Search Results (3,667)

Solid rocket motors (SRMs) play a pivotal role in space exploration owing to their reliability and high thrust-to-weight ratios. SRM propellant health monitoring is in critical demand owing to the complex operational scenarios throughout the entire life cycle of SRMs. To achieve in situ detection of three-dimensional stress, this study introduces a novel flexible three-dimensional stress sensor (FSS). First, a liquid metal pressure-sensing element with a variable cross-section was designed and numerically modeled. The performance of the FSS under different loading conditions was analyzed using finite element modeling. The sensing element prototype was fabricated using mold casting and liquid metal injection methods. The fabricated sensing-element prototype with an area ratio of 1:5 exhibited a sensitivity coefficient of 1.5%/kPa at a pressure of 300 kPa, a maximum hysteresis error of 3.98%, and a stability error of 0.17%. Finally, the FSS was developed by integrating multiple pressure-sensing elements and encapsulating the force-concentrating layers. The fabricated FSS prototype was characterized using simulated propellant experiments. Via comparison with the simulation results, the FSS was found to detect multiaxial stress differences when embedded within a propellant. Full article

Net-shaped casting processes in the automotive industry have proved to be difficult to simulate due to the complexities of the interactions amongst thermal, fluid, and solute transport regimes in the solidifying domain, along with the interface. The existing casting simulation software lacks the necessary real-time estimation of thermophysical properties (thermal diffusivity and thermal conductivity) and the interfacial heat-transfer coefficient (IHTC) to evaluate the thermal resistances in a casting process and solve the temperature in the solidifying domain. To address these shortcomings, an axial directional solidification experiment setup was developed to map the thermal data as the melt solidifies unidirectionally from the chill surface under unsteady-state conditions. A Dilute Eutectic Cast Aluminum (DECA) alloy, Al-5Zn-1Mg-1.2Fe-0.07Ti, Eutectic Cast Aluminum (ECA) alloys (A365 and A383), and pure Al (P0303) were used to demonstrate the validity of the experiments to evaluate the thermal diffusivity (α) of both the solid and liquid phases of the solidifying metal using an inverse heat-transfer analysis (IHTA). The thermal diffusivity varied from 0.2 to 1.9 cm²/s while the IHTC changed from 9500 to 200 W/m²K for different alloys in the solid and liquid phases. The heat flux was estimated from the chill side with transient temperature distributions estimated from IHTA for either side of the mold–metal interface as an input to compute the interfacial heat-transfer coefficient (IHTC). The results demonstrate the reliability of the axial solidification experiment apparatus in accurately providing input to the casting simulation software and aid in reproducing casting numerical simulation models efficiently. Full article

The breakup process of molten metal is the most critical stage in atomization powder production. Conducting systematic research on the breakup process of molten metal during gas atomization is highly significant for understanding the formation mechanism of droplets. In this study, a mathematical model suitable for investigating the breakup mechanism of molten aluminum in high-speed gas atomization was developed by coupling large eddy simulation (LES) with the volume of fluid (VOF) model, incorporating adaptive mesh refinement technology and periodic boundary conditions. Furthermore, the breakup behavior of molten aluminum in two close-coupled atomizers with distinct delivery tube end geometric (non-expanded type and expanded type, abbreviated as ET atomizer and NET atomizer) were compared. The development of surface waves, as well as the formation mechanisms of liquid cores, liquid ligaments, and liquid droplets during gas atomization, were systematically analyzed. The results indicated that Kelvin–Helmholtz instability was the predominant factor contributing to the primary breakup of molten metals. For the NET atomizer, the recirculation zone predominantly governed the primary breakup of molten metal, whereas the nitrogen main jet primarily controlled the secondary breakup. In the case of ET atomizer, under the influence of atomizing gas, a “conical” liquid core gradually formed, and numerous primary liquid droplets separated from the liquid core before undergoing secondary breakup. Compared to the ET atomizer, the NET atomizer produced droplets with a smaller average size. Full article

The simultaneous stabilization of Cu, Ni, Pb, and As in sustainable environmental development remains a significant challenge in heavy metal remediation. In this paper, liquid phase equilibrium experiments have evaluated the immobilization efficiency of 20 potential stabilization materials. Soil stabilization experiments, material characterization, and long-term effectiveness assessments have been performed to investigate the efficient composite stabilization agent and its underlying mechanisms. Results demonstrate that seven materials, including calcium oxide (CaO) and hydroxyapatite (HAP), exhibit multi-metal immobilization capabilities. Among single-material stabilization in soil, HAP for Pb, zero-valent iron (ZVI) for As, and blast furnace slag (BFS) for Cu exhibit prominent stabilization efficiency, yet they cannot efficiently stabilize the four heavy metals simultaneously. Subsequently, the ZVI:BFS:CaO composite agent (6:3:1 mass ratio, 10% addition rate) has been proposed by formulation optimization, achieving remarkable stabilization rates: 99.92% for Cu, 96.16% for Ni, 92.06% for Pb, and 99.58% for As. XRD, XPS, and SEM-EDS analyses confirm that the stabilization occurs through synergistic mechanisms including precipitation, complexation, and lattice encapsulation. The composite stabilizing agent withstood 15 wet–dry and 150 freeze–thaw cycles, with four types of heavy metals stabilization rates > 60%, confirming its long-term effectiveness. Full article

Phosphate-solubilizing microorganisms (PSMs) show promise for sustainable agriculture, yet inconsistent field performance limits their application. We investigated phosphate solubilization mechanisms in Enterobacter ludwigii strains GMG278, GMG291, GMG378 and Enterobacter soli GMG1156 through greenhouse wheat experiments, high-performance liquid chromatography (HPLC) organic acid analysis, and comparative genomics. Greenhouse trials demonstrated that bacterial inoculation compensated for phosphorus deficiency, with GMG291, GMG1156, and GMG278 showing superior performance. HPLC identified malic acid as the predominant secreted organic acid, with E. soli producing threefold higher concentrations than E. ludwigii strains. Phosphate solubilization efficiency followed the order FePO₄ > AlPO₄ > Ca₃(PO₄)₂, with maximal release (95.9–97.7 μg/mL) from iron phosphate despite lower malic acid secretion, suggesting siderophore involvement. An inverse correlation between malic acid levels and soluble phosphate concentrations likely reflects competitive bacterial phosphate uptake and secondary precipitation processes. Comparative genomics revealed missense mutations in the LuxR transcriptional regulator of strain GMG378 (Asp86Asn and Arg97Leu) near predicted DNA-binding domains, correlating with reduced solubilization capacity. Phosphate solubilization in Enterobacter proceeds primarily through metal–malic acid complex formation, with strain-specific efficiency linked to LuxR-regulated biofilm formation genes. These findings suggest PSM screening should incorporate biofilm-related genetic markers alongside acid production measurements. Full article

This study presents an approach to synthesizing LTA-type zeolite from spodumene residue generated during a lithium extraction process. A residue was obtained after leaching β-spodumene with 2 mol/L phosphoric acid. After solid–liquid separation, the delithiated residue was first treated with 2 mol/L sodium hydroxide and then subjected to hydrothermal synthesis using sodium aluminate as an additional aluminum source. The resulting material was characterized by XRD, SEM-EDS, XPS, and FTIR, which collectively confirmed the formation of a crystalline material exhibiting the structural features, elemental composition, and morphological characteristics consistent with LTA-type zeolite. Additional analyses, including BET surface area, particle size distribution, and zeta potential measurements, were performed to further evaluate the physicochemical properties of the synthesized zeolite. The spodumene leach residue (SLR)-derived zeolite was further tested for its adsorption performance in heavy metal ions removal from a mixed ion solution containing Pb²⁺, Cu²⁺, Zn²⁺, and Ni²⁺ ions. The zeolite demonstrated a high selectivity for Pb²⁺, followed by moderate uptake of Cu²⁺, while Zn²⁺ and Ni²⁺ adsorption was minimal. These findings demonstrate that spodumene residue, a waste by-product of lithium processing, can be effectively upcycled into LTA zeolite suitable for heavy metal remediation in water treatment applications. Full article

Fine particulate matter (PM_2.5), which contains heavy metals such as Al, Fe, Mg, and Mn, among others, induces cognitive dysfunction through oxidative stress, neuroinflammation, and impaired mitochondria. This study evaluated the neuroprotective effects of a 40% ethanol extract of Polygonum multiflorum (EPM) on PM_2.5-induced cognitive dysfunction in a mouse model. Behavioral assessments demonstrated attenuated learning and memory impairment following EPM treatment. Redox homeostasis was restored through increased expression of superoxide dismutase (SOD) and glutathione (GSH) and decreased levels of malondialdehyde (MDA) and mitochondrial reactive oxygen species (mtROS) in the EPM group. Mitochondrial function was attenuated, as indicated by recovery of mitochondrial membrane potential and ATP levels. EPM inhibited neuroinflammation by downregulating the TLR4-MyD88-NF-κB pathway and maintaining blood–brain barrier integrity through the upregulation of tight junction proteins. It modulated neuronal apoptosis through the JNK pathway, reducing the accumulation of amyloid-beta and phosphorylated tau. Synaptic plasticity was preserved through upregulation of BDNF/TrkB signaling and cholinergic neurotransmission via regulation of acetylcholine (ACh), acetylcholinesterase (AChE), and choline acetyltransferase (ChAT). To standardize EPM, high-performance liquid chromatography (HPLC) confirmed the presence of the bioactive compound, tetrahydroxystilbene glucoside (TSG). These findings suggest that EPM may be a promising functional food candidate for mitigating PM_2.5-related cognitive impairments. Full article

Cr and Platinum-Group Elements (PGEs), critical metallic elements, are mainly hosted in mafic and ultramafic rocks, but determining these rocks’ mineralization age has long been challenging. Zircon, the primary geochronological mineral, is scarce and fine-grained in such rocks, hindering conventional separation techniques (heavy liquid separation, magnetic separation, manual hand-picking) with low efficiency, poor recovery, and significant sample bias. This study develops an integrated workflow: mixed acid leaching enrichment (120 °C), powder stirring for mount preparation, automated mineral identification, and in situ Laser Ablation-Inductively Coupled Plasma-Mass Spectrometry (LA–ICP–MS) dating. Validated on the Xiugugabu diabase in the western Yarlung–Tsangpo Suture Zone (southern Tibet), the workflow yielded weighted mean ²⁰⁶Pb/²³⁸U ages of 120.5 ± 3.3 Ma (MSWD = 0.13) and 120.5 ± 2.0 Ma (MSWD = 3.2) for two samples. Consistent with the published Yarlung–Tsangpo Suture Zone (YTSZ) diabase formation ages (130–110 Ma), these confirm the Xiugugabu diabase as an Early Cretaceous Neo–Te–thys oceanic lithosphere residual recording mid-stage spreading. The workflow overcomes traditional limitations: single-sample analytical cycles shorten from 30–50 to 10 days, fine–grained zircon recovery is 15x higher than manual picking, and U–Pb ages are stable. Suitable for large-scale mafic–ultramafic geochronological surveys, it can extend to in situ zircon Hf isotope and trace element analysis, offering multi-dimensional constraints on petrogenesis and tectonic evolution. Full article

This study presents the results of a study of the reaction interaction and contact angle during contact between a titanium melt and a calcium metatitanate substrate. It is shown that at temperatures slightly above the melting point, the titanium melt poorly wets the CaTiO₃ substrate surface. The contact angle and the onset temperature of active reaction vary depending on the fractional composition of the CaTiO₃ powders from which the substrates are made and their porosity. Under isothermal holding conditions below the onset temperature of active reaction, the contact angle changes insignificantly. At the onset temperature of the reaction interaction, after a short stabilization period of the contact angle, the reaction leads to rapid penetration of the molten droplet into the depth of the CaTiO₃ substrate and, in some cases, to the expulsion of a Ca-Ti-O liquid phase from the reaction zone. The interaction of titanium melt with calcium titanate is accompanied by a series of physicochemical reactions associated with the reaction interaction, which intensifies with increasing temperature and causes the restoration of calcium to a metallic state and the dissolution of oxygen in the titanium melt, as well as the formation of a liquid Ca-Ti-O layer in the transition zone. Full article

Four new porous homochiral metal–organic frameworks (MOFs), [M₂(camph)₂(bpa)]∙Solv (M = Co(II), Ni(II), Cu(II) and Zn(II)), based on (+)-camphoric acid (H₂camph) and 1,2-bis(4-pyridyl)ethane (bpa) were synthesized and characterized. The crystal structures of [Ni₂(camph)₂(bpa)] and [Zn₂(camph)₂(bpa)] were established by single-crystal X-ray diffraction analysis. Powder X-ray data prove the phase purity and isostructural nature of all four compounds. The thermal stability of [M₂(camph)₂(bpa)] was found to depend on the electronic configuration, as well as on the redox properties of the metal cation, and varied from 225 °C (M = Zn²⁺) to 375 °C (M = Ni²⁺). The reversible, solvent-induced sponge-like dynamics of the coordination frameworks was thoroughly investigated. Changes in the positions of reflexes, related to the length of the flexible bpa linker, were observed by powder XRD, pointing to transitions between an open-framework phase and a squeezed, non-porous phase in a crystal-to-crystal manner, while the integrity and connectivity of the coordination network were maintained. Size-selective adsorption from a benzene–cyclohexane 1:1 mixture on [Zn₂(camph)₂(bpa)] was studied by ¹H NMR analysis. The benzene-favorable composition of guest molecules (C₆H₆:C₆H₁₂ = 5:1) occluded within the host crystalline sponge revealed a preferable adsorption affinity towards smaller benzene compared with larger cyclohexane. High framework stability in various solvents, as well as successful molecular separation in the liquid state, validates the potential utilization of chiral porous metal(II) camphorate MOFs in important stereoselective applications. Full article

This study examines the activity coefficients of benzene, toluene, and di-(2-ethylhexyl)phosphoric acid (D2EHPA) in binary benzene–D2EHPA and toluene–D2EHPA systems, as well as the ternary n-hexane–toluene–D2EHPA system, using gas chromatography at 293.0 K. The primary objective was to determine UNIFAC model interaction parameters and validate their accuracy for predicting thermodynamic behavior in these systems. Experimental measurements revealed activity coefficient maxima for benzene and toluene at mole fractions of 0.8–0.9, decreasing to 0.46–0.67 in dilute solutions. The UNIFAC interaction parameters were calculated as follows: ACH–HPO₄ (−334, 4605), ACCH₃–HPO₄ (680, 467), and refined CH₂–HPO₄ (54, 1199). The UNIFAC model achieved deviations of less than 2% from experimental data in both binary and ternary systems. A novel methodology incorporating intermediate standards for gas chromatography was developed to overcome challenges in measuring volatile solvent concentrations, enhancing measurement precision. These findings enable accurate prediction of activity coefficients in mixtures of alkanes, cycloalkanes, and monoaromatic hydrocarbons with D2EHPA, offering significant implications for optimizing metal liquid–liquid extraction processes. Full article

This paper presents the results of the study of electromagnetic disintegration of sludge in a microwave oven at power levels 180 W, 360 W, 540 W, 720 W and 900 W applied at 30 s intervals from 30 to 300 s, originating from a water treatment process where polyaluminum chloride ([Al₂(OH)_nCl_6-n]_m) as a coagulant was applied. The selected physicochemical parameters of water treatment sludge, including the total solids content (TS), volatile solids content (VS), capillary suction time (CST), settleability, chemical oxygen demand (COD), heavy metals (Cu, Zn, Ni, Pb, Cd, Cr) and macro elements (K, Na, Ca) in the water extract and in the sludge liquid were measured. The results indicated that after 24 h of sedimentation, the sediment volume was within the range of 50–60 mL for almost all the samples, CST decreased to 23.06 and 25.72 s (for 720 and 900 W, respectively) and the COD increased to approximately 140 mg O₂/L when the microwave exposure time was extended at least to 120 s. The degree of disintegration of the water treatment sludge increased to 13.4–14.3% for 540–720 W and 270–300 s irradiation time. Heavy metals are not leached from the sludge after microwave disintegration in concentrations that could pose a threat to the environment. The use of electromagnetic disintegration is the viable option for the treatment of sludge from water treatment process. Full article

Deep eutectic solvents (DES) have emerged as a versatile and sustainable medium for the green synthesis of nanomaterials, offering a viable alternative to conventional organic solvents and ionic liquids. Nanomaterials can be synthesised in DESs via multiple routes, including chemical reduction, solvothermal, and electrochemical methods. Among the different pathways, this review focuses on the electrochemical synthesis of nanomaterials in DESs, as it offers several advantages: low cost, scalability for large-scale production, and low-temperature processing. The size, shape, and morphology (e.g., nanoparticles, nanoflowers, nanowires) of the resulting nanostructures can be tuned by adjusting the concentration of the electroactive species, the applied potential, the current density, mechanical agitation, and the electrolyte temperature. The use of DES as an electrolytic medium represents an environmentally friendly alternative. From an electrochemical perspective, it exhibits high electrochemical stability, good solubility for a wide range of precursors, and a broad electrochemical window. Furthermore, their low surface tensions promote high nucleation rates, and their high ionic strengths induce structural effects such as templating, capping and stabilisation, that play a crucial role in controlling particle morphology, size distribution and aggregation. Despite significant progress, key challenges persist, including incomplete mechanistic understanding, limited recyclability, and difficulties in scaling up synthesis while maintaining structural precision. This review highlights recent advances in the development of metal, alloy, oxide, and carbon-based composite nanomaterials obtained by electrochemical routes from DESs, along with their applications. Full article

Molten pool flow and keyhole status during Variable Polarity Plasma Arc (VPPA) welding directly affect the weld quality and stability. The lack of a clear correlation between them, however, prevents this process approach from being developed further. To investigate the keyhole morphology and liquid metal flow, the experimental examination of fluid flow by the X-ray imaging method and numerical simulation of plasma arc under the effect of the keyhole were carried out. By changing the tungsten electrode setback while keeping all other parameters, it is possible to vary the keyhole status and maintain the consistency of heat input to the base metal. This work establishes a dual-bifurcation flow model to characterize the keyhole molten pool, where the bifurcation point on the keyhole rear wall significantly affects the stability of the keyhole molten pool. The rear wall of the keyhole is divided into three sections from top to bottom, with the arc pressure in the middle section being significantly higher than in the upper and lower sections. As the degree of arc constriction increases—i.e., as arc stiffness or arc force increases—the middle section becomes more vertical. By the calculated distribution of driving forces, the arc pressure has a high possibility of being one of the dominances for the metal flow in keyhole welding of aluminum alloys. Arc pressure is also important for the bifurcation point position, which is closely related to the three welding states: blind keyhole, keyhole, and cutting. Full article

Designing ionic liquids (ILs) where a single functional group orchestrates a suite of enhanced properties remains a key challenge in materials science. Here, we introduce 1-butyl-3-methylimidazolium mandelate, [Bmim][Man], a novel IL where the hydroxyl group on the mandelate anion simultaneously enhances hydrogen bonding, thermal stability, antimicrobial activity, and extraction selectivity. The structure-property relationships of [Bmim][Man] were investigated through measurements of density, viscosity, and conductivity and were compared with analogous ILs. The presence of the hydroxyl group on the mandelate anion resulted in the highest density and viscosity among the series, attributed to strong hydrogen bonding and efficient ion packing. Notably, [Bmim][Man] exhibited a high molar conductivity that decouples from its high viscosity, suggesting an unusual degree of ion dissociation facilitated by the hydroxyl group. Thermogravimetric analysis revealed superior thermal stability. Furthermore, the investigated ionic liquid demonstrated a low critical aggregation concentration (CAC = 0.01982 mol·dm⁻³) in water, indicating a strong propensity for self-aggregation. [Bmim][Man] showed synergistic, enhanced antibacterial activity against E. coli and P. aeruginosa. Finally, the functional utility of this designed liquid was demonstrated in separation science, where [Bmim][Man]-based aqueous biphasic systems showed selective extraction capabilities for transition metals, a process driven by the same hydrogen-bonding and coordination interactions that define its bulk properties. These findings establish [Bmim][Man] as a promising multifunctional material where the mandelate anion concurrently dictates liquid microstructure, thermal resilience, antimicrobial performance, and application in extraction. Full article