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22 pages, 4525 KiB  
Article
Comparison of Ultrasound-Microwave-Assisted and Hot Reflux Extractions of Polysaccharides from Alpinia officinarum Hance: Optimization, Characterization, and Antioxidant Activity
by Haibao Tang, Baogang Zhou, Mengge Sun, Yihan Wang, Ran Cheng, Tao Tan and Dongsheng Yang
Molecules 2025, 30(14), 3031; https://doi.org/10.3390/molecules30143031 - 19 Jul 2025
Viewed by 337
Abstract
Alpinia officinarum Hance exhibits various bioactivities, with polysaccharides being one of its key bioactive components. However, the relationship between the structural characteristics of these polysaccharides and their bioactivities remains unclear and underexplored. In this study, to optimize the extraction process, a Response Surface [...] Read more.
Alpinia officinarum Hance exhibits various bioactivities, with polysaccharides being one of its key bioactive components. However, the relationship between the structural characteristics of these polysaccharides and their bioactivities remains unclear and underexplored. In this study, to optimize the extraction process, a Response Surface Methodology-based design combined with single-factor experiments was applied to determine the optimal conditions for the ultrasonic-microwave-assisted extraction of polysaccharides from A. officinarum. The primary structural characteristics and antioxidant activities of two polysaccharide fractions, PAOR-1 extracted by ultrasonic-microwave-assisted extraction and PAOR-2 extracted by hot reflux extraction (HRE), were systematically compared. The optimal extraction conditions, including a liquid–solid ratio of 1:50, extraction time of 19 mins, and ultrasonic power of 410 W, yielded a maximum polysaccharide extraction rate of 18.28% ± 2.23%. The extracted polysaccharides were characterized as acidic polysaccharides with a three-dimensional structure. PAOR-1 and PAOR-2 have different monosaccharide compositions, surface morphologies, and thermal stabilities. The antioxidant activity in vitro studies suggest that PAOR-1 may have higher antioxidant activity than PAOR-2 due to its higher content of uronic acids, lower relative molecular mass, and a more closely packed spatial configuration. These findings provide a theoretical basis for the development and utilization of AOR. Full article
(This article belongs to the Collection Advances in Food Chemistry)
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15 pages, 2464 KiB  
Article
Constitutive Modeling of Rheological Behavior of Cement Paste Based on Material Composition
by Chunming Lian, Xiong Zhang, Lu Han, Wenbiao Lin and Weijun Wen
Materials 2025, 18(13), 2983; https://doi.org/10.3390/ma18132983 - 24 Jun 2025
Viewed by 387
Abstract
The rheological behavior of cementitious paste plays a pivotal role in determining the workability, pumpability, and uniformity of fresh concrete. Classical rheological models often struggle to capture the complex flocculation and hydration effects inherent in cement-based systems, and they typically depend on parameters [...] Read more.
The rheological behavior of cementitious paste plays a pivotal role in determining the workability, pumpability, and uniformity of fresh concrete. Classical rheological models often struggle to capture the complex flocculation and hydration effects inherent in cement-based systems, and they typically depend on parameters that are difficult to measure directly, limiting their practical utility. This study presents a novel composition-based constitutive model that introduces a virtual maximum packing fraction (ϕmax) to account for interparticle flocculation and entrapped water effects. By establishing quantitative relationships between powder characteristics—such as particle size and specific surface area—and rheological parameters, the model enables physically interpretable and measurable predictions of yield stress and plastic viscosity. Our validation against 65 paste formulations with varying water-to-binder ratios, mineral admixture types and dosages, and superplasticizer contents demonstrates strong predictive accuracy (R2 > 0.98 for plain pastes and >0.85 for blended systems). The influence of superplasticizers is effectively captured through modifications to ϕmax, allowing the model to remain both robust and parameter efficient. This framework supports forward prediction of paste rheology from raw material properties, offering a valuable tool for intelligent mix design in high-performance concrete applications such as self-consolidating and 3D-printed concrete. Full article
(This article belongs to the Section Construction and Building Materials)
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22 pages, 793 KiB  
Article
Decision Support System to Solve Single-Container Loading Problem Considering Practical Constraints
by Natalia Romero-Olarte , Santiago Amézquita-Ortiz, John Willmer Escobar and David Álvarez-Martínez
Mathematics 2025, 13(10), 1668; https://doi.org/10.3390/math13101668 - 19 May 2025
Viewed by 758
Abstract
The container loading problem (CLP) has a broad spectrum of applications in industry and has been studied for over 60 years due to its high complexity. This paper addresses a realistic single-container loading scenario with practical constraints, including orientation limitations, maximum stacking weight, [...] Read more.
The container loading problem (CLP) has a broad spectrum of applications in industry and has been studied for over 60 years due to its high complexity. This paper addresses a realistic single-container loading scenario with practical constraints, including orientation limitations, maximum stacking weight, static stability, overall container weight limit, and fractional loading for multiple drop-off points (multidrop). We propose an open-source decision support system (DSS) implemented on a widely used platform (MS Excel®), which employs a heuristic algorithm to find efficient loading solutions under these constraints. The DSS uses a multi-start randomized constructive algorithm based on a maximal residual space representation. The constructive phase builds the loading pattern in vertical layers (columns or walls), while respecting all practical constraints. The performance of the proposed heuristic is validated through extensive computational experiments on classical benchmark instances, comparing its results against the recent state-of-the-art methods. We also analyze the impact of multi-drop constraints on utilization metrics. The DSS features an interactive interface for creating/loading instances, visualizing step-by-step packing patterns, and displaying key statistics, thus providing a user-friendly decision tool for practitioners. Full article
(This article belongs to the Section D2: Operations Research and Fuzzy Decision Making)
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24 pages, 8470 KiB  
Article
Research of Physical and Mechanical Properties of Self-Compacting Concrete Based on Polyfractional Binder
by Meiram M. Begentayev, Daniyar A. Akhmetov, Rauan E. Lukpanov, Erzhan I. Kuldeyev, Zhanar O. Zhumadilova, Tolebi Myrzaliyev, Duman S. Dyussembinov and Aigerim K. Tolegenova
Appl. Sci. 2025, 15(10), 5283; https://doi.org/10.3390/app15105283 - 9 May 2025
Viewed by 341
Abstract
This article presents the results of a study on the influence of a three-level dispersed composition of the clinker component of a binder, which includes coarse, medium, and fine fractions, on the physical and mechanical properties of self-compacting concrete (SCC). One of the [...] Read more.
This article presents the results of a study on the influence of a three-level dispersed composition of the clinker component of a binder, which includes coarse, medium, and fine fractions, on the physical and mechanical properties of self-compacting concrete (SCC). One of the current challenges in SCC technology is enhancing its durability and resistance to aggressive environments while maintaining self-consolidating properties. Addressing this challenge holds significant engineering importance, especially for infrastructure under freeze–thaw cycles and chemical exposure. The work aimed to determine the optimal polyfractional composition that ensures the maximum packing density of cement binder particles and to assess the changes in the operational characteristics of SCC. A software and calculation complex featuring a three-dimensional modeling algorithm, Drop and Roll, was used to select the optimal composition. Experimental studies were conducted for mixtures with varying fraction contents, differing in average particle sizes of 12 μm, 6.6 μm, and 4.9 μm. It was found that the optimum composition, consisting of 15% of the 1500 cm2/g fraction, 75% of the 3000 cm2/g fraction, and 10% of the 4500 cm2/g fraction, contributes to an increase in compressive strength of 26%, bending strength of 10%, a times two increase in freeze-thaw resistance, a decrease in water absorption, and an improvement in chemical resistance to aggressive environments. The results confirm the effectiveness of optimizing the grain composition of the binder to enhance the durability and performance characteristics of SCC used in aggressive conditions. Full article
(This article belongs to the Section Materials Science and Engineering)
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17 pages, 51050 KiB  
Article
Towards Environmentally Friendly Buildings: An Assessment of the Mechanical Properties of Soil Mixtures with Graphene
by Federico Iorio Esposito, Paola Gallo Stampino, Letizia Ceccarelli, Marco Caruso, Giovanni Dotelli and Sergio Sabbadini
C 2025, 11(1), 16; https://doi.org/10.3390/c11010016 - 19 Feb 2025
Viewed by 673
Abstract
This study investigates the potential of graphene-based additives to improve the mechanical properties of compacted soil mixtures in rammed-earth construction, contributing to the development of environmentally friendly building materials. Two distinct soils were selected, combined with sand at optimized ratios, and treated with [...] Read more.
This study investigates the potential of graphene-based additives to improve the mechanical properties of compacted soil mixtures in rammed-earth construction, contributing to the development of environmentally friendly building materials. Two distinct soils were selected, combined with sand at optimized ratios, and treated with varying concentrations of a graphene liquid solution and a graphene-based paste (0.001, 0.005, 0.01, 0.05, and 0.1 wt.% relative to the soil-sand proportion). The effects of these additives were analyzed using the modified Proctor compaction and unconfined compressive strength (UCS) tests, focusing on parameters such as optimum water content (OWC), maximum dry density (MDD), maximum strength (qu), and stiffness modulus (E). The results demonstrated that graphene’s influence on compaction behavior and mechanical performance depends strongly on the soil composition, with minimal variation between additive types. In finer soil mixtures, graphene disrupted particle packing, increased water demand, and reduced strength. In silt–sandy mixtures, graphene’s hydrophobicity and limited interaction with fines decreased water absorption and preserved density but likewise led to diminished strength. Conclusions from the experiments suggest a possible interaction between graphene, soil’s finer fraction, and potentially the swelling and non-swelling clay minerals, providing insights into the complex interplay between soil properties. Full article
(This article belongs to the Topic Application of Graphene-Based Materials, 2nd Edition)
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12 pages, 3671 KiB  
Article
Recycled Aluminum Paraffin Composite for Passive Cooling Application in Buildings
by Gyorgy Thalmaier, Nicoleta Cobîrzan, Lucian V. Fechete-Tutunaru and Mugur Ciprian Balan
Materials 2025, 18(4), 728; https://doi.org/10.3390/ma18040728 - 7 Feb 2025
Cited by 1 | Viewed by 1016
Abstract
This paper presents a new composite phase change material made of paraffin and recycled aluminum sawing chips. Aluminum sawing chips were selected as a thermal conductivity enhancer, the volume fraction (~15%) of which, in the paraffin composite material, was minimized by selecting a [...] Read more.
This paper presents a new composite phase change material made of paraffin and recycled aluminum sawing chips. Aluminum sawing chips were selected as a thermal conductivity enhancer, the volume fraction (~15%) of which, in the paraffin composite material, was minimized by selecting a fraction with shape that minimizes its packing density. Therefore, the particles remained in contact inside the composite, and thus, their sinking in the liquid state was avoided. The paraffin composite obtained had a latent heat capacity reduced by 20% compared to the paraffin and the thermal conductivity increased by 236%. The composite materials also had a wide active temperature range (33–65 °C). Incorporation of this paraffin composite in the brick cavities was tested as a way of improving the heat transfer fluctuations in the hot hours of the day. The experimental data show a maximum temperature difference of about 3 °C in comparison with bricks without the paraffin composite incorporated. To evaluate the environmental impact of the paraffin composite, the Global Warming Potential (CO2eq) was determined. The results highlighted less CO2eq in comparison with other recycled composite materials. Full article
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14 pages, 2307 KiB  
Article
Quantitative Analysis of Yield Stress and Its Evolution in Fiber-Reinforced Cemented Paste Backfill
by Shili Hu, Jingping Qiu, Qingsong Zhang, Zhenbang Guo and Chen Liu
Minerals 2025, 15(1), 81; https://doi.org/10.3390/min15010081 - 16 Jan 2025
Cited by 2 | Viewed by 765
Abstract
Fiber-reinforced cemented paste backfill (FR-CPB) has attracted considerable attention in modern mining applications due to its superior mechanical properties and adaptability. Despite its potential, understanding its rheological behavior remains limited, largely because of the absence of quantitative methods for assessing fiber packing behavior [...] Read more.
Fiber-reinforced cemented paste backfill (FR-CPB) has attracted considerable attention in modern mining applications due to its superior mechanical properties and adaptability. Despite its potential, understanding its rheological behavior remains limited, largely because of the absence of quantitative methods for assessing fiber packing behavior within CPB. This study develops a rheology-based approach to determine the maximum packing fraction of polypropylene fibers in fresh CPB, revealing that shorter fibers (3 mm) achieve a maximum packing fraction of 0.661, significantly higher than longer fibers (12 mm) with 0.534. Building on these findings, a quantitative model for the static yield stress of FR-CPB was developed, showing that under a high fiber content (0.9%) and with longer fibers (12 mm), the yield stress reached 274.34 kPa, a 40% increase compared to shorter fibers. Additionally, the study modeled the time-dependent evolution of yield stress, achieving a prediction accuracy with a correlation coefficient of 0.92. These advancements enable the optimization of FR-CPB composition, which can reduce material usage, enhance pipeline transport efficiency, and improve backfill stability in underground voids. By minimizing the risk of structural failure and optimizing resource allocation, this research provides a theoretical foundation for safer and more cost-effective mining operations. Full article
(This article belongs to the Special Issue Advances in Mine Backfilling Technology and Materials)
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18 pages, 7091 KiB  
Article
Cooling Performance of a Nano Phase Change Material Emulsions-Based Liquid Cooling Battery Thermal Management System for High-Capacity Square Lithium-Ion Batteries
by Guanghui Zhang, Guofeng Chen, Pan Li, Ziyi Xie, Ying Li and Tuantuan Luo
Fire 2024, 7(10), 371; https://doi.org/10.3390/fire7100371 - 18 Oct 2024
Viewed by 1841
Abstract
This study investigated the application of nanophase change material emulsions (NPCMEs) for thermal management in high-capacity ternary lithium-ion batteries. We formulated an NPCME of n-octadecane (n-OD) and n-eicosane (n-E) with a mass fraction of 10%, whose phase change temperatures are 25.5 °C and [...] Read more.
This study investigated the application of nanophase change material emulsions (NPCMEs) for thermal management in high-capacity ternary lithium-ion batteries. We formulated an NPCME of n-octadecane (n-OD) and n-eicosane (n-E) with a mass fraction of 10%, whose phase change temperatures are 25.5 °C and 32.5 °C, respectively, with specific heat capacities 2.1 and 2.4 times greater than water. Experiments were conducted to evaluate the thermal control performance and latent heat utilization efficiency of these NPCMEs. The NPCMEs with an n-OD mass fraction of 10% (NPCME-n-OD), particularly reduced the battery pack’s maximum temperature and temperature difference to 41.6 °C and 3.72 °C under a 2 C discharge rate, lower than the water-cooled group by 1.3 °C and 0.3 °C. This suggests that nano emulsions with phase change temperatures close to ambient temperatures exhibit superior cooling performance. Increased flow rates from 50 mL/min to 75 mL/min significantly lowered temperatures, resulting in temperature reductions of 2.73 °C for the NPCME-n-OD group and 3.37 °C for the NPCME-n-E group. However, the latent heat utilization efficiency of the nano emulsions decreased, leading to increased system energy consumption. Also, it was found that the inlet temperature of the NPCMEs was very important for good thermal management. The right inlet temperatures make it easier to use phase change latent heat, while excessively high temperatures may make thermal management less effective. Full article
(This article belongs to the Special Issue Fire Safety of the New Emerging Energy)
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15 pages, 4223 KiB  
Article
Uncertainty Quantification of Engineering Parameters for a Nuclear Reactor Loaded with Dispersed Fuel Particles
by Yukun Li, Zhenping Chen, Chao Yang, Guocai Huang, Kekun Gao, Aikou Sun, Chengwei Liu and Zhiqiang Wu
Energies 2024, 17(10), 2245; https://doi.org/10.3390/en17102245 - 7 May 2024
Viewed by 1200
Abstract
Owing to their high intrinsic safety, dispersed fuel particles are an important fuel pattern for fourth-generation nuclear reactors. Due to the unique cladding layers and the random dispersion characteristics, dispersed fuel particles significantly differ from pressurized water reactors regarding operation-induced uncertainty. This study [...] Read more.
Owing to their high intrinsic safety, dispersed fuel particles are an important fuel pattern for fourth-generation nuclear reactors. Due to the unique cladding layers and the random dispersion characteristics, dispersed fuel particles significantly differ from pressurized water reactors regarding operation-induced uncertainty. This study quantitatively analyzed overall uncertainty while considering a random distribution of dispersed fuel particles, material thickness, and fuel enrichment. The results demonstrated that, for all packing fractions, the uncertainty induced by the random dispersion of dispersed fuel particles was below 0.03%. For every packing fraction, the differences between the results obtained by the regular and the random distribution models increased, and then decreased, until reaching its maximum (1.297%) at 15%. Keff decreased as the radius of the UO2 kernel increased; Keff increased as the thickness of the cladding layer increased; the uncertainty of Keff was 1.003% when a random distribution of particles, material thickness, and fuel enrichment were taken into consideration; the uncertainty of the power distribution of reactor core assemblies was maximized (1.495%) at the edge of the reactor core. Quantitative analysis of uncertainty provides references for the optimization of design and safety margin analysis for reactors. Full article
(This article belongs to the Special Issue New Advances and Novel Technologies in the Nuclear Industry)
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19 pages, 12357 KiB  
Article
Numerical Investigation of Thermal Management of a Large Format Pouch Battery Using Combination of CPCM and Liquid Cooling
by Caiqi Xu, Chao Ma, Mohammad Souri, Hadi Moztarzadeh, Mohammad Nasr Esfahani, Masoud Jabbari and Elham Hosseinzadeh
Batteries 2024, 10(4), 113; https://doi.org/10.3390/batteries10040113 - 22 Mar 2024
Cited by 5 | Viewed by 3026
Abstract
As electric vehicles (EVs) gain market dominance, ensuring safety during the battery usage is crucial. This paper presents a new thermal management approach to address the battery heat accumulation challenge through a novel combination of composite phase change material (CPCM) with liquid cooling [...] Read more.
As electric vehicles (EVs) gain market dominance, ensuring safety during the battery usage is crucial. This paper presents a new thermal management approach to address the battery heat accumulation challenge through a novel combination of composite phase change material (CPCM) with liquid cooling systems. An optimised hybrid cooling model is developed to evaluate the proposed battery thermal management system (BTMS) under high-temperature and high-power conditions. Benchmark studies are conducted to assess the impact of inlet position, inlet flow rate, and flow channel distribution on the cooling performance to achieve a uniform temperature distribution within the battery. The optimised BTMS, consisting of a five-cell battery pack, demonstrates a maximum temperature of 41.15 °C and a temperature difference of 4.89 °C in a operating condition at 36 °C with a discharge rate of 3 C. The BTMS outperforms the initial model, reducing the maximum temperature by 1.5%, temperature difference by 5%, and liquid fraction by 13%, with a slight (1.3%) increase in weight. The cooling performance is most efficient at a liquid flow rate of 0.1 m/s, minimising energy consumption. The proposed BTMS with CPCM-3 is also sufficient enough to keep the battery pack under a thermal runaway event. Overall, the theoretical simulation highlights the BTMS’s ability to effectively control battery temperatures and temperature differences, ensuring safe operation during high-temperature and high-power conditions in practical EV usage. Full article
(This article belongs to the Special Issue Advances in Thermal Management for Batteries)
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18 pages, 5843 KiB  
Article
Fast Design and Numerical Simulation of a Metal Hydride Reactor Embedded in a Conventional Shell-and-Tube Heat Exchanger
by Ruizhe Ran, Jing Wang, Fusheng Yang and Rahmatjan Imin
Energies 2024, 17(3), 712; https://doi.org/10.3390/en17030712 - 1 Feb 2024
Viewed by 2220
Abstract
The purpose of this work is to present a convenient design approach for metal hydride reactors that meet the specific requirements for hydrogen storage. Three methods from the literature, the time scale, the acceptable envelope, and the reaction front, are used to estimate [...] Read more.
The purpose of this work is to present a convenient design approach for metal hydride reactors that meet the specific requirements for hydrogen storage. Three methods from the literature, the time scale, the acceptable envelope, and the reaction front, are used to estimate the maximum thickness of the bed allowing for sufficient heat transfer. Further heat transfer calculations are performed within the framework of standardized heat exchanger via the homemade design software, to generate the complete geometry and dimensions of the reactor. LaNi5 material packed in tubular units based on conventional shell-and-tube heat exchanger is selected for analysis for an expected charging time of 500 s, 1000 s, and 1500 s. Apparently, the smaller the expected charging time, the smaller the bed thickness and hence the diameter of the tubular units. After comparison, the method of reaction front was adopted to output standard tube diameters and calculate the weight of the reactor. Significant weight differences were found to result from the varying wall thickness and number of tubes. In general, the shorter the expected charging time, the more tubular units with a small diameter will be built and the heavier the reactor. Fluent 2022 R2 was used to solve the reactor model with a tube diameter of 50 mm supposed to fulfill a charging time of 1500 s. The simulation results revealed that the reaction fraction reaches its maximum and the hydrogen storage process is completed at 500 s. However, because the calculation is conducted on meeting the heat exchange requirements, the average temperature of the bed layer is close to the initial temperature of 290 K and stops changing at 1500 s. The applicability of the method to the design of metal hydride reactors is thus confirmed by the temperature and reaction fraction judgment criteria. Full article
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15 pages, 2481 KiB  
Article
Production of Xylanase by Trichoderma Species Growing on Olive Mill Pomace and Barley Bran in a Packed-Bed Bioreactor
by Kholoud M. Alananbeh, Rana Alkfoof, Riyadh Muhaidat and Muhannad Massadeh
J. Fungi 2024, 10(1), 49; https://doi.org/10.3390/jof10010049 - 5 Jan 2024
Cited by 3 | Viewed by 2189
Abstract
Xylanases are hydrolytic enzymes that have tremendous applications in different sectors of life, but the high cost of their production has limited their use. One solution to reduce costs and enhance xylanase production is the use of agro-wastes as a substrate in fungal [...] Read more.
Xylanases are hydrolytic enzymes that have tremendous applications in different sectors of life, but the high cost of their production has limited their use. One solution to reduce costs and enhance xylanase production is the use of agro-wastes as a substrate in fungal cultures. In this study, olive mill pomace (OMP) and barley bran (BB) were used as carbon sources and possible inducers of xylanase production by three species of Trichoderma (atroviride, harzianum, and longibrachiatum), one major xylanase producer. The experiments were conducted under a solid-state fermentation system (SSF) in flask cultures and a packed-bed bioreactor. Cultures of OMP and BB were optimized by examining different ratios of OMP and BB, varied particle sizes, and inoculum size for the three species of Trichoderma. The ratio of 8:2 OMP and BB yielded the highest xylanase activity, with a particle size of 1 mm at 29 °C and an inoculum size of 1 × 107 spores/mL. Studying the time profile of the process revealed that xylanase activity was highest after seven days of incubation in flask SSF cultures (1.779 U/mL) and after three days in a packed-bed bioreactor (1.828 U/mL). The maximum percentage of OMP degradation recorded was about 15% in the cultures of T. harzianum flask SSF cultures, compared to about 11% in T. longibrachiatum bioreactor cultures. Ammonium sulfate precipitation and dialysis experiments showed that Xylane enzyme activity ranged from 0.274 U/mL in T. harzianum to 0.837 U/mL in T. atroviride when crude extract was used, with the highest activity (0.628 U/mL) at 60% saturation. Xylose was the main sugar released in all purified fractions, with the G-50 and G-75 fractions showing the maximum units of xylanase. Full article
(This article belongs to the Special Issue Fungal Biotechnology and Application 2.0)
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16 pages, 7200 KiB  
Article
Pack-Level Modeling and Thermal Analysis of a Battery Thermal Management System with Phase Change Materials and Liquid Cooling
by Jixian Sun, Dan Dan, Mingshan Wei, Senlin Cai, Yihang Zhao and Edward Wright
Energies 2023, 16(15), 5815; https://doi.org/10.3390/en16155815 - 4 Aug 2023
Cited by 4 | Viewed by 2652
Abstract
Electric vehicles are seen as the prevailing choice for eco-friendly transportation. In electric vehicles, the thermal management system of battery cells is of great significance, especially under high operating temperatures and continuous discharge conditions. To address this issue, a pack-level battery thermal management [...] Read more.
Electric vehicles are seen as the prevailing choice for eco-friendly transportation. In electric vehicles, the thermal management system of battery cells is of great significance, especially under high operating temperatures and continuous discharge conditions. To address this issue, a pack-level battery thermal management system with phase change materials and liquid cooling was discussed in this paper. A dynamic electro-thermal coupled model for cells, the enthalpy–porosity model for phase change materials, and the k-ε model for the coolant flow were used. Various parameters, such as ambient temperatures, discharge rates, components of phase change materials, inlet mass flow rates, and temperatures of the coolant were considered. The results indicated that a battery thermal management system with both phase change materials and liquid cooling is more effective than the one with only liquid cooling. The phase change material with a mass fraction of 10% expanded graphite in paraffin wax had a favorable performance for the battery thermal management system. Additionally, increasing the mass flow rate or decreasing the flow temperature of the coolant can reduce the maximum temperature of the battery pack. However, the former can limit the maximum temperature difference, while the latter will deteriorate the temperature uniformity. The present work may shed light on the design of battery thermal management systems in the electric vehicle industry. Full article
(This article belongs to the Section J: Thermal Management)
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26 pages, 12626 KiB  
Article
Thermal Management of Lithium-Ion Batteries Based on Honeycomb-Structured Liquid Cooling and Phase Change Materials
by Tianqi Yang, Shenglin Su, Qianqian Xin, Juan Zeng, Hengyun Zhang, Xianyou Zeng and Jinsheng Xiao
Batteries 2023, 9(6), 287; https://doi.org/10.3390/batteries9060287 - 24 May 2023
Cited by 9 | Viewed by 3630
Abstract
Batteries with high energy density are packed into compact groups to solve the range anxiety of new-energy vehicles, which brings greater workload and insecurity, risking thermal runaway in harsh conditions. To improve the battery thermal performance under high ambient temperature and discharge rate, [...] Read more.
Batteries with high energy density are packed into compact groups to solve the range anxiety of new-energy vehicles, which brings greater workload and insecurity, risking thermal runaway in harsh conditions. To improve the battery thermal performance under high ambient temperature and discharge rate, a battery thermal management system (BTMS) based on honeycomb-structured liquid cooling and phase change materials (PCM) is innovatively proposed. In this paper, the thermal characteristics of INR18650/25P battery are studied theoretically and experimentally. Moreover, the influence of structure, material and operating parameters are studied based on verifying the simplified BTMS model. The results show that the counterflow, honeycomb structure of six cooling tubes and fins, 12% expanded graphite mass fraction and 25 mm battery spacing give a better battery thermal performance with high group efficiency. The maximum temperature and temperature difference in the battery in the optimal BTMS are 45.71 °C and 4.4 °C at the 40 °C environment/coolant, as against 30.4 °C and 4.97 °C at the 23.6 °C environment/coolant, respectively. Precooling the coolant can further reduce the maximum battery temperature in high temperature environments, and the precooling temperature difference within 5 °C could meet the uniformity requirements. Furthermore, this study can provide guidance for the design and optimization of BTMS under harsh conditions. Full article
(This article belongs to the Special Issue Thermal Management System for Lithium-Ion Batteries)
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17 pages, 4683 KiB  
Article
Combined Utilization of Cylinder and Different Shaped Alumina Nanoparticles in the Base Fluid for the Effective Cooling System Design of Lithium-Ion Battery Packs
by Fatih Selimefendigil, Furkan Dilbaz and Hakan F. Öztop
Energies 2023, 16(9), 3966; https://doi.org/10.3390/en16093966 - 8 May 2023
Cited by 8 | Viewed by 2527
Abstract
It is important to consider the thermal management of lithium-ion batteries to overcome their limitations in usage and improve their performance and life cycles. In this study, a novel cooling system for the thermal management of lithium-ion battery packs is proposed by using [...] Read more.
It is important to consider the thermal management of lithium-ion batteries to overcome their limitations in usage and improve their performance and life cycles. In this study, a novel cooling system for the thermal management of lithium-ion battery packs is proposed by using an inner cylinder in the cooling channel and different-shaped nanoparticles in the base fluid, which is used as the cooling medium. The performance improvements in a 20 Ah capacity battery are compared by using a water–boehmite alumina (AlOOH) nanofluid, considering cylinder-, brick-, and blade-shaped nanoparticles up to a solid volume fraction of 2%. The numerical analysis is conducted using the finite element method, and Reynolds numbers between 100 and 600 are considered. When the efficacy of the coolants utilized is compared, it is apparent that as the Reynolds number increases, both cooling media decrease the highest temperature and homogenize the temperatures in the battery. The utilization of the cylinder in the mini-channel results in a 2 °C temperature drop at Re = 600 as compared to the flat channel. A boehmite alumina nanofluid with a 2% volume fraction reduces the maximum temperature by 5.1% at Re = 200. When the shape effect of the nanofluid is examined, it is noted that the cylinder-shaped particle improves the temperature by 4.93% as compared to blade-shaped nanoparticles and 7.32% as compared to brick-shaped nanoparticles. Thus, the combined utilization of a nanofluid containing cylindrical-shaped nanoparticles as the cooling medium and a cylinder in the mini-channel of a battery thermal management system provides an effective cooling system for the thermal management of the battery pack. The outcomes of this work are helpful for further system design and optimization studies related to battery thermal management. Full article
(This article belongs to the Section D3: Nanoenergy)
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