Search Results (501)

Currently, the trade-off between oxygen permeation flux and structural stability in conventional perovskite oxides restricts the practical application of oxygen permeable membranes. In this study, a high-entropy design was applied to the B-site of BSCF matrix materials, resulting in the successful synthesis of a high-entropy perovskite, Ba_0.5Sr_0.5Co_0.71Fe_0.2Ta_0.03Ni_0.03Zr_0.03O_3−δ. The crystal structure, microstructure, and elemental composition of the material were systematically characterized and analyzed. Theoretical analysis and experimental characterization confirm that the material exhibits a stable single-phase high-entropy perovskite oxide structure. Under He as the sweep gas, the membrane achieved an oxygen permeation flux of 1.28 mL·cm⁻²·min⁻¹ and operated stably for over 100 h (1 mm thick, 900 °C). In a 20% CO₂/He atmosphere, the flux remained above 0.92 mL·cm⁻²·min⁻¹ for over 100 h, demonstrating good CO₂ tolerance. Notably, when the sweep gas is returned to the pure He atmosphere, the oxygen permeation flux fully recovers to 1.28 mL·cm⁻²·min⁻¹, with no evidence of leakage. These findings indicate that the proposed B-site doping strategy can break the trade-off between oxygen permeability and structural stability in conventional perovskite membranes. This advancement supports the industrialization of oxygen permeable membranes and offers valuable theoretical guidance for the design of high-performance perovskite materials. Full article

Aluminum matrix composites provide an ideal solution for lightweight brake disks, but conventional casting processes are prone to crack initiation due to inhomogeneous reinforcement dispersion, gas porosity, and inadequate toughness. To break the conventional trade-off between high wear resistance and low toughness of brake disks, this study fabricated a bimetallic structure of SiC_p/Al–Fe–V–Si aluminum matrix composite and cast ZL101 alloy using friction stir lap welding (FSLW). Then, the microstructural evolution, mechanical properties, and tribological behavior of the FSLW joints were studied by XRD, SEM, TEM, tensile testing, and tribological tests. The results showed that the FSLW process homogenized the distribution of SiC particle reinforcements in the SiC_p/Al–Fe–V–Si composites. The Al₁₂(Fe,V)₃Si heat-resistant phase was not decomposed or coarsened, and the mechanical properties were maintained. The FSLW process refined the grains of the ZL101 aluminum alloy through recrystallization and fragmented eutectic silicon, improving elongation to 22%. A metallurgical bond formed at the joint interface. Tensile fracture occurred within the ZL101 matrix, demonstrating that the interfacial bond strength exceeded the alloy’s load-bearing capacity. In addition, the composites exhibited significantly enhanced wear resistance after FSLW, with their wear rate reduced by approximately 40% compared to the as-received materials, which was attributed to the homogenized SiC particle distribution and the activation of an oxidative wear mechanism. Full article

To address the growing demand for sustainable materials in advanced manufacturing, the objective of this study was to develop and characterize a novel 3D-printable biocomposite using ruminant-digested corn stover (DCS) as a reinforcement for polylactic acid (PLA). The methodology involved systematically optimizing DCS particle size (80–140 mesh) and loading concentration (5–20 wt.%), followed by fabricating composite filaments via melt extrusion and 3D printing test specimens. The resulting materials were comprehensively characterized for their morphological, physical, and mechanical properties. The optimal formulation, achieved with 120-mesh particles at 15 wt.% loading, exhibited a 15.6% increase in tensile strength to 64.17 MPa and a 21.1% enhancement in flexural modulus to 4.19 GPa compared to neat PLA. In addition to the mechanical improvements, the biocomposite offers an advantageous density reduction, enabling the fabrication of lightweight structures for resource-efficient applications. Comprehensive characterization revealed effective interfacial integration and uniform fiber dispersion, validating biological preprocessing as a viable method for unlocking the reinforcement potential of this abundant biomass. While the composite exhibits characteristic trade-offs, such as reduced impact strength, the overall performance profile makes it a promising candidate for structural applications in sustainable manufacturing. This research establishes a viable pathway for agricultural waste valorization, demonstrating that biological preprocessing can convert agricultural residues into value-added engineering materials for the circular bioeconomy. Full article

Urban agriculture (UA) is emerging as a promising strategy for sustainable food production in response to growing environmental pressures. Indoor vertical farming (IVF), combining Controlled Environment Agriculture (CEA) with Building-Integrated Agriculture (BIA), enables efficient resource use and year-round crop cultivation in urban settings. This study assesses the environmental performance of a prospective IVF system located on a university campus in Portugal, focusing on the integration of photovoltaic (PV) energy as an alternative to the conventional electricity grid (GM). A Life Cycle Assessment (LCA) was conducted using the Environmental Footprint (EF) method and the LANCA model to account for land use and soil-related impacts. The PV-powered system demonstrated lower overall environmental impacts, with notable reductions across most impact categories, but important trade-offs with decreased soil quality. The LANCA results highlighted cultivation and packaging as key contributors to land occupation and transformation, while also revealing trade-offs associated with upstream material demands. By combining EF and LANCA, the study shows that IVF systems that are not soil-based can still impact soil quality indirectly. These findings contribute to a broader understanding of sustainability in urban farming and underscore the importance of multi-dimensional assessment approaches when evaluating emerging agricultural technologies. Full article

With the expansion of offshore oil and gas resources to deepwater areas, the problem of the vortex-induced vibration of marine risers, as a key structure connecting offshore platforms and subsea wellheads, has become increasingly prominent. At present, there are few reviews on the vortex-induced vibration of flexible risers. This review provides a detailed discussion of vortex-induced vibration in marine risers. This review begins with the engineering background. It then systematically analyzes the key factors that influence VIV response. These factors include the riser’s structural parameters, such as aspect ratio and mass ratio. They also include the external fluid environment. Next, this review evaluates current VIV suppression strategies by analyzing specific experimental results. It compares the effectiveness and trade-offs of passive techniques. It also examines the potential and limitations of active methods, which often use smart materials, like piezoelectrics. This study highlights the major challenges in VIV research today. These challenges relate to prediction accuracy and suppression efficiency. Key problems include model uncertainty at high Reynolds numbers and the practical implementation of suppression devices in engineering systems. Finally, this paper presents an outlook on the future directions. It concludes that an intelligent, full-lifecycle integrity management system is the best path forward. Full article

This study examines the mechanical and physical performance of lightweight concretes incorporating acidic pumice aggregate, with a particular focus on their behavior under thermal exposure. Pumice sourced from the Bitlis-Tatvan region was used as a partial replacement for limestone aggregate at volumetric substitution levels of 50%, 60%, and 70% (designated LC50, LC60, and LC70, respectively), alongside a conventional control mix (NC). Experimental investigations included flexural and compressive strength tests, capillary water absorption measurements, and mass loss assessments at elevated temperatures (100 °C, 200 °C, and 300 °C). The results indicate that increasing pumice content leads to a significant reduction in mechanical strength, as evidenced by a strong negative correlation (e.g., −0.994 for compressive strength), and results in increased water absorption due to the higher porosity of pumice. Thermal exposure caused more pronounced weight loss in pumice-rich mixtures, primarily attributable to moisture evaporation and the formation of surface voids, particularly in LC60 and LC70 specimens. Although the incorporation of pumice effectively reduces the unit weight of concrete, it compromises both strength and durability, highlighting a critical trade-off between weight reduction and structural performance. Future studies are recommended to quantitatively assess the relationship between compressive and flexural strengths to address current limitations. Additionally, advanced microstructural analyses (e.g., SEM, XRD), fire resistance evaluations at higher temperatures, and the development of hybrid mixes incorporating supplementary cementitious materials (SCMs) should be further explored. Full article

This study examines the capabilities and optimisation of electrochemical jet machining (ECJM), a component of the electrochemical machining (ECM) production chain. A localised electrolyte jet helps remove material from selective areas; it is a suitable process for contoured parts and hard-to-machine material without inflicting thermal or mechanical stresses. In this regard, the study incorporates details of an experimental layout and variation in parameters in terms of voltage, electrolyte concentration, and jet velocity. The most striking findings indicate that the material removal rate and surface quality are susceptible to parameters such as applied voltage and stand-off distance, and electrolyte concentration and jet velocity (via electrolyte supply rate) fixed. Higher voltages and fixed electrolyte concentrations give higher removal rates, though this might impair the surface finish, thereby requiring a trade-off at best. These results provide insights into optimising process parameters for enhanced precision and efficiency in ECJM. Future research could focus on advanced electrolytes and improving scalability for industrial applications. Full article

Several attempts have been made to replace the critical raw material platinum (Pt) with other metals, mainly focusing on its functional performance, while safety and sustainability criteria are often overlooked. Here, the substitution of Pt by nickel-based coatings is addressed for water electrolysis applications. Risk assessment and life cycle assessment are iteratively performed at the laboratory scale and after upscaling metal coating protocols. The challenges for the transition towards an integrated safe and sustainable by design (SSbD) approach are identified, and strategies are proposed to resolve them. Valuable insights emerge from the individual assessments (e.g., hotspots, trade-offs, and recommendations for sustainability and safety), as well as regarding the transition towards an integrated SSbD (e.g., dealing with data gaps and uncertainties). Full article

The thermal modification of wood has emerged as a sustainable and effective method for enhancing the physical, chemical, and mechanical properties of wood without the use of harmful chemicals. This review summarizes the current state-of-the-art in thermal wood modification, focusing on the mechanisms of wood degradation during treatment and the resulting changes in the properties of the material. The benefits of thermal modification of wood include improved dimensional stability, increased resistance to biological decay, and improved durability, while potential risks such as reduced mechanical strength, color change, and higher costs of wood under certain conditions are also discussed. The review highlights recent advances in process optimization and evaluates the trade-offs between improved performance and possible structural drawbacks. Finally, future perspectives are outlined for sustainable applications of thermally modified wood in various industries. Emerging trends and future research directions in the field are identified, aiming to improve the performance and sustainability of thermally modified wood products in construction, furniture, and other industries. Full article

Thermally conductive polymer composites are essential for effective heat dissipation in electronic packaging, where both thermal management and mechanical reliability are critical. Although diglycidyl ether of bisphenol-A (DGEBA)-based epoxies exhibit favorable properties, their intrinsically low thermal conductivity limits broader applications. Incorporating conductive fillers, such as expanded graphite (EG) and metal powders, enhances heat transport but often compromises mechanical strength due to poor filler–matrix compatibility. In this study, we address this trade-off by employing a titanate coupling agent to surface-modify aluminum (Al) fillers, thereby improving interfacial adhesion and dispersion within the DGEBA matrix. Our results show that incorporating 10 wt% untreated Al increases thermal conductivity from 7.35 to 9.60 W/m·K; however, this gain comes at the cost of flexural strength, which drops to 18.29 MPa. In contrast, titanate-modified Al (Ti@Al) not only preserves high thermal conductivity but also restores mechanical performance, achieving a flexural strength of 35.31 MPa (at 5 wt% Ti@Al) and increasing impact strength from 0.60 to 1.01 kJ/m². These findings demonstrate that interfacial engineering via titanate coupling offers a compelling strategy to overcome the thermal–mechanical trade-off in hybrid composites, enabling the development of high-performance materials for advanced thermal interface and structural applications. Full article

This study uses ordinary Portland–sulfate–silicate composite cement as the matrix and investigates the effects of water–cement ratio, HPMC dosage, and PCS dosage on the performance of specialized grouting materials for subway structure repair during operation through single-factor experiments and orthogonal experiments. Multifactorial variance analysis was employed to quantitatively evaluate the sensitivity of each factor and their interactions to slurry flowability, setting time, anti-dispersibility, and compressive strength. The results show that the water–cement ratio is the most critical factor affecting the performance of the grouting material, with extremely significant impacts on all performance indicators; HPMC dosage significantly affects flowability, setting time, and anti-dispersibility; PCS dosage primarily influences 2 h compressive strength; the interaction between water–cement ratio and HPMC dosage has a significant impact on anti-dispersibility. Principal component analysis revealed the trade-off relationship between flowability, setting time, and strength. The study established a sensitivity ranking for the performance of specialized grouting materials: water–cement ratio > HPMC dosage > PCS dosage > interaction, providing a theoretical basis and methodological reference for the formulation optimization of specialized grouting materials for subway structure repair during operation. Full article

Negative Poisson’s ratio (NPR) reinforcement offers a novel solution to the usual trade-off between strength gains and ductility loss. Incorporating NPR into ultra-high-performance concrete (UHPC) effectively overcomes the ductility limitations of structural elements. However, the interfacial bonding between NPR reinforcement and UHPC is not sufficiently studied, especially its patterns and mechanisms, impeding the application of the materials. In this paper, the effects of nine design parameters (rebar type, prestrain, etc.) on the bond performance of NPR-UHPC through eccentric pull-out tests are investigated, and a quantitative discriminative indicator K_c for NPR-UHPC bond failure modes is established. The results showed that when K_c ≤ 4.3, 4.3 < K_c ≤ 5.64, and K_c ≥ 5.6, the NPR-UHPC specimens undergo splitting failure, splitting–pull-out failure, and pull-out failure, respectively. In terms of bonding with UHPC, the NPR bars outperform the HRB400 bars, and the HRB400 bars outperform the helical grooved (HG) bars. For the NPR bars, prestrain levels of 5.5%, 9.5%, and 22.0% decrease τ_u by 5.07%, 7.79%, and 17.01% and s_u by 7.00%, 15.88%, and 30.54%, respectively. Bond performance deteriorated with increasing rib spacing and decreasing rib height. Based on the test results, an artificial neural network (ANN) model is developed to accurately predict the critical embedded length l_cd and ultimate embedded length l_ud between NPR bars and UHPC. Moreover, the MAPE of the ANN model is only 53.9% of that of the regression model, while the RMSE is just 62.0%. Full article

The production of solid biofuels from torrefied biomass holds significant potential for renewable energy applications. Durable pellet formation from severely torrefied biomass is hindered by the loss of natural binding properties, yet studies on mild torrefaction that preserves sufficient binding capacity for pellet production without external binders or changes to die conditions remain scarce. This paper investigated the production of fuel pellets from torrefied biomass without using external binders or adjusting pelletization parameters. Experiments were conducted using a mild torrefaction temperature (230 °C and 250 °C) and shorter residence time (10, 15, and 30 min). The torrefied materials were then subjected to pelletization using a single-pellet press; and the influence of torrefaction on the mechanical durability, hydrophobicity, and fuel characteristics of the pellets was examined. Results indicated that the mass loss ranging from 10 to 20% among the mild torrefaction treatments was less than the typical extent of mass loss due to severe torrefaction. Pellets made from torrefied biomass (torrefied pellets) had improvement in the hydrophobicity (moisture resistance) when compared to pellets made from untreated biomass (untreated pellets). Improved hydrophobicity is important for storage and transportation of pellets that are exposed to humid environmental conditions, as it reduces the risk of pellet degradation and spoilage. Thermogravimetric analysis of the pyrolysis and combustion behaviour of torrefied pellets indicated the improvement of fuel characteristics in terms of a much higher comprehensive pyrolysis index and greater thermal stability compared to untreated pellets, as evidenced by the prolonged burnout time and reduced combustion characteristics index. Residence time had a more significant impact on pellet durability than temperature, but the durability of the torrefied pellets was lower than that of the untreated pellets. Further research is required to explore the feasibility of producing binder-free durable pellets under mild torrefaction conditions. Overall, the study demonstrated that mild torrefaction could enhance the fuel quality and moisture resistance of biomass pellets, offering promising advantages for energy applications, despite some trade-offs in mechanical durability. Full article

This study introduces a rigid–flexible coupled constant force actuator integrated with Active Disturbance Rejection Control (ADRC) to tackle the rigidity–compliance trade-off in precision force-sensitive applications. The actuator utilizes compliant hinges to decrease contact stiffness by three orders of magnitude (${10}^6\to {10}^3 \mathrm{N}/\mathrm{m}$), facilitating effective force management through millimeter-scale placement (0.1∼1 mm) and inherently mitigating high-frequency disturbances. The ADRC framework, augmented by an Extended State Observer (ESO), dynamically assesses and compensates for internal nonlinearities (such as friction hysteresis) and external disturbances without necessitating accurate system models. Experimental results indicate enhanced performance compared to PID control: under dynamic disturbances, force deviations are limited to $\pm 0.2 \mathrm{N}$ with a 98.5% reduction in mean absolute error, a 96.3% increase in settling speed, and 99% suppression of oscillations. The co-design of mechanical compliance with model-free control addresses the constraints of traditional high-stiffness systems, providing a scalable solution for industrial robots, compliant material processing, and medical device operations. Validation of the prototype under sinusoidal perturbations demonstrates reliable force regulation (settling time $<0.56 \mathrm{s}$, errors $<0.5 \mathrm{N}$), underscoring its relevance in dynamic situations. This study integrates theoretical innovation with experimental precision, enhancing intelligent manufacturing systems via adaptive control and structural synergy. Full article

Shape Memory Alloy (SMA) actuators are pivotal in modern engineering due to their unique thermomechanical properties, but their inherent non-linearities, hysteresis, and temperature sensitivity pose significant control challenges. This systematic review evaluates artificial intelligence (AI)-based control methodologies to address these limitations, analyzing their efficacy in enhancing precision, adaptability, and reliability for SMA and Magnetic SMA (MSMA) systems. A PRISMA-guided literature review (2003–2025) identified 24 studies, which were categorized by control architectures (hybrid AI-linear, pure AI, adaptive, and model predictive control) and evaluated through quantitative metrics, including Root Mean Square Error (RMSE%) and a weighted scoring system for experimental rigor. Results revealed hybrid AI-linear controllers as the dominant approach (36%), with online-trained neural networks achieving superior accuracy (+2.4%) over offline methods. Feedforward neural networks outperformed recurrent architectures (+3.1%), while Model Predictive Control (MPC) excelled for SMA actuators (+5.8% accuracy) but underperformed for MSMAs (−7.7%). Sensorless strategies proved advantageous for MSMAs (+5.0%), leveraging intrinsic material properties like electrical resistance for state estimation. The analysis underscores AI’s capacity to mitigate hysteresis and non-linear dynamics, though material-specific optimization is critical: SMA systems favor dynamic control and MPC, whereas MSMAs benefit from sensorless AI and pure neural networks. Challenges persist in computational demands for online training and reinforcement learning’s exploration–exploitation trade-offs. Future research should prioritize adaptive algorithms for fatigue compensation, lightweight AI models for embedded deployment, and standardized benchmarking to bridge material-specific performance gaps. This synthesis establishes AI as a transformative paradigm for SMA actuation, enabling precise control in aerospace, biomedical, and soft robotics applications. Full article