 30 Jul 2025
Viewed by 184
Abstract
This review surveys recent advances and emerging prospects in phase-transfer catalysis (PTC) for fuel desulfurization. In response to increasingly stringent environmental regulations, the removal of sulfur from transportation fuels has become imperative for curbing SOx emissions. Conventional hydrodesulfurization (HDS) operates under severe [...] Read more.
This review surveys recent advances and emerging prospects in phase-transfer catalysis (PTC) for fuel desulfurization. In response to increasingly stringent environmental regulations, the removal of sulfur from transportation fuels has become imperative for curbing SOx emissions. Conventional hydrodesulfurization (HDS) operates under severe temperature–pressure conditions and displays limited efficacy toward sterically hindered thiophenic compounds, motivating the exploration of non-hydrogen routes such as oxidative desulfurization (ODS). Within ODS, PTC offers distinctive benefits by shuttling reactants across immiscible phases, thereby enhancing reaction rates and selectivity. In particular, PTC enables efficient migration of organosulfur substrates from the hydrocarbon matrix into an aqueous phase where they are oxidized and subsequently extracted. The review first summarizes the deployment of classic PTC systems—quaternary ammonium salts, crown ethers, and related agents—in ODS operations and then delineates the underlying phase-transfer mechanisms, encompassing reaction-controlled, thermally triggered, photo-responsive, and pH-sensitive cycles. Attention is next directed to a new generation of catalysts, including quaternary-ammonium polyoxometalates, imidazolium-substituted polyoxometalates, and ionic-liquid-based hybrids. Their tailored architectures, catalytic performance, and mechanistic attributes are analyzed comprehensively. By incorporating multifunctional supports or rational structural modifications, these systems deliver superior desulfurization efficiency, product selectivity, and recyclability. Despite such progress, commercial deployment is hindered by the following outstanding issues: long-term catalyst durability, continuous-flow reactor design, and full life-cycle cost optimization. Future research should, therefore, focus on elucidating structure–performance relationships, translating batch protocols into robust continuous processes, and performing rigorous environmental and techno-economic assessments to accelerate the industrial adoption of PTC-enabled desulfurization. Full article
(This article belongs to the Special Issue Advanced Catalysis for Energy and a Sustainable Environment)
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26 pages, 942 KiB  
Review
The Role of Water as a Reservoir for Antibiotic-Resistant Bacteria
by Sameh Meradji, Nosiba S. Basher, Asma Sassi, Nasir Adam Ibrahim, Takfarinas Idres and Abdelaziz Touati
Antibiotics 2025, 14(8), 763; https://doi.org/10.3390/antibiotics14080763 - 29 Jul 2025
Viewed by 322
Abstract
Water systems serve as multifaceted environmental pools for antibiotic-resistant bacteria (ARB) and resistance genes (ARGs), influencing human, animal, and ecosystem health. This review synthesizes current understanding of how antibiotics, ARB, and ARGs enter surface, ground, and drinking waters via wastewater discharge, agricultural runoff, [...] Read more.
Water systems serve as multifaceted environmental pools for antibiotic-resistant bacteria (ARB) and resistance genes (ARGs), influencing human, animal, and ecosystem health. This review synthesizes current understanding of how antibiotics, ARB, and ARGs enter surface, ground, and drinking waters via wastewater discharge, agricultural runoff, hospital effluents, and urban stormwater. We highlight key mechanisms of biofilm formation, horizontal gene transfer, and co-selection by chemical stressors that facilitate persistence and spread. Case studies illustrate widespread detection of clinically meaningful ARB (e.g., Escherichia coli, Pseudomonas aeruginosa, Klebsiella pneumoniae) and mobile ARGs (e.g., sul1/2, tet, bla variants) in treated effluents, recycled water, and irrigation return flows. The interplay between treatment inefficiencies and environmental processes underscores the need for advanced treatment technologies, integrated monitoring, and policy interventions. Addressing these challenges is critical to curbing the environmental dissemination of resistance and protecting human and ecosystem health. Full article
(This article belongs to the Special Issue The Spread of Antibiotic Resistance in Natural Environments)
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18 pages, 2783 KiB  
Article
Study of an SSA-BP Neural Network-Based Strength Prediction Model for Slag–Cement-Stabilized Soil
by Bei Zhang, Xingyu Tao, Han Zhang and Jun Yu
Materials 2025, 18(15), 3520; https://doi.org/10.3390/ma18153520 - 27 Jul 2025
Viewed by 394
Abstract
As an industrial waste, slag powder can be processed and incorporated into cement-based materials as an additive, significantly improving the engineering properties of cement–soil. The strength of slag–cement-stabilized soil is subject to nonlinear interactions among multiple factors, including cement content, slag powder dosage, [...] Read more.
As an industrial waste, slag powder can be processed and incorporated into cement-based materials as an additive, significantly improving the engineering properties of cement–soil. The strength of slag–cement-stabilized soil is subject to nonlinear interactions among multiple factors, including cement content, slag powder dosage, curing age, and moisture content, forming a complex influence mechanism. To achieve accurate strength prediction and mix proportion optimization for slag–cement-stabilized soil, this study prepared cement-stabilized soil specimens with different slag powder contents using typical sandy soil and clay from the Nantong region, and obtained sample data through unconfined compressive strength tests. A Back Propagation (BP) neural network prediction model was also established. Addressing the limitations of traditional BP neural networks in prediction accuracy caused by random initial weight thresholds and susceptibility to local optima, the sparrow search algorithm (SSA) was introduced to optimize initial network parameters, constructing an SSA-BP model that effectively enhances convergence speed and generalization capability. Research results demonstrated that the SSA-BP model reduced prediction error by 53.4% compared with the traditional BP model, showing superior prediction accuracy and effective characterization of multifactor nonlinear relationships. This study provides theoretical support and an efficient prediction tool for industrial waste recycling and environmentally friendly solidified soil engineering design. Full article
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19 pages, 722 KiB  
Review
Karst Multi-Source Organic Solid Waste Bio-Enhanced Composting: The Potential of Circular Utilization to Enhance Soil Quality and Control Contaminants
by Chen Huang, Xinyu Zhao, Hui Zhang, Zihan Wang and Beidou Xi
Fermentation 2025, 11(8), 426; https://doi.org/10.3390/fermentation11080426 - 24 Jul 2025
Viewed by 412
Abstract
The dual environmental challenges of karst areas lie in organic solid waste’s (OSW) massive generation scale and diffuse dispersion, which accelerate bedrock exposure and soil contamination, while simultaneously representing an underutilized resource for soil amendments through optimized composting. Bio-enhanced composting of multi-source OSW [...] Read more.
The dual environmental challenges of karst areas lie in organic solid waste’s (OSW) massive generation scale and diffuse dispersion, which accelerate bedrock exposure and soil contamination, while simultaneously representing an underutilized resource for soil amendments through optimized composting. Bio-enhanced composting of multi-source OSW yields compounds with dual redox/adsorption capabilities, effectively improving soil quality and restoring ecological balance. The recycling and circular utilization of OSW resources become particularly critical in karst regions with vulnerable soil ecosystems, where sustainable resource management is urgently needed to maintain ecological balance. This review elucidates the ecological impacts of multi-source OSW compost applications on soil environments in ecologically fragile karst regions, specifically elucidating the mechanisms of heavy metals (HMs) migration–transformation and organic contaminant degradation (with emphasis on emerging pollutants), and the functional role of microbial carbon pumps in these processes. Furthermore, establishing a sustainable “multi-source OSW−compost−organic matter (adsorption and redox sites)−microorganisms−pollution remediation” cycle creates a green, low-carbon microenvironment for long-term soil remediation. Finally, this study evaluates the application prospects of the refined composting technology utilizing multi-objective regulation for OSW resource recycling and utilization in karst areas. This review provides critical insights for optimizing soil remediation strategies in karst ecosystems through organic waste valorization. Full article
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15 pages, 734 KiB  
Article
The Influence of Electrostatic Separation Parameters on the Recovery of Metals from Pre-Crushed PCBs
by Antonio Manuel Lopez-Paneque, Victoria Humildad Gallardo García-Orta, Jose Maria Gallardo, Ranier Enrique Sepúlveda-Ferrer and Ernesto Chicardi
Metals 2025, 15(8), 826; https://doi.org/10.3390/met15080826 - 23 Jul 2025
Viewed by 223
Abstract
Electrostatic separation is a promising technology for the recovery of valuable metals from electronic waste, particularly from printed circuit boards (PCBs). This study explores the application of electrostatic separation for the selective recovery of metallic and non-metallic fractions from crushed PCBs (PCBs). The [...] Read more.
Electrostatic separation is a promising technology for the recovery of valuable metals from electronic waste, particularly from printed circuit boards (PCBs). This study explores the application of electrostatic separation for the selective recovery of metallic and non-metallic fractions from crushed PCBs (PCBs). The process exploits the differences in electrical properties between conductive metals and non-conductive polymers and ceramics, facilitating their separation through applied electric fields. The raw materials were pre-treated via mechanical comminution using shredders and hammer mills to achieve an optimal particle size distribution (<3 mm), which enhances separation efficiency. Ferrous materials were removed prior to electrostatic separation to improve process selectivity. Key operational parameters, including particle size, charge accumulation, environmental conditions, and separation efficiency, were systematically analysed. The results demonstrate that electrostatic separation effectively recovers high-value metals such as copper and gold while minimizing material losses. Additionally, the process contributes to the sustainability of e-waste recycling by enabling the recovery of non-metallic fractions for potential secondary applications. This work underscores the significance of electrostatic separation as a viable technique for e-waste management and highlights optimization strategies for enhancing its performance in large-scale recycling operations. Full article
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18 pages, 2652 KiB  
Article
The Use of a Composite of Modified Construction Aggregate and Activated Carbon for the Treatment of Groundwater Contaminated with Heavy Metals and Chlorides
by Katarzyna Pawluk, Marzena Lendo-Siwicka, Grzegorz Wrzesiński, Sylwia Szymanek and Osazuwa Young Osawaru
Materials 2025, 18(15), 3437; https://doi.org/10.3390/ma18153437 - 22 Jul 2025
Viewed by 210
Abstract
The treatment of contaminants from road infrastructure poses significant challenges due to their variable composition and the high concentrations of chloride ions, heavy metals, and oil-derived substances. Traditional methods for protecting groundwater environments are often insufficient. A promising alternative is permeable reactive barrier [...] Read more.
The treatment of contaminants from road infrastructure poses significant challenges due to their variable composition and the high concentrations of chloride ions, heavy metals, and oil-derived substances. Traditional methods for protecting groundwater environments are often insufficient. A promising alternative is permeable reactive barrier (PRB) technology, which utilizes recycled materials and construction waste as reactive components within the treatment zone of the ground. This paper delves into the potential of employing a composite (MIX) consisting of modified construction aggregate (as recycled material) and activated carbon (example of reactive material) to address environmental contamination from a mixture of heavy metals and chloride. The research involved chemical modifications of the road aggregate, activated carbon, and their composite, followed by laboratory tests in glass reactors and non-flow batch tests to evaluate the kinetics and chemical equilibrium of the reactions. The adsorption process was stable and conformed to the pseudo-second-order kinetics and Langmuir, Toth, and Redlich–Peterson isotherm models. Studies using MIX from a heavy metal model solution showed that monolayer adsorption was a key mechanism for removing heavy metals, with strong fits to the Langmuir (R2 > 0.80) and Freundlich models, and optimal efficiencies for Cd and Ni (R2 > 0.90). The best fit, at Cd, Cu, Ni = 0.96, however, was with the Redlich–Peterson isotherm, indicating a mix of physical and chemical adsorption on heterogeneous surfaces. The Toth model was significant for all analytes, fitting Cl and Cd well and Pb and Zn moderately. The modifications made to the composite significantly enhanced its effectiveness in removing the contaminant mixture. The test results demonstrated an average reduction of chloride by 85%, along with substantial removals of heavy metals: lead (Pb) by 90%, cadmium (Cd) by 86%, nickel (Ni) by 85%, copper (Cu) by 81%, and zinc (Zn) by 79%. Further research should focus on the removal of other contaminants and the optimization of magnesium oxide (MgO) dosage. Full article
(This article belongs to the Special Issue Recovered or Recycled Materials for Composites and Other Materials)
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32 pages, 3675 KiB  
Article
Gibbs Quantum Fields Computed by Action Mechanics Recycle Emissions Absorbed by Greenhouse Gases, Optimising the Elevation of the Troposphere and Surface Temperature Using the Virial Theorem
by Ivan R. Kennedy, Migdat Hodzic and Angus N. Crossan
Thermo 2025, 5(3), 25; https://doi.org/10.3390/thermo5030025 - 22 Jul 2025
Viewed by 219
Abstract
Atmospheric climate science lacks the capacity to integrate thermodynamics with the gravitational potential of air in a classical quantum theory. To what extent can we identify Carnot’s ideal heat engine cycle in reversible isothermal and isentropic phases between dual temperatures partitioning heat flow [...] Read more.
Atmospheric climate science lacks the capacity to integrate thermodynamics with the gravitational potential of air in a classical quantum theory. To what extent can we identify Carnot’s ideal heat engine cycle in reversible isothermal and isentropic phases between dual temperatures partitioning heat flow with coupled work processes in the atmosphere? Using statistical action mechanics to describe Carnot’s cycle, the maximum rate of work possible can be integrated for the working gases as equal to variations in the absolute Gibbs energy, estimated as sustaining field quanta consistent with Carnot’s definition of heat as caloric. His treatise of 1824 even gave equations expressing work potential as a function of differences in temperature and the logarithm of the change in density and volume. Second, Carnot’s mechanical principle of cooling caused by gas dilation or warming by compression can be applied to tropospheric heat–work cycles in anticyclones and cyclones. Third, the virial theorem of Lagrange and Clausius based on least action predicts a more accurate temperature gradient with altitude near 6.5–6.9 °C per km, requiring that the Gibbs rotational quantum energies of gas molecules exchange reversibly with gravitational potential. This predicts a diminished role for the radiative transfer of energy from the atmosphere to the surface, in contrast to the Trenberth global radiative budget of ≈330 watts per square metre as downwelling radiation. The spectral absorptivity of greenhouse gas for surface radiation into the troposphere enables thermal recycling, sustaining air masses in Lagrangian action. This obviates the current paradigm of cooling with altitude by adiabatic expansion. The virial-action theorem must also control non-reversible heat–work Carnot cycles, with turbulent friction raising the surface temperature. Dissipative surface warming raises the surface pressure by heating, sustaining the weight of the atmosphere to varying altitudes according to latitude and seasonal angles of insolation. New predictions for experimental testing are now emerging from this virial-action hypothesis for climate, linking vortical energy potential with convective and turbulent exchanges of work and heat, proposed as the efficient cause setting the thermal temperature of surface materials. Full article
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31 pages, 15881 KiB  
Article
Fused Space in Architecture via Multi-Material 3D Printing Using Recycled Plastic: Design, Fabrication, and Application
by Jiangjing Mao, Lawrence Hsu and Mai Altheeb
Buildings 2025, 15(15), 2588; https://doi.org/10.3390/buildings15152588 - 22 Jul 2025
Viewed by 343
Abstract
The innovation of multi-material offers significant benefits to architectural systems. The fusion of multiple materials, transitioning from one to another in a graded manner, enables the creation of fused space without the need for mechanical connections. Given that plastic is a major contributor [...] Read more.
The innovation of multi-material offers significant benefits to architectural systems. The fusion of multiple materials, transitioning from one to another in a graded manner, enables the creation of fused space without the need for mechanical connections. Given that plastic is a major contributor to ecological imbalance, this research on fused space aims to recycle plastic and use it as a multi-material for building applications, due to its capacity for being 3D printed and fused with other materials. Furthermore, to generate diverse properties for the fused space, several nature-inspired forming algorithms are employed, including Swarm Behavior, Voronoi, Game of Life, and Shortest Path, to shape the building enclosure. Subsequently, digital analyses, such as daylight analysis, structural analysis, porosity analysis, and openness analysis, are conducted on the enclosure, forming the color mapping digital diagram, which determines the distribution of varying thickness, density, transparency, and flexibility gradation parameters, resulting in spatial diversity. During the fabrication process, Dual Force V1 and Dual Force V2 were developed to successfully print multi-material gradations with fused plastic following an upgrade to the cooling system. Finally, three test sites in London were chosen to implement the fused space concept using multi-material. Full article
(This article belongs to the Section Building Structures)
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12 pages, 4279 KiB  
Article
Dynamic Ester-Linked Vitrimers for Reprocessable and Recyclable Solid Electrolytes
by Xiaojuan Shi, Hui Zhang and Hongjiu Hu
Polymers 2025, 17(14), 1991; https://doi.org/10.3390/polym17141991 - 21 Jul 2025
Viewed by 296
Abstract
Traditional covalently cross-linked solid-state electrolytes exhibit desirable mechanical durability but suffer from limited processability and recyclability due to their permanent network structures. Incorporating dynamic covalent bonds offers a promising solution to these challenges. In this study, we report a reprocessable and recyclable polymer [...] Read more.
Traditional covalently cross-linked solid-state electrolytes exhibit desirable mechanical durability but suffer from limited processability and recyclability due to their permanent network structures. Incorporating dynamic covalent bonds offers a promising solution to these challenges. In this study, we report a reprocessable and recyclable polymer electrolyte based on a dynamic ester bond network, synthesized from commercially available materials. Polyethylene glycol diglycidyl ether (PEGDE) and glutaric anhydride (GA) were cross-linked and cured in the presence of benzyl dimethylamine (BDMA), forming an ester-rich polymer backbone. Subsequently, 1,5,7-triazabicyclo[4.4.0]dec-5-ene (TBD) was introduced as a transesterification catalyst to facilitate network rearrangement. Lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) was incorporated to establish efficient ion transport pathways. By tuning the cross-linking density and catalyst ratio, the electrolyte achieved an ionic conductivity of 1.89 × 10−5 S/cm at room temperature along with excellent reprocessability. Full article
(This article belongs to the Special Issue Recycling and Circularity of Polymeric Materials)
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14 pages, 3471 KiB  
Article
Dispersant-Induced Enhancement of Rheological Properties in Metal–Photopolymer Mixtures for 3D Printing
by Zhiyuan Qu, Guangchao Song, Josue Olortegui-Revoredo, Patrick Kwon and Haseung Chung
J. Manuf. Mater. Process. 2025, 9(7), 244; https://doi.org/10.3390/jmmp9070244 - 20 Jul 2025
Viewed by 320
Abstract
The Scalable and Expeditious Additive Manufacturing (SEAM) process is an advanced additive manufacturing (AM) technique that relies on the optimization of metal powder suspensions to achieve high-quality 3D-printed components. This study explores the critical role of dispersants in enhancing the performance of stainless [...] Read more.
The Scalable and Expeditious Additive Manufacturing (SEAM) process is an advanced additive manufacturing (AM) technique that relies on the optimization of metal powder suspensions to achieve high-quality 3D-printed components. This study explores the critical role of dispersants in enhancing the performance of stainless steel (SS) 420 metal powder suspensions for the SEAM process by improving powder loading, recyclability, flowability, and consequent final part density. The addition of dispersant allows for increased powder contents while preserving stable rheological properties, thereby enabling higher powder loading without compromising the rheological characteristics required in the SEAM process. Previously, our team implemented a two-step printing strategy to address the segregation issues during printing. Nonetheless, the semi-cured layer was not recyclable after printing, resulting in a significant amount of waste in the SEAM process. This, in turn, leads to a considerable increase in material costs. On the other hand, the addition of a dispersant has been shown to enhance suspension stability, enabling multiple cycles of reuse. This novel approach has been demonstrated to reduce material waste and lower production costs. The enhanced flowability guarantees uniform suspension spreading, resulting in defect-free layer deposition and superior process control. Moreover, the dispersant’s ability to impede particle agglomeration and promote powder loading contributes to the attainment of a 99.33% relative density in the final sintered SS420 parts, thereby markedly enhancing their mechanical integrity. These findings demonstrate the pivotal role of dispersants in refining the SEAM process, enabling the production of high-density, cost-effective metal components with superior material utilization and process efficiency. Full article
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