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Search Results (3,187)

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19 pages, 2040 KB  
Article
Physicochemical and Mechanical Performance of Dental Resins Formulated from Dimethacrylated Oligoesters Derived from PET Recycling via Glycolysis
by Stefanos Karkanis, Alexandros K. Nikolaidis, Elisabeth A. Koulaouzidou and Dimitris S. Achilias
Polymers 2025, 17(19), 2660; https://doi.org/10.3390/polym17192660 - 1 Oct 2025
Abstract
Growing concerns over the toxicity and sustainability of dental materials have driven the search for alternatives to bisphenol A-glycidyl methacrylate (Bis-GMA), a widely used dental resin monomer associated with health risks. This study highlights the potential of less health-hazardous dental formulations by incorporating [...] Read more.
Growing concerns over the toxicity and sustainability of dental materials have driven the search for alternatives to bisphenol A-glycidyl methacrylate (Bis-GMA), a widely used dental resin monomer associated with health risks. This study highlights the potential of less health-hazardous dental formulations by incorporating high-value materials derived from the glycolysis of poly(ethylene terephthalate) (PET). Dimethacrylated oligoesters (PET-GLY-DM), synthesized through the methacrylation of PET glycolysis products, were blended with Bis-GMA and triethylene glycol dimethacrylate (TEGDMA), toward the gradual replacement of Bis-GMA content. The innovative PET-GLY-DM-based resins exhibited a higher degree of conversion compared to traditional Bis-GMA/TEGDMA formulations, as measured by FTIR spectroscopy, accompanied by an increase in polymerization shrinkage, evaluated via a linear variable displacement transducer system. While the incorporation of PET-GLY-DM slightly reduced flexural strength and elastic modulus, it significantly decreased water sorption, resulting in a smaller reduction in mechanical properties after water immersion for 7 days at 37 °C and improved long-term performance. Furthermore, PET-GLY-DM resins exhibited low bisphenol-A (BPA) release measured with HPLC. It was thus confirmed that PET-GLY-DM resins derived from the glycolysis of PET wastes represent a promising alternative to conventional light-cured dental resins, offering reduced BPA release and improved water resistance. Full article
(This article belongs to the Section Circular and Green Sustainable Polymer Science)
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19 pages, 2193 KB  
Article
Recycling of Cement-Based and Biomass Ashes Waste Powders as Alternative Fillers for Hot Mix Asphalts: A Preliminary Laboratory Evaluation
by Piergiorgio Tataranni, Giulia Tarsi, Yunfei Guo, Paolino Caputo, Manuel De Rose, Cesare Oliviero Rossi and Rosolino Vaiana
Sustainability 2025, 17(19), 8799; https://doi.org/10.3390/su17198799 - 30 Sep 2025
Abstract
The construction sector has a prominent role in raw materials consumption and environmental depletion due to waste and emissions connected to the production of construction materials and construction/demolition operations. Thus, research is pushing to develop sustainable construction materials, mainly recycling waste and by-products. [...] Read more.
The construction sector has a prominent role in raw materials consumption and environmental depletion due to waste and emissions connected to the production of construction materials and construction/demolition operations. Thus, research is pushing to develop sustainable construction materials, mainly recycling waste and by-products. Following this trend, the present study explores the possible use of two different blends of cement-based waste powder and biomass ashes as filler for the production of asphalt concretes. The materials have been tested following the EN 13043 standard requirements for fillers for bituminous mixtures. Still, the basic performances of hot mix asphalts produced with the recycled materials have been evaluated on a laboratory scale. The physical, chemical, and mechanical characterization of the waste fillers and the bituminous mixtures showed advantages and downsides in the use of the recycled powders for hot mix asphalt production. Despite final performances in line with traditional hot mix asphalt, the chemical composition of the proposed fillers has a negative influence mainly on the water susceptibility of the mixture. However, the findings of the study open new perspectives on future possible applications of the recycled fillers in the road pavements sector. Full article
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22 pages, 2768 KB  
Review
Flame-Retardant Polyvinyl Alcohol Materials: Mechanisms, Design Strategies, and Multifunctional Applications
by Dehui Jia, Lulu Xu, Danni Pan, Yi Xiao, Yan Zhang, Yao Yuan and Wei Wang
Polymers 2025, 17(19), 2649; https://doi.org/10.3390/polym17192649 - 30 Sep 2025
Abstract
Polyvinyl alcohol (PVA), a water-soluble, biodegradable, and biocompatible polymer, has garnered significant attention in recent years for its applications such as packaging, electronics, biomedical materials, and water treatment. However, its high flammability poses a substantial limitation in fire-sensitive environments. To address this challenge, [...] Read more.
Polyvinyl alcohol (PVA), a water-soluble, biodegradable, and biocompatible polymer, has garnered significant attention in recent years for its applications such as packaging, electronics, biomedical materials, and water treatment. However, its high flammability poses a substantial limitation in fire-sensitive environments. To address this challenge, significant research efforts have been devoted to improving the flame retardancy and suppressing the smoke toxicity of PVA through various strategies. This review presents diverse modification strategies that have been developed for PVA, including physical blending with polymers and nanofillers, chemical modifications such as esterification, acetalization, and crosslinking, and advanced surface engineering techniques such as plasma treatment, layer-by-layer assembly, and surface grafting. Beyond fire safety, these modifications enable multifunctional applications, expanding PVA use in optical, energy, sensing, and biomedical fields. Finally, this review explores current challenges, environmental considerations, and future directions for the development of sustainable, high-performance flame-retardant PVA systems. Full article
(This article belongs to the Special Issue Recent Advances in Flame-Retardant Polymeric Materials)
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22 pages, 1239 KB  
Article
Novel Insights into Torrefacto and Natural Coffee Silverskin: Composition, Bioactivity, Safety, and Environmental Impact for Sustainable Food Applications
by Ernesto Quagliata, Silvina Gazzara, Cecilia Dauber, Analía Rodríguez, Luis Panizzolo, Bruno Irigaray, Adriana Gámbaro, José A. Mendiola, Ignacio Vieitez and María Dolores del Castillo
Foods 2025, 14(19), 3388; https://doi.org/10.3390/foods14193388 - 30 Sep 2025
Abstract
Coffee silverskin (CS), the principal solid by-product from coffee roasting, is a promising raw material for sustainable food applications aligned with circular economy principles. Due to its high flammability at roasting temperatures, effective management of CS is not only an environmental but also [...] Read more.
Coffee silverskin (CS), the principal solid by-product from coffee roasting, is a promising raw material for sustainable food applications aligned with circular economy principles. Due to its high flammability at roasting temperatures, effective management of CS is not only an environmental but also a safety concern in coffee processing facilities. To the best of our knowledge, this is the first study evaluating the chemical composition, bioactivity, safety, and environmental impact of torrefacto (CT) and natural (CN) coffee silverskin. CT (from Arabica–Robusta blends subjected to sugar-glazing) and CN (from 100% Arabica) were characterized in terms of composition and function. Oven-dried CT showed higher levels of caffeine (13.2 ± 0.6 mg/g vs. 8.7 ± 0.7 mg/g for CN), chlorogenic acid (1.34 ± 0.08 mg/g vs. 0.92 ± 0.06 mg/g), protein (18.1 ± 0.2% vs. 16.7 ± 0.2%), and melanoidins (14.9 ± 0.3 mg/g vs. 9.6 ± 0.2 mg/g), but CN yielded more total phenolics (13.8 ± 0.6 mg GAE/g). Both types exhibited strong antioxidant capacity (ABTS: 48.9–59.2 µmol TE/g), and all oven-dried samples met food safety criteria (microbial loads below 102 CFU/g, moisture 7.9%). Oven drying was identified as the most industrially viable, ensuring preservation of bioactives and resulting in a 19% lower greenhouse gas emissions impact compared to freeze-drying. Sun drying was less reliable microbiologically. The valorization of oven-dried CT as a clean-label, antioxidant-rich colorant offers clear potential for food reformulation and waste reduction. Renewable energy use during drying is recommended to further enhance sustainability. This study provides scientific evidence to support the safe use of coffee silverskin as a novel food, contributing to regulatory assessment and sustainable food innovation aligned with SDGs 9, 12, and 13. Full article
(This article belongs to the Special Issue Sustainable Uses and Applications of By-Products of the Food Industry)
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22 pages, 2085 KB  
Article
Trends in Using Microalgae as a Green Energy Source: Conventional, Machine Learning, and Hybrid Modeling Methods
by Ángel Darío González-Delgado, Segundo Rojas-Flores and Anibal Alviz-Meza
Processes 2025, 13(10), 3134; https://doi.org/10.3390/pr13103134 - 29 Sep 2025
Abstract
This study analyzes, quantifies, and maps, from a bibliometric perspective, scientific research on microalgae energy production. It includes traditional simulation, machine learning, and hybrid approaches, covering 500 original articles from 2005 to 2024 in Scopus. We used Biblioshiny 4.1.2 software in RStudio 4.3.0 [...] Read more.
This study analyzes, quantifies, and maps, from a bibliometric perspective, scientific research on microalgae energy production. It includes traditional simulation, machine learning, and hybrid approaches, covering 500 original articles from 2005 to 2024 in Scopus. We used Biblioshiny 4.1.2 software in RStudio 4.3.0 to categorize and evaluate the contributions of authors and journals. The studied field underwent an exponential growth in publications from 2004 to 2022, with an average annual increase of approximately 21%. Moreover, recent research focuses on photobioreactors, computational fluid dynamics, carbon dioxide capture, bio-oils, biodiesel, and hydrothermal liquefaction, increasingly integrating machine learning algorithms and hybrid methods. Since 2020, we have identified a clear trend toward combining modeling approaches to predict and improve energy efficiency, particularly for biodiesel, bio-derived hydrogen, and crude bio-oil produced via pyrolysis or hydrothermal liquefaction, which is often influenced by factors such as light, carbon dioxide, nutrients, and blending operations. Finally, recent advancements involve combining physical models with data to enable real-time optimization and control, supporting microalgae-based circular biorefining strategies. This review serves as a guide for future research in green energy materials and process modeling, inspiring colleagues to explore new ways for microalgae energy production and modeling. Full article
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16 pages, 3297 KB  
Article
Effect of High-Temperature Isothermal Annealing on the Structure and Properties of Multicomponent Compact Ti-Al(Nb,Mo,B)-Based Materials Fabricated via Free SHS-Compression
by Pavel Bazhin, Ivan Nazarko, Arina Bazhina, Andrey Chizhikov, Alexander Konstantinov, Artem Ivanov, Mikhail Antipov, Pavel Stolin, Svetlana Agasieva and Varvara Avdeeva
Metals 2025, 15(10), 1088; https://doi.org/10.3390/met15101088 - 29 Sep 2025
Abstract
This study investigates TNM-type titanium aluminide alloys, representing the third generation of β-stabilized γ-TiAl heat-resistant materials. The aim of this work is to study the combustion characteristics and to produce compact materials via the free SHS compaction method from initial powder reagents taken [...] Read more.
This study investigates TNM-type titanium aluminide alloys, representing the third generation of β-stabilized γ-TiAl heat-resistant materials. The aim of this work is to study the combustion characteristics and to produce compact materials via the free SHS compaction method from initial powder reagents taken in the following ratio (wt%): 51.85Ti–43Al–4Nb–1Mo–0.15B, as well as to determine the effect of high-temperature isothermal annealing at 1000 °C on the structure and properties of the obtained materials. Using free SHS compression (self-propagating high-temperature synthesis), we synthesized compact materials from a 51.85Ti–43Al–4Nb–1Mo–0.15B (wt%) powder blend. Key combustion parameters were optimized to maximize the synthesis temperature, employing a chemical ignition system. The as-fabricated materials exhibit a layered macrostructure with wavy interfaces, aligned parallel to material flow during compression. Post-synthesis isothermal annealing at 1000 °C for 3 h promoted further phase transformations, enhancing mechanical properties including microhardness (up to 7.4 GPa), Young’s modulus (up to 200 GPa) and elastic recovery (up to 31.8%). X-ray powder diffraction, SEM, and EDS analyses confirmed solid-state diffusion as the primary mechanism for element interaction during synthesis and annealing. The developed materials show promise as PVD targets for depositing heat-resistant coatings. Full article
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31 pages, 8619 KB  
Review
A Critical Review: Gel-Based Edible Inks for 3D Food Printing: Materials, Rheology–Geometry Mapping, and Control
by Zhou Qin, Yang Yang, Zhaomin Zhang, Fanfan Li, Ziqing Hou, Zhihua Li, Jiyong Shi and Tingting Shen
Gels 2025, 11(10), 780; https://doi.org/10.3390/gels11100780 - 29 Sep 2025
Abstract
Edible hydrogels are the central material class in 3D food printing because they reconcile two competing needs: (i) low resistance to flow under nozzle shear and (ii) fast recovery of elastic structure after deposition to preserve geometry. This review consolidates the recent years [...] Read more.
Edible hydrogels are the central material class in 3D food printing because they reconcile two competing needs: (i) low resistance to flow under nozzle shear and (ii) fast recovery of elastic structure after deposition to preserve geometry. This review consolidates the recent years of progress on hydrogel formulations—gelatin, alginate, pectin, carrageenan, agar, starch-based gels, gellan, and cellulose derivatives, xanthan/konjac blends, protein–polysaccharide composites, and emulsion gels alongside a critical analysis of printing technologies relevant to food: extrusion, inkjet, binder jetting, and laser-based approaches. For each material, this review connects gelation triggers and compositional variables to rheology signatures that govern printability and then maps these to process windows and post-processing routes. This review consolidates a decision-oriented workflow for edible-hydrogel printability that links formulation variables, process parameters, and geometric fidelity through standardized test constructs (single line, bridge, thin wall) and rheology-anchored gates (e.g., yield stress and recovery). Building on these elements, a “printability map/window” is formalized to position inks within actionable operating regions, enabling recipe screening and process transfer. Compared with prior reviews, the emphasis is on decisions: what to measure, how to interpret it, and how to adjust inks and post-set enablers to meet target fidelity and texture. Reporting minima and a stability checklist are identified to close the loop from design to shelf. Full article
(This article belongs to the Special Issue Recent Advance in Food Gels (3rd Edition))
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24 pages, 928 KB  
Review
Recent Progress in Sustainable Recycling of Waste Acrylonitrile–Butadiene–Styrene (ABS) Plastics
by Simon MoonGeun Jung
Sustainability 2025, 17(19), 8742; https://doi.org/10.3390/su17198742 - 29 Sep 2025
Abstract
Acrylonitrile–butadiene–styrene (ABS) has been widely used as an engineering thermoplastic, and the increasing post-consumer waste of ABS plastics calls for efficient and sustainable recycling technologies. The recent advances in ABS recycling technologies were investigated to enhance material recovery, purity, and environmental performance. Thermo-oxidative [...] Read more.
Acrylonitrile–butadiene–styrene (ABS) has been widely used as an engineering thermoplastic, and the increasing post-consumer waste of ABS plastics calls for efficient and sustainable recycling technologies. The recent advances in ABS recycling technologies were investigated to enhance material recovery, purity, and environmental performance. Thermo-oxidative degradation compromises mechanical integrity during reprocessing, while minor reductions in molecular weight increase melt flow rates. Surface modification techniques such as boiling treatment, Fenton reaction, and microwave-assisted flotation facilitate the selective separation of ABS from mixed plastic waste by enhancing its hydrophilicity. Dissolution-based recycling using solvent and anti-solvent systems enables the recovery of high-purity ABS, though some additive losses may occur during subsequent molding. Magnetic levitation and triboelectrostatic separation provide innovative density and charge-based sorting mechanisms for multi-plastic mixtures. Thermochemical routes, including supercritical water gasification and pyrolysis, generate fuel-grade gases and oils from ABS blends. Mechanical recycling remains industrially viable when recycled ABS is blended with virgin resin, whereas plasma-assisted mechanochemistry has emerged as a promising technique to restore mechanical properties. These recycling technologies contribute to a circular plastic economy by improving efficiency, reducing environmental burden, and enabling the reuse of high-performance ABS materials. Full article
(This article belongs to the Special Issue Plastic Recycling and Biopolymer Synthesis for Industrial Application)
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15 pages, 3429 KB  
Article
Optimizing Textile Disinfection in Hospital-Associated Infections Using Gaseous Ozone
by Francesco De Caro, Federica Dell’Annunziata, Oriana Motta, Nicoletta Capuano, Antonio Faggiano, Leonardo Aulisio, Matteo Tomeo, Emanuela Santoro, Giovanni Boccia, Mario Capunzo, Giuseppina Moccia, Veronica Folliero and Gianluigi Franci
Pathogens 2025, 14(10), 977; https://doi.org/10.3390/pathogens14100977 - 26 Sep 2025
Abstract
Healthcare-associated infections (HAIs) pose a significant risk in clinical settings by extending hospitalization times and increasing healthcare costs. This study aimed to evaluate the effectiveness of gaseous ozone, generated by an automatic rotary dispenser, in disinfecting hospital fabrics contaminated with common HAI-related pathogens. [...] Read more.
Healthcare-associated infections (HAIs) pose a significant risk in clinical settings by extending hospitalization times and increasing healthcare costs. This study aimed to evaluate the effectiveness of gaseous ozone, generated by an automatic rotary dispenser, in disinfecting hospital fabrics contaminated with common HAI-related pathogens. The antimicrobial efficacy of ozone was tested on cotton, polyester, and blended fabrics artificially contaminated with Staphylococcus aureus, Escherichia coli, and Candida albicans. The fabrics were exposed to ozone treatment cycles of 25 and 45 min. Additional tests were conducted on layered fabrics to assess ozone penetration into folds and seams. A 25 min ozone exposure significantly reduced the microbial load on all tested fabrics. A 45 min cycle resulted in an almost complete elimination of the tested pathogens. Ozone also effectively disinfected inner fabric layers, indicating its ability to reach areas typically resistant to conventional cleaning methods. Gaseous ozone demonstrates high efficacy as a disinfectant for hospital textiles, offering thorough decontamination across various materials and fabric structures. This technology represents a sustainable, residue-free alternative to traditional disinfection methods and promises to reduce the transmission of HAIs in healthcare environments. Full article
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20 pages, 3956 KB  
Article
Life Cycle Assessment Sheds New Insights Toward Sustainable Management of Biodegradable Resin Blends Used in Packaging: A Case Study on PBAT
by Niloofar Akbarian-Saravi, Razieh Larizadeh, Arvind Gupta, Daniel Shum and Abbas S. Milani
Sustainability 2025, 17(19), 8645; https://doi.org/10.3390/su17198645 - 25 Sep 2025
Abstract
Bioplastics are gaining attention as eco-friendly alternatives to conventional plastics, with Polybutylene Adipate Terephthalate (PBAT) emerging as a promising biodegradable substitute for polyethylene (PE) in food packaging. Commercial PBAT is often blended with other plastics or bio-based fillers to improve mechanical properties and [...] Read more.
Bioplastics are gaining attention as eco-friendly alternatives to conventional plastics, with Polybutylene Adipate Terephthalate (PBAT) emerging as a promising biodegradable substitute for polyethylene (PE) in food packaging. Commercial PBAT is often blended with other plastics or bio-based fillers to improve mechanical properties and reduce costs, though these additives can influence its environmental footprint. Therefore, this study quantifies the environmental impacts of producing PBAT resin blends reinforced with common inorganic fillers and compares end-of-life (EoL) performance against PE. While prior studies have largely assessed virgin PBAT or PBAT/Polylactic Acid (PLA) systems, systematic LCA of commercial-style PBAT blends with inorganic fillers and screening LCA level for comparisons of composting vs. landfill remain limited. The contributions of this study are to: (i) map gate-to-gate environmental hotspots for PBAT-blend conversion, (ii) provide a screening gate-to-grave comparison of PBAT composting vs. PE landfill using ReCiPe 2016 and IPCC GWP100 methods, and (iii) discuss theoretical implications for material substitution in the context of EoL strategies. The results indicated that producing 1 kg of PBAT blend generated a single score impact of 921 mPt with Human Health and Resource categories contributing similarly, and a GWP of 8.64 kg CO2-eq, dominated by mixing and drying processes. EoL screening showed PBAT composting offered clear advantages over landfilling PE, yielding −53.9 mPt and 11.35 kg CO2-eq savings, effectively offsetting production emissions. In contrast, landfilling PE resulted in 288.8 mPt and 2.2 kg CO2-eq emissions. Sensitivity analysis further demonstrated that a 30% reduction in electricity use could decrease impacts by up to 10%, underscoring the importance of energy efficiency improvements and renewable energy adoption for sustainable PBAT development. Full article
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18 pages, 4553 KB  
Article
The Sacred Theater in Goguryeo Tomb Murals: Myth, Belief, and the Pictorial Performance of Political Authority
by Lu Yang
Religions 2025, 16(10), 1237; https://doi.org/10.3390/rel16101237 - 25 Sep 2025
Abstract
The 4th and 5th centuries marked a pivotal phase in the development of the Goguryeo regime. Its tomb murals epitomize the visual strategies of state-building, serving to establish a “sacred theater” of power. Taking Tomb No. 4 of the Wukui complex as a [...] Read more.
The 4th and 5th centuries marked a pivotal phase in the development of the Goguryeo regime. Its tomb murals epitomize the visual strategies of state-building, serving to establish a “sacred theater” of power. Taking Tomb No. 4 of the Wukui complex as a case in point, the murals reveal localized adaptations of the Fuxi–Nüwa imagery, blending the Central Plains’ sun-deity worship with Goguryeo’s ancestral mythology through the symbol of the sun-centered Three-Legged Crow, thereby legitimizing the sacred lineage of royal authority. The function of the Four Symbols (Sishen) imagery evolved from mere directional markers into guardians of sovereignty, reflecting deeper cultural transformations. The diachronic evolution of mural themes traces the trajectory of political change: in the 4th century, murals centered on wrestling and banqueting scenes, reinforcing ethnic identity and consolidating tribal alliances through ritualized displays of strength and hierarchical banquet etiquette. By the 5th century, the themes shifted to hunting, processions, and Buddhist rituals, where military metaphors and ceremonial norms underscored the rise of a centralized bureaucratic system and the imperatives of territorial expansion. Through three interlocking mechanisms—symbolic reconfiguration, spatial narrative, and sensory manipulation—Goguryeo tomb murals constructed a closed value system linking worldly authority to posthumous order, serving as material testimony to the enduring “covenant between humans and deities.” Full article
(This article belongs to the Section Religions and Humanities/Philosophies)
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17 pages, 3397 KB  
Article
Preparation and Performance of Poly(Butylene Succinate) (PBS) Composites Reinforced with Taxus Residue and Compatibilized with Branched PBS
by Shiwanyi Chen, Shufeng Li, Bing Wang, Chen Chen and Liuchun Zheng
Polymers 2025, 17(19), 2597; https://doi.org/10.3390/polym17192597 - 25 Sep 2025
Abstract
In response to the escalating plastic pollution crisis, the development of high-performance biodegradable materials is critical. Poly(butylene succinate) (PBS) is an important biodegradable polymer as it possesses excellent biodegradability and processability. But it suffers from limitations such as low mechanical strength, poor thermal [...] Read more.
In response to the escalating plastic pollution crisis, the development of high-performance biodegradable materials is critical. Poly(butylene succinate) (PBS) is an important biodegradable polymer as it possesses excellent biodegradability and processability. But it suffers from limitations such as low mechanical strength, poor thermal stability, and high production costs. In this study, taxus residue (TF), a waste by-product, was utilized as a reinforcing filler to reduce PBS costs while enhancing its overall performance. To address the interfacial incompatibility between TF and PBS, branched PBS (T-PBS) was introduced as a compatibilizer. The TF was surface-modified via alkali treatment and silane coupling (KH550), and a series of PBS/TF/T-PBS composites with varying T-PBS viscosity grades were prepared by melt blending. The compatibilization mechanism of T-PBS and its influence on the composite structure, crystallization behavior, thermal stability, rheological, and mechanical properties were systematically investigated. Results show that the branched structure significantly enhanced T-PBS melt strength and reactivity. The introduction of T-PBS effectively improved interfacial compatibility between TF and PBS matrix, reducing phase separation and interfacial defects. Compared to uncompatibilized PBS/TF composites, those with appropriately viscous T-PBS exhibited improved tensile strength (increased by 19.7%) and elongation at break (increased by 78.8%), while flexural strength was also maintained at an enhanced level. The branched points acted as nucleating agents, increasing the onset temperature and degree of crystallinity. In the high-temperature region, the synergistic barrier effect from TF and char residue improved thermal stability (T85% reached 408.19 °C). Rheological analysis revealed enhanced viscosity and elasticity of the system. This study provides a promising strategy and theoretical foundation for the high-value utilization of taxus waste and the development of high-performance biodegradable PBS-based composites. Full article
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30 pages, 6687 KB  
Article
Laser Powder Bed Fusion of Fe-10 at% Ni and Fe-10 at% Si Soft-Magnetic Materials from Powder Blends
by Jan-Simeon Ludger Bernsmann, Paul Stahl, Luca Christian Matzel and Johannes Henrich Schleifenbaum
Materials 2025, 18(19), 4471; https://doi.org/10.3390/ma18194471 - 25 Sep 2025
Abstract
Soft-magnetic materials can benefit significantly from additive manufacturing using Laser Powder Bed Fusion of metals with laser beam, as this technology allows the production of parts with complex geometries. In this study, two iron-based alloys were investigated: Fe-10%Ni (at%) and Fe-10%Si (at%), which [...] Read more.
Soft-magnetic materials can benefit significantly from additive manufacturing using Laser Powder Bed Fusion of metals with laser beam, as this technology allows the production of parts with complex geometries. In this study, two iron-based alloys were investigated: Fe-10%Ni (at%) and Fe-10%Si (at%), which are known for their promising soft-magnetic properties. A parameter study was first conducted to optimize the process settings with the goal of maximizing the relative density, which strongly influences magnetic performance. Using AI-based optimization software (xT-Saam by Exponential Technologies Ltd., Riga, Latvia), geometrically simple specimens with a relative density of ≥99.95% were successfully produced. Utilizing the developed parameter sets, toroids were manufactured and heat-treated to improve their magnetic properties. The best obtained ferromagnetic properties were HC = 1621 A/m (coercivity) and µR = 305 (permeability) for Fe-10%Ni, and HC = 300 A/m and µR = 1114 for Fe-10%Si. Full article
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16 pages, 3346 KB  
Article
Analysis of Pore Structure and Its Relationship to Water Transport and Electrical Flux in Mortars Incorporated with Slag and Silica Fume
by Yanliang Ji, Xinyi Peng, Hongwei Tian and Xiangqun Ding
Buildings 2025, 15(19), 3450; https://doi.org/10.3390/buildings15193450 - 24 Sep 2025
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Abstract
This study investigates the effects of slag and silica fume on the mechanical properties, transport behavior, and pore structure of cement-based mortars. Mortars incorporating different proportions of supplementary materials were evaluated by compressive and flexural strength, saturated water absorption, chloride permeability, and mercury [...] Read more.
This study investigates the effects of slag and silica fume on the mechanical properties, transport behavior, and pore structure of cement-based mortars. Mortars incorporating different proportions of supplementary materials were evaluated by compressive and flexural strength, saturated water absorption, chloride permeability, and mercury intrusion porosimetry (MIP). Fractal analysis was further applied to assess pore structure complexity. At 28 days, the slag–silica fume blend SG20SF10 reached 46.5 MPa in compressive strength and 5.8 MPa in flexural strength, exceeding OPC. MIP showed a decrease in total porosity from ~14.5% to ~11.3% (about 22% lower) with a marked reduction in pores larger than 100 nm. Consistently, SG20SF10 exhibited the lowest water absorption and chloride permeability at both ages. These results indicate that the slag–silica fume synergy refines capillary porosity and increases pore-network complexity, thereby reducing directional connectivity and transport. Full article
(This article belongs to the Special Issue Research on Sustainable and High-Performance Cement-Based Materials)
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16 pages, 3998 KB  
Article
In-Process Recycling of 35% Glass Fiber-Reinforced Polyamide 6,6 Runners: Effects on Thermomechanical Properties and Viability for Diesel Injector Socket Production
by Elif Sahiner and Yasin Altin
Polymers 2025, 17(19), 2569; https://doi.org/10.3390/polym17192569 - 23 Sep 2025
Viewed by 94
Abstract
Significant pre-consumer waste in the form of runners is generated during the injection molding of high-performance automotive components, representing both a substantial economic loss and an environmental burden. This study therefore comprehensively evaluated the mechanical recycling of pre-consumer 35% glass fiber-reinforced Polyamide 6,6 [...] Read more.
Significant pre-consumer waste in the form of runners is generated during the injection molding of high-performance automotive components, representing both a substantial economic loss and an environmental burden. This study therefore comprehensively evaluated the mechanical recycling of pre-consumer 35% glass fiber-reinforced Polyamide 6,6 (%35GF-PA66) runners for in-process reuse in diesel injector socket production. The effects of blending recycled polymer (RP) at 2.5%, 5%, 10%, and 15% by weight and up to 10 recycling cycles with 15 wt.% RP on the thermal, mechanical, and morphological properties were investigated. Tensile strength slightly decreased (~3% at 10% RP) compared to virgin material, while elongation at break increased with higher RP content. Multiple recycling cycles had minimal impact on tensile strength, and the heat deflection temperature (HDT) remained nearly constant (~0.7 °C variation after 10 cycles, within experimental uncertainty). The melt flow index (MFI) increased significantly with successive recycling cycles, indicating molecular weight reduction due to thermomechanical degradation. DSC analysis confirmed stable melting and crystallization temperatures (variation < 1 °C), suggesting preserved crystalline structure. SEM analysis revealed increased void formation at the fiber–matrix interface and fiber attrition with successive recycling, correlating with reduced flexural properties. In-process recycling of %35GF-PA66 runners is viable, particularly at ≤15% RP and fewer cycles, offering significant cost savings (e.g., ~EUR 344,000 annually for a large producer) and environmental benefits. Full article
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