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Keywords = magnet fill factor

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24 pages, 6330 KB  
Article
Experimental Validation of a Modified Halbach Array for Improved Electrodynamic Suspension Efficiency
by Tomasz Kublin, Lech Grzesiak and Mateusz Góźdź
Energies 2026, 19(3), 649; https://doi.org/10.3390/en19030649 - 27 Jan 2026
Abstract
In this work, we present an experimental validation of a modified Halbach array magnet configuration for passive electrodynamic suspension (EDS) systems. The study builds upon previous research that indicated improved lift-to-drag performance and reduced power consumption by altering the span (fill factor) of [...] Read more.
In this work, we present an experimental validation of a modified Halbach array magnet configuration for passive electrodynamic suspension (EDS) systems. The study builds upon previous research that indicated improved lift-to-drag performance and reduced power consumption by altering the span (fill factor) of horizontally magnetised magnets in a Halbach array. A custom rotating test rig was developed to measure both magnetic field distributions and levitation/braking forces for several Halbach array configurations with varying magnet width ratios. Six magnet array packs were tested, featuring different fill factors (0.125, 0.5, 0.875), magnet lengths, and wavelengths. The experimental results show good agreement with 3D finite-element simulations across a range of speeds (0–85 m/s) and air gaps, confirming that non-classical Halbach arrays (with a fill factor ≠ of 0.5) can achieve higher energy efficiency. In particular, configurations with extreme fill factors produced lower magnetic drag for the same lift force, yielding a higher lift-to-drag ratio and a reduced magnetic friction coefficient. These findings validate the proposed modified Halbach arrangement and demonstrate that adjusting the horizontal magnet span can indeed reduce the power requirements of EDS maglev systems. The novelty of this work lies in the combined numerical–experimental assessment of mixed-length Halbach array configurations, revealing previously unreported scaling effects between magnet width ratio and force stability in short-stroke applications. Full article
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15 pages, 3943 KB  
Article
Capture Radius of Rod-Shaped Matrix: Characteristics and Influencing Factors in Low-Intensity Gradient Magnetic Fields
by Hongliang Shang, Tiange Wang, Zhengchang Shen and Guoping Li
Minerals 2026, 16(1), 109; https://doi.org/10.3390/min16010109 - 21 Jan 2026
Viewed by 53
Abstract
In magnetic separation processes, the capture radius Rc of magnetic particles achieved by the magnetic matrix constitutes a critical parameter governing the separation efficiency and operational performance of magnetic separation equipment. Through a systematic study of the characteristics of Rc and [...] Read more.
In magnetic separation processes, the capture radius Rc of magnetic particles achieved by the magnetic matrix constitutes a critical parameter governing the separation efficiency and operational performance of magnetic separation equipment. Through a systematic study of the characteristics of Rc and the factors influencing it, the application capability of separation systems can be notably improved. To address the lack of systematic research on Rc under low magnetic field intensities (<0.6 T), a key gap compared to conventional high gradient magnetic separation (HGMS) operating at ≥0.6 T, the motion trajectories of magnetic particles adjacent to a rod-shaped matrix, as well as their final capture or repulsion behaviors, were observed via a high-speed camera. Concurrently, these processes were accurately reproduced using the finite element method (FEM). This study innovatively integrates experimental validation and FEM simulation, achieving mutual verification that single-method studies cannot provide. Based on the experimentally validated FEM model, the effects of magnetic field intensity H, rod-shaped matrix diameter Φ, magnetic particle diameter d, and fluid viscosity η on the motion of magnetic particles were methodically investigated. The velocity characteristics of particles at critical positions between the capture and repulsion zones were analyzed to determine the capture radius of the rod-shaped matrix under specified conditions. Drawing on the identified parametric effects, the developed capture radius prediction model fills the research gap in low-intensity HGMS and serves as a theoretical reference for optimizing both the spacing design of industrial-scale rod-shaped matrix arrays and their matching with relevant operating parameters, and the development of energy-efficient magnetic separation equipment. Full article
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16 pages, 13859 KB  
Article
Micromanufacturing Process of Complex 3D FeCo Core Microwindings for Magnetic Flux Modulation in Micromotors
by Efren Diez-Jimenez, Diego Lopez-Pascual, Gabriel Villalba-Alumbreros, Ignacio Valiente-Blanco, Miguel Fernandez-Munoz, Jesús del Olmo-Anguix, Oscar Manzano-Narro, Alexander Kanitz, Jan Hoppius and Jan Philipp
Micromachines 2026, 17(1), 115; https://doi.org/10.3390/mi17010115 - 15 Jan 2026
Viewed by 207
Abstract
This work presents the design, fabrication, and characterization of a three-dimensional FeCo-based flux-modulator microwinding intended for integration into high-torque axial-flux Vernier micromotors. The proposed micromotor architecture modulates the stator magnetic flux using 12 magnetically isolated FeCo teeth interacting with an 11-pole permanent-magnet rotor. [...] Read more.
This work presents the design, fabrication, and characterization of a three-dimensional FeCo-based flux-modulator microwinding intended for integration into high-torque axial-flux Vernier micromotors. The proposed micromotor architecture modulates the stator magnetic flux using 12 magnetically isolated FeCo teeth interacting with an 11-pole permanent-magnet rotor. The design requires the manufacturing of complex three-dimensional micrometric parts, including three teeth and a cylindrical core. Such a complex design cannot be manufactured using conventional micromanufacturing lithography or 2D planar methods. The flux-modulator envelope dimensions are 250 μm outer diameter and 355 μm height. It is manufactured using a femtosecond laser-machining process that preserves factory-finished surfaces and minimizes heat-affected zones. In addition, this micrometric part has been wound using 20 μm diameter enamelled copper wire. A dedicated magnetic clamping fixture is developed to enable multilayer microwinding of the integrated core, producing a 17-turn inductor with a 60.6% fill factor—the highest reported for a manually wound ferromagnetic-core microcoil of this scale. Geometric and magnetic characterization validates the simulation model and demonstrates the field distribution inside the isolated core. The results establish a viable micromanufacturing workflow for complex 3D FeCo microwindings, supporting the development of next-generation high-performance MEMS micromotors. Full article
(This article belongs to the Section E:Engineering and Technology)
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14 pages, 12179 KB  
Case Report
Rhino-Orbital-Cerebral Mucormycosis Complicated by Vision Loss in a Patient with Uncontrolled Diabetes: A Case Report
by Martyna Lara, Patryk Hartwich, Anna Sepioło, Magdalena Namysł and Monika Bociąga-Jasik
Microorganisms 2025, 13(12), 2695; https://doi.org/10.3390/microorganisms13122695 - 26 Nov 2025
Viewed by 573
Abstract
We present a case report of invasive fungal infection in an immunocompromised host, which required a multidisciplinary approach. Mucormycosis is a mold infection caused by a fungi belonging to the order Mucorales. Various forms of the disease have been described, and rhino-orbital-cerebral infection [...] Read more.
We present a case report of invasive fungal infection in an immunocompromised host, which required a multidisciplinary approach. Mucormycosis is a mold infection caused by a fungi belonging to the order Mucorales. Various forms of the disease have been described, and rhino-orbital-cerebral infection is the most common manifestation. Diabetes, corticosteroid use, malignancy, and a recent history of COVID-19 are well-established immunosuppressive factors that predispose individuals to mucormycosis. Our patient was a forty-five-year-old man with chronic pancreatitis and untreated diabetes mellitus. He presented with sinusitis extending into the right orbit and complicated by central retinal artery occlusion. On admission, the patient complained of three weeks of right-sided headache and eye pain followed by sudden vision loss. He was in good general condition, was alert, oriented, and afebrile. Endoscopic examination revealed the nasal cavity completely filled with pathological tissue displaying fungal morphology. Computed tomography and magnetic resonance imaging revealed a massive orbit infiltration with extraocular muscles and optic nerve invasion. The patient underwent urgent endoscopic debridement. Histopathological examination of the specimens confirmed fungal infiltration. Significant growth of Rhizopus arrhizus was obtained from tissue samples. The surgical procedure was followed by a prolonged antifungal therapy with intensive diabetes management. Full article
(This article belongs to the Special Issue Emerging and Re-Emerging Infections in the Immunocompromised Host)
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18 pages, 15086 KB  
Article
Design of a PM-Assisted Synchronous Reluctance Motor with Enhanced Performance and Lower Cost for Household Appliances
by Yuli Bao and Chenyang Xia
Machines 2025, 13(10), 954; https://doi.org/10.3390/machines13100954 - 16 Oct 2025
Viewed by 1222
Abstract
Conventional permanent magnet-assisted synchronous reluctance machine (PMaSynRM) suffers from limited power factor and efficiency. To boost these, the use of sintered rare earth permanent magnets (PMs) is an option, with respect to sintered ferrite, resulting in a high-performance PMaSynRM (HP-PMaSynRM). However, the increasing [...] Read more.
Conventional permanent magnet-assisted synchronous reluctance machine (PMaSynRM) suffers from limited power factor and efficiency. To boost these, the use of sintered rare earth permanent magnets (PMs) is an option, with respect to sintered ferrite, resulting in a high-performance PMaSynRM (HP-PMaSynRM). However, the increasing price of rare earth PM can lead to an overall increase in machine cost. To overcome this issue, a novel HP-PMaSynRM is presented in this paper. Structurally, the proposed four-pole HP-PMaSynRM rotor is characterized by two fluid-shaped flux barriers filled with sintered ferrite, as well as a cut-off region. Based on the finite element analysis (FEA) results, the proposed HP-PMaSynRM exhibits higher performance compared with the conventional HP-PMaSynRM with rare earth PMs. It is shown that the proposed HP-PMaSynRM has higher power factor, efficiency, and better torque quality over a wide range of operating conditions. Moreover, the HP-PMaSynRM presented incurs lower cost. Finally, the proposed HP-PMaSynRM is manufactured, tested, and compared with the conventional benchmark HP-PMaSynRM, proving its advantages, including higher power factor, higher efficiency, lower torque oscillation, and lower cost. Full article
(This article belongs to the Special Issue New Advances in Synchronous Reluctance Motors)
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15 pages, 2516 KB  
Article
Enhancement of Heat Transfer Accompanied by a Decrease in Kinetic Energy Due to Magnetic Field Imposition in Liquid Metal Natural Convection
by Shu Kondo, Takuya Masuda, Masaki Sakaguchi, Yasutaka Hayamizu, M. M. A. Alam and Toshio Tagawa
Magnetism 2025, 5(3), 23; https://doi.org/10.3390/magnetism5030023 - 22 Sep 2025
Viewed by 845
Abstract
Natural convection of liquid metals under magnetic fields is a phenomenon of interest in various industrial and scientific applications, including fusion reactor blankets and magnetohydrodynamic (MHD) power systems. While the application of a magnetic field generally suppresses convection and reduces the heat transfer [...] Read more.
Natural convection of liquid metals under magnetic fields is a phenomenon of interest in various industrial and scientific applications, including fusion reactor blankets and magnetohydrodynamic (MHD) power systems. While the application of a magnetic field generally suppresses convection and reduces the heat transfer rate, recent studies have reported cases where the Nusselt number increases under certain magnetic field conditions. In this study, we conduct numerical simulations of natural convection in an annular container filled with a liquid metal, subject to a circumferential static magnetic field. The governing equations, incorporating both temperature and electromagnetic fields, are solved using a high-order finite difference scheme. The results show that, within a specific range of parameters, the Nusselt number increases at moderate Hartmann numbers, even under low Rayleigh number conditions. Notably, this enhancement in heat transfer occurs alongside a reduction in kinetic energy, indicating that convective strength is not necessarily the dominant factor. Further analysis confirms that this phenomenon weakens and eventually vanishes as the Rayleigh number approaches 106. These findings provide evidence that magnetic field-induced heat transfer enhancement can occur without a corresponding increase in convective motion, thereby challenging conventional assumptions in magnetoconvection theory. Full article
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16 pages, 3143 KB  
Article
EMHD Flow and Heat Transfer of a Nanofluid Layer and a Hybrid Nanofluid Layer in a Horizontal Channel with Porous Medium
by Milica D. Nikodijević Đorđević, Jelena D. Petrović, Miloš M. Kocić, Živojin M. Stamenković and Dragiša D. Nikodijević
Appl. Sci. 2025, 15(18), 10183; https://doi.org/10.3390/app151810183 - 18 Sep 2025
Viewed by 720
Abstract
In this paper, the electromagnetohydrodynamic (EMHD) flow and heat transfer of a fluid are analytically investigated. The flow and heat transfer occur in a horizontal channel filled with a porous medium, where the permeabilities of the upper and lower halves of the channel [...] Read more.
In this paper, the electromagnetohydrodynamic (EMHD) flow and heat transfer of a fluid are analytically investigated. The flow and heat transfer occur in a horizontal channel filled with a porous medium, where the permeabilities of the upper and lower halves of the channel are different. The lower half of the channel is saturated with a hybrid nanofluid, while the upper half is saturated with a nanofluid. The base fluids of the nanofluid and the hybrid nanofluid are different. The channel walls are impermeable. The channel is subjected to external magnetic and electric fields. The problem is analyzed under the inductionless approximation. By introducing dimensionless variables and physical parameters that characterize the flow and heat transfer, the governing equations are transformed into their dimensionless forms. These equations are solved analytically, and the velocity and temperature distributions of the fluid in the channel are obtained. The distributions are graphically illustrated for the case in which the upper half of the channel contains the Al2O3/oil nanofluid and the lower half contains the Cu–TiO2/water hybrid nanofluid, considering various values of the Hartmann number, the external electric load factor, the porosity factor, and the nanoparticle volume fractions. The numerical values of the dimensionless shear stresses and Nusselt numbers at the channel walls are presented in a table. The analysis of the results indicates that an increase in the Hartmann number leads to higher temperatures within the channel. The findings also demonstrate that, in this case, the flow velocities are lower and the temperatures decrease, while the shear stresses and Nusselt numbers at the channel walls are higher compared to those observed for pure fluid (oil and water) flow through the channel. This indicates the advantage of employing the model investigated here over the classical model (water and oil) in engineering practice. Full article
(This article belongs to the Section Mechanical Engineering)
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18 pages, 4536 KB  
Article
Design Analysis of an Interior Permanent Magnet Synchronous Motor with Hybrid Hair-Pin and Litz Wire Windings
by Huai-cong Liu and Minseong Lee
Electronics 2025, 14(17), 3350; https://doi.org/10.3390/electronics14173350 - 22 Aug 2025
Cited by 2 | Viewed by 1653
Abstract
To meet the demands for weight reduction and cost efficiency, the design of interior permanent magnet synchronous motors (IPMSMs) for electric vehicles is inevitably evolving toward high-speed operation, compactness, and improved efficiency. This paper proposes and analyzes a novel hybrid winding design that [...] Read more.
To meet the demands for weight reduction and cost efficiency, the design of interior permanent magnet synchronous motors (IPMSMs) for electric vehicles is inevitably evolving toward high-speed operation, compactness, and improved efficiency. This paper proposes and analyzes a novel hybrid winding design that combines hair-pin coils and litz wire coils. The objective of this hybrid approach is to leverage the high-fill-factor advantage of hair-pin windings while mitigating the increased high-frequency copper losses caused by skin effect—an area where litz wire excels. Finite element analysis (FEA) is used to evaluate and compare the performance of the proposed hybrid stator design against conventional winding configurations, including round wire windings and pure rectangular windings. Key factors such as fill factor and skin effect are thoroughly considered in the analysis. Additionally, a system-level evaluation is conducted based on assumed electric vehicle parameters, providing a comprehensive assessment of efficiency and energy losses under real-world operating conditions. Full article
(This article belongs to the Special Issue Electrical Machines and Drives: Latest Advances and Applications)
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31 pages, 10410 KB  
Article
Integrated Prospectivity Mapping for Copper Mineralization in the Koldar Massif, Kazakhstan
by Dinara Talgarbayeva, Andrey Vilayev, Elmira Serikbayeva, Elmira Orynbassarova, Hemayatullah Ahmadi, Zhanibek Saurykov, Nurmakhambet Sydyk, Aigerim Bermukhanova and Berik Iskakov
Minerals 2025, 15(8), 805; https://doi.org/10.3390/min15080805 - 30 Jul 2025
Viewed by 2328
Abstract
This study developed a copper mineral prospectivity map for the Koldar massif, Kazakhstan, using an integrated approach combining geophysical and satellite methods. A strong spatialgenetic link was identified between faults and hydrothermal mineralization, with faults acting as key conduits for ore-bearing fluids. Lineament [...] Read more.
This study developed a copper mineral prospectivity map for the Koldar massif, Kazakhstan, using an integrated approach combining geophysical and satellite methods. A strong spatialgenetic link was identified between faults and hydrothermal mineralization, with faults acting as key conduits for ore-bearing fluids. Lineament analysis and density mapping confirmed the high permeability of the Koldar massif, indicating its structural prospectivity. Hyperspectral and multispectral data (ASTER, PRISMA, WorldView-3) were applied for detailed mapping of hydrothermal alteration (phyllic, propylitic, argillic zones), which are critical for discovering porphyry copper deposits. In particular, WorldView-3 imagery facilitated the identification of new prospective zones. The transformation of magnetic and gravity data successfully delineated geological features and structural boundaries, confirming the fractured nature of the massif, a key structural factor for mineralization. The resulting map of prospective zones, created by normalizing and integrating four evidential layers (lineament density, PRISMA-derived hydrothermal alteration, magnetic, and gravity anomalies), is thoroughly validated, successfully outlining the known Aktogay, Aidarly, and Kyzylkiya deposits. Furthermore, new, previously underestimated prospective areas were identified. This work fills a significant knowledge gap concerning the Koldar massif, which had not been extensively studied using satellite methods previously. The key advantage of this research lies in its comprehensive approach and the successful application of high-quality hyperspectral imagery for mapping new prospective zones, offering a cost-effective and efficient alternative to traditional ground-based investigations. Full article
(This article belongs to the Section Mineral Exploration Methods and Applications)
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26 pages, 9458 KB  
Article
Wettability Characteristics of Mixed Sedimentary Shale Reservoirs in Saline Lacustrine Basins and Their Impacts on Shale Oil Energy Replenishment: Insights from Alternating Imbibition Experiments
by Lei Bai, Shenglai Yang, Dianshi Xiao, Hongyu Wang, Jian Wang, Jin Liu and Zhuo Li
Energies 2025, 18(14), 3887; https://doi.org/10.3390/en18143887 - 21 Jul 2025
Cited by 1 | Viewed by 833
Abstract
Due to the complex mineral composition, low clay content, and strong heterogeneity of the mixed sedimentary shale in the Xinjiang Salt Lake Basin, the wettability characteristics of the reservoir and their influencing factors are not yet clear, which restricts the evaluation of oil-bearing [...] Read more.
Due to the complex mineral composition, low clay content, and strong heterogeneity of the mixed sedimentary shale in the Xinjiang Salt Lake Basin, the wettability characteristics of the reservoir and their influencing factors are not yet clear, which restricts the evaluation of oil-bearing properties and the identification of sweet spots. This paper analyzed mixed sedimentary shale samples from the Lucaogou Formation of the Jimsar Sag and the Fengcheng Formation of the Mahu Sag. Methods such as petrographic thin sections, X-ray diffraction, organic matter content analysis, and argon ion polishing scanning electron microscopy were used to examine the lithological and mineralogical characteristics, geochemical characteristics, and pore space characteristics of the mixed sedimentary shale reservoir. Alternating imbibition and nuclear magnetic resonance were employed to quantitatively characterize the wettability of the reservoir and to discuss the effects of compositional factors, lamina types, and pore structure on wettability. Research findings indicate that the total porosity, measured by the alternate imbibition method, reached 72% of the core porosity volume, confirming the effectiveness of alternate imbibition in filling open pores. The Lucaogou Formation exhibits moderate to strong oil-wet wettability, with oil-wet pores predominating and well-developed storage spaces; the Fengcheng Formation has a wide range of wettability, with a higher proportion of mixed-wet pores, strong heterogeneity, and weaker oil-wet properties compared to the Lucaogou Formation. TOC content has a two-segment relationship with wettability, where oil-wet properties increase with TOC content at low TOC levels, while at high TOC levels, the influence of minerals such as carbonates dominates; carbonate content shows an “L” type response to wettability, enhancing oil-wet properties at low levels (<20%), but reducing it due to the continuous weakening effect of minerals when excessive. Lamina types in the Fengcheng Formation significantly affect wettability differentiation, with carbonate-shale laminae dominating oil pores, siliceous laminae contributing to water pores, and carbonate–feldspathic laminae forming mixed pores; the Lucaogou Formation lacks significant laminae, and wettability is controlled by the synergistic effects of minerals, organic matter, and pore structure. Increased porosity strengthens oil-wet properties, with micropores promoting oil adsorption through their high specific surface area, while macropores dominate in terms of storage capacity. Wettability is the result of the synergistic effects of multiple factors, including TOC, minerals, lamina types, and pore structure. Based on the characteristic that oil-wet pores account for up to 74% in shale reservoirs (mixed-wet 12%, water-wet 14%), a wettability-targeted regulation strategy is implemented during actual shale development. Surfactants are used to modify oil-wet pores, while the natural state of water-wet and mixed-wet pores is maintained to avoid interference and preserve spontaneous imbibition advantages. The soaking period is thus compressed from 30 days to 3–5 days, thereby enhancing matrix displacement efficiency. Full article
(This article belongs to the Special Issue Sustainable Development of Unconventional Geo-Energy)
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26 pages, 7406 KB  
Review
Cardiac Imaging in the Diagnosis and Management of Heart Failure
by Mayuresh Chaudhari and Mahi Lakshmi Ashwath
J. Clin. Med. 2025, 14(14), 5002; https://doi.org/10.3390/jcm14145002 - 15 Jul 2025
Cited by 2 | Viewed by 3888
Abstract
Heart failure (HF) is a complex clinical syndrome that results from any structural or functional impairment of ventricular filling or ejection of blood. The etiology of heart failure is multifactorial, encompassing ischemic heart disease, hypertension, valvular disorders, cardiomyopathies, and metabolic and infiltrative diseases. [...] Read more.
Heart failure (HF) is a complex clinical syndrome that results from any structural or functional impairment of ventricular filling or ejection of blood. The etiology of heart failure is multifactorial, encompassing ischemic heart disease, hypertension, valvular disorders, cardiomyopathies, and metabolic and infiltrative diseases. Despite advances in pharmacologic and device-based therapies, heart failure continues to carry a substantial burden of morbidity, mortality, and healthcare utilization. With the advancement and increased accessibility of cardiac imaging modalities, the diagnostic accuracy for identifying the underlying etiologies of nonischemic cardiomyopathy has significantly improved, allowing for more precise classification and tailored management strategies. This review aims to provide a comprehensive analysis of the current understanding of heart failure, encompassing epidemiology, etiological factors, with a specific focus on diagnostic imaging modalities including the role of echocardiography and strain imaging, cardiac magnetic resonance imaging (CMR), cardiac computed tomography (CT), and nuclear positron emission tomography (PET) imaging and recent advances in the diagnosis and management of heart failure. Full article
(This article belongs to the Special Issue Cardiac Imaging in the Diagnosis and Management of Heart Failure)
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24 pages, 7910 KB  
Article
Optimization of Magnetic Finishing Process and Surface Quality Research for Inner Wall of MP35N Cobalt–Chromium Alloy Vascular Stent Tubing Based on Plasma-Fused Al2O3 Magnetic Abrasives
by Yusheng Zhang, Yugang Zhao, Qilong Fan, Shimin Yang, Shuo Meng, Yu Tang, Guiguan Zhang and Haiyun Zhang
Micromachines 2025, 16(5), 591; https://doi.org/10.3390/mi16050591 - 18 May 2025
Cited by 1 | Viewed by 1191
Abstract
To solve the manufacturing problem of the efficient removal of multi-scale surface defects (wrinkles, cracks, scratches, etc.) on the inner wall of MP35N cobalt–chromium alloy vascular stents, this study proposes a collaborative optimization strategy of magnetic abrasive polishing (MAF) based on a new [...] Read more.
To solve the manufacturing problem of the efficient removal of multi-scale surface defects (wrinkles, cracks, scratches, etc.) on the inner wall of MP35N cobalt–chromium alloy vascular stents, this study proposes a collaborative optimization strategy of magnetic abrasive polishing (MAF) based on a new type of magnetic abrasive. In response to the unique requirements for the inner wall processing of high aspect ratio microtubes, metal-based Al2O3 magnetic abrasives with superior performance were prepared by the plasma melt powder spraying method. A special MAF system for the inner wall of the bracket was designed and constructed. The four-factor and three-level Box–Behnken response surface method was adopted to analyze the influences and interactions of tube rotational speed, magnetic pole feed rate, abrasive filling amount, and processing clearance on surface roughness (Ra). The significance order of each parameter for Ra is determined as follows: processing clearance > tube rotational speed > abrasive filling amount > magnetic pole feed rate. Using the established model and multiple regression equations, the optimal parameters were determined as follows: a tube rotational speed of 600 r/min, a magnetic pole feed rate of 150 mm/min, an abrasive filling amount of 0.50 g, and a processing clearance of 0.50 mm. The optimized model predicted an Ra value of 0.104 μm, while the average Ra value verified experimentally was 0.107 μm, with the minimum error being 2.9%. Compared with the initial Ra of 0.486 μm, directly measured by the ultra-depth-of-field 3D microscope of model DSX1000, the surface roughness was reduced by 77.98%. MAF effectively eliminates the surface defects and deteriorated layers on the inner wall of MP35N tubes, significantly improving the surface quality, which is of great significance for the subsequent preparation of high-quality vascular stents and their clinical applications. Full article
(This article belongs to the Special Issue Advanced Manufacturing Technology and Systems, 3rd Edition)
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14 pages, 1954 KB  
Article
Tuning the d-Band Center of Nickel Bimetallic Compounds for Glycerol Chemisorption: A Density Functional Study
by Carlos M. Ramos-Castillo, Luis Torres-Pacheco, Lorena Álvarez-Contreras, Noé Arjona and Minerva Guerra-Balcázar
Molecules 2025, 30(3), 744; https://doi.org/10.3390/molecules30030744 - 6 Feb 2025
Cited by 5 | Viewed by 3126
Abstract
The modification of catalytic activity through the use of metallic promoters is a key strategy for optimizing performance, as electronic factors play a crucial role in regulating catalytic behavior. This study explores the electronic factors behind the adsorption of glycerol (Gly) on bimetallic [...] Read more.
The modification of catalytic activity through the use of metallic promoters is a key strategy for optimizing performance, as electronic factors play a crucial role in regulating catalytic behavior. This study explores the electronic factors behind the adsorption of glycerol (Gly) on bimetallic nickel-based compounds (Ni3X) using density functional theory (DFT) calculations; incorporating Mn, Fe, Co, Cu, and Zn as promoters effectively tunes the d-band center of these systems, directly influencing their magnetic, adsorption, and catalytic properties. A good correlation between the calculated glycerol adsorption energy and the d-band filling of the studied bimetallic surfaces was identified. Interestingly, this correlation can be rationalized using the celebrated Newns–Anderson model based on the calculated d-band fillings and centers of the systems under study. Additionally, the adsorption energies and relative stability of other electro-oxidation intermediates toward dihydroxyacetone (DHA) were calculated. Notably, the Ni3Co and Ni3Cu systems exhibit an optimal balance between glycerol adsorption and DHA desorption, making them promising candidates for glycerol electro-oxidation. These theoretical insights address fundamental aspects of developing glycerol valorization processes and advancing alcohol electro-oxidation technologies in fuel cells with noble-metal-free catalysts. Full article
(This article belongs to the Section Electrochemistry)
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18 pages, 17944 KB  
Article
Numerical Modeling and Structure Optimization for Magnetic Levitation Planar Machine Using PCB Coils
by Han Zhang, Jiawen He, Xianze Xu, Rui Wang, Manman Xu and Fengqiu Xu
Actuators 2025, 14(1), 33; https://doi.org/10.3390/act14010033 - 16 Jan 2025
Cited by 3 | Viewed by 2005
Abstract
Magnetically levitated (ML) systems that incorporate PCB coils represent a growing trend in precision machining, valued for their controllable current flow and high fill factor. The size of modern power devices is decreasing to enhance power density, minimize parasitic inductance, and reduce power [...] Read more.
Magnetically levitated (ML) systems that incorporate PCB coils represent a growing trend in precision machining, valued for their controllable current flow and high fill factor. The size of modern power devices is decreasing to enhance power density, minimize parasitic inductance, and reduce power losses. However, due to the high resistance of PCB coils, managing heat generation has become a significant area of study. This paper seeks to optimize PCB coil design to minimize power loss and control peak temperatures in ML systems, using a numerical model. An improved magnetic node model is employed to construct the magnetic fields of an ML system. The proposed optimization method considers the interdependencies among parameters to reduce overall power loss from coil resistance and switching losses in the H-bridge circuit, while enhancing heat dissipation efficiency in steady-state operation. A heuristic multi-objective optimization algorithm is employed to optimize the design of the ML actuator. The optimization process initially focuses on the PCB coils, with the magnet size held constant. Once the optimal coil parameters are identified, the magnet volume is optimized. By integrating a theoretical analysis with simulation, this approach effectively addresses the optimization challenges and achieves the desired performance for the ML actuator. Coils and magnets are constructed based on the optimized design and tested by the magnetic field simulation software Radia, confirming the feasibility of the approach. The method was also applied to a different type of ML system for comparison, demonstrating the universality of the proposed strategy. In this optimization effort, the maximum temperature reduction reached an impressive 50 °C Full article
(This article belongs to the Special Issue Actuators in Magnetic Levitation Technology and Vibration Control)
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35 pages, 4557 KB  
Review
A Review of Segmented Stator and Rotor Designs in AC Electric Machines: Opportunities and Challenges
by Bhuvan Khoshoo, Anmol Aggarwal and Shanelle Foster
Eng 2025, 6(1), 7; https://doi.org/10.3390/eng6010007 - 1 Jan 2025
Cited by 4 | Viewed by 6143
Abstract
The use of segmented stator and rotor designs in AC electric machine construction offers several significant advantages, including a high-copper fill factor, increased torque density, improved field-weakening performance, simplified manufacturing processes, and enhanced mechanical strength. Additionally, segmented designs allow for the incorporation of [...] Read more.
The use of segmented stator and rotor designs in AC electric machine construction offers several significant advantages, including a high-copper fill factor, increased torque density, improved field-weakening performance, simplified manufacturing processes, and enhanced mechanical strength. Additionally, segmented designs allow for the incorporation of oriented steel—either partially or fully—which exhibits excellent magnetic properties in the rolling direction, resulting in more efficient machine performance. However, lamination segmentation also introduces challenges. Parasitic air gaps between segments and an increased number of cut edges in the assembled stack can alter the magnetic properties of the machine, potentially leading to degraded performance. Furthermore, the use of oriented steel remains complex, as its highly nonlinear magnetic properties vary depending on the direction of the magnetic flux. This paper reviews the widely adopted stator and rotor segmentation techniques available in the literature, discussing their potential benefits and limitations. It also covers key aspects such as popular manufacturing approaches, the impact of segmentation on machine performance, advanced finite-element analysis (FEA) techniques for numerical modeling, and experimental methods for evaluating the performance of segmented stator and rotor constructions in AC machines. By addressing these areas, this work provides a comprehensive resource for machine designers seeking to develop AC machines with segmented stators and rotors. Full article
(This article belongs to the Special Issue Women in Engineering)
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