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16 pages, 2460 KiB  
Article
Continuous Chamber Gangue Storage for Sustainable Mining in Coal Mines: Principles, Methods, and Environmental Benefits
by Jinhai Liu, Yuanhang Wang, Jiajie Li, Desire Ntokoma, Zhengxing Yu, Sitao Zhu and Michael Hitch
Sustainability 2025, 17(15), 6865; https://doi.org/10.3390/su17156865 - 28 Jul 2025
Viewed by 277
Abstract
Coal gangue, a major by-product of coal mining, poses significant environmental challenges due to its large-scale accumulation, land occupation, and potential for air and water pollution. This manuscript presents a comprehensive overview of continuous chamber gangue storage technology as a sustainable mining solution [...] Read more.
Coal gangue, a major by-product of coal mining, poses significant environmental challenges due to its large-scale accumulation, land occupation, and potential for air and water pollution. This manuscript presents a comprehensive overview of continuous chamber gangue storage technology as a sustainable mining solution for coal mines. The principles of this approach emphasize minimizing disturbance to overlying strata, enabling uninterrupted mining operations, and reducing both production costs and environmental risks. By storing the surface or underground gangue in continuous chambers, the proposed method ensures the roof stability, maximizes the waste storage, and prevents the interaction between mining and waste management processes. Detailed storage sequences and excavation methods are discussed, including continuous and jump-back excavation strategies tailored to varying roof conditions. The process flows for both underground and ground-based chamber storage are described, highlighting the integration of gangue crushing, paste preparation, and pipeline transport for efficient underground storage. In a case study with annual storage of 500,000 t gangue, the annual economic benefit reached CNY 1,111,425,000. This technology not only addresses the urgent need for sustainable coal gangue management, but also aligns with the goals of resource conservation, ecological protection, and the advancement of green mining practices in the coal industry. Full article
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19 pages, 3492 KiB  
Article
Deep Learning-Based Rooftop PV Detection and Techno Economic Feasibility for Sustainable Urban Energy Planning
by Ahmet Hamzaoğlu, Ali Erduman and Ali Kırçay
Sustainability 2025, 17(15), 6853; https://doi.org/10.3390/su17156853 - 28 Jul 2025
Viewed by 253
Abstract
Accurate estimation of available rooftop areas for PV power generation at the city scale is critical for sustainable energy planning and policy development. In this study, using publicly available high-resolution satellite imagery, rooftop solar energy potential in urban, rural, and industrial areas is [...] Read more.
Accurate estimation of available rooftop areas for PV power generation at the city scale is critical for sustainable energy planning and policy development. In this study, using publicly available high-resolution satellite imagery, rooftop solar energy potential in urban, rural, and industrial areas is estimated using deep learning models. In order to identify roof areas, high-resolution open-source images were manually labeled, and the training dataset was trained with DeepLabv3+ architecture. The developed model performed roof area detection with high accuracy. Model outputs are integrated with a user-friendly interface for economic analysis such as cost, profitability, and amortization period. This interface automatically detects roof regions in the bird’s-eye -view images uploaded by users, calculates the total roof area, and classifies according to the potential of the area. The system, which is applied in 81 provinces of Turkey, provides sustainable energy projections such as PV installed capacity, installation cost, annual energy production, energy sales revenue, and amortization period depending on the panel type and region selection. This integrated system consists of a deep learning model that can extract the rooftop area with high accuracy and a user interface that automatically calculates all parameters related to PV installation for energy users. The results show that the DeepLabv3+ architecture and the Adam optimization algorithm provide superior performance in roof area estimation with accuracy between 67.21% and 99.27% and loss rates between 0.6% and 0.025%. Tests on 100 different regions yielded a maximum roof estimation accuracy IoU of 84.84% and an average of 77.11%. In the economic analysis, the amortization period reaches the lowest value of 4.5 years in high-density roof regions where polycrystalline panels are used, while this period increases up to 7.8 years for thin-film panels. In conclusion, this study presents an interactive user interface integrated with a deep learning model capable of high-accuracy rooftop area detection, enabling the assessment of sustainable PV energy potential at the city scale and easy economic analysis. This approach is a valuable tool for planning and decision support systems in the integration of renewable energy sources. Full article
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29 pages, 7048 KiB  
Article
Research on Synergistic Control Technology for Composite Roofs in Mining Roadways
by Lei Wang, Gang Liu, Dali Lin, Yue Song and Yongtao Zhu
Processes 2025, 13(8), 2342; https://doi.org/10.3390/pr13082342 - 23 Jul 2025
Viewed by 208
Abstract
Addressing the stability control challenges of roadways with composite roofs in the No. 34 coal seam of Donghai Mine under high-strength mining conditions, this study employed integrated methodologies including laboratory experiments, numerical modeling, and field trials. It investigated the mechanical response characteristics of [...] Read more.
Addressing the stability control challenges of roadways with composite roofs in the No. 34 coal seam of Donghai Mine under high-strength mining conditions, this study employed integrated methodologies including laboratory experiments, numerical modeling, and field trials. It investigated the mechanical response characteristics of the composite roof and developed a synergistic control system, validated through industrial application. Key findings indicate significant differences in mechanical behavior and failure mechanisms between individual rock specimens and composite rock masses. A theoretical “elastic-plastic-fractured” zoning model for the composite roof was established based on the theory of surrounding rock deterioration, elucidating the mechanical mechanism where the cohesive strength of hard rock governs the load-bearing capacity of the outer shell, while the cohesive strength of soft rock controls plastic flow. The influence of in situ stress and support resistance on the evolution of the surrounding rock zone radii was quantitatively determined. The FLAC3D strain-softening model accurately simulated the post-peak behavior of the surrounding rock. Analysis demonstrated specific inherent patterns in the magnitude, ratio, and orientation of principal stresses within the composite roof under mining influence. A high differential stress zone (σ1/σ3 = 6–7) formed within 20 m of the working face, accompanied by a deflection of the maximum principal stress direction by 53, triggering the expansion of a butterfly-shaped plastic zone. Based on these insights, we proposed and implemented a synergistic control system integrating high-pressure grouting, pre-stressed cables, and energy-absorbing bolts. Field tests demonstrated significant improvements: roof-to-floor convergence reduced by 48.4%, rib-to-rib convergence decreased by 39.3%, microseismic events declined by 61%, and the self-stabilization period of the surrounding rock shortened by 11%. Consequently, this research establishes a holistic “theoretical modeling-evolution diagnosis-synergistic control” solution chain, providing a validated theoretical foundation and engineering paradigm for composite roof support design. Full article
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17 pages, 2881 KiB  
Article
Seismic Vulnerability Assessment and Sustainable Retrofit of Masonry Factories: A Case Study of Industrial Archeology in Naples
by Giovanna Longobardi and Antonio Formisano
Sustainability 2025, 17(13), 6227; https://doi.org/10.3390/su17136227 - 7 Jul 2025
Viewed by 280
Abstract
Masonry industrial buildings, common in the 19th and 20th centuries, represent a significant architectural typology. These structures are crucial to the study of industrial archeology, which focuses on preserving and revitalizing historical industrial heritage. Often left neglected and deteriorating, they hold great potential [...] Read more.
Masonry industrial buildings, common in the 19th and 20th centuries, represent a significant architectural typology. These structures are crucial to the study of industrial archeology, which focuses on preserving and revitalizing historical industrial heritage. Often left neglected and deteriorating, they hold great potential for adaptive reuse, transforming into vibrant cultural, commercial, or residential spaces through well-planned restoration and consolidation efforts. This paper explores a case study of such industrial architecture: a decommissioned factory near Naples. The complex consists of multiple structures with vertical supports made of yellow tuff stone and roofs framed by wooden trusses. To improve the building’s seismic resilience, a comprehensive analysis was conducted, encompassing its historical, geometric, and structural characteristics. Using advanced computer software, the factory was modelled with a macro-element approach, allowing for a detailed assessment of its seismic vulnerability. This approach facilitated both a global analysis of the building’s overall behaviour and the identification of potential local collapse mechanisms. Non-linear analyses revealed a critical lack of seismic safety, particularly in the Y direction, with significant out-of-plane collapse risk due to weak connections among walls. Based on these findings, a restoration and consolidation plan was developed to enhance the structural integrity of the building and to ensure its long-term safety and functionality. This plan incorporated metal tie rods, masonry strengthening through injections, and roof reconstruction. The proposed interventions not only address immediate seismic risks but also contribute to the broader goal of preserving this industrial architectural heritage. This study introduces a novel multidisciplinary methodology—integrating seismic analysis, traditional retrofit techniques, and sustainable reuse—specifically tailored to the rarely addressed typology of masonry industrial structures. By transforming the factory into a functional urban space, the project presents a replicable model for preserving industrial heritage within contemporary cityscapes. Full article
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17 pages, 1955 KiB  
Article
Development of Safety Domain Ontology Knowledge Base for Fall Accidents
by Hyunsoung Park and Sangyun Shin
Buildings 2025, 15(13), 2299; https://doi.org/10.3390/buildings15132299 - 30 Jun 2025
Viewed by 383
Abstract
Extensive research in the field of construction safety has predominantly focused on identifying the causes and impacts of construction accidents, evaluating safety plans, assessing the effectiveness of safety education materials, and analyzing relevant policies. However, comparatively limited attention has been given to the [...] Read more.
Extensive research in the field of construction safety has predominantly focused on identifying the causes and impacts of construction accidents, evaluating safety plans, assessing the effectiveness of safety education materials, and analyzing relevant policies. However, comparatively limited attention has been given to the systematic formation, management, and utilization of safety-related information and knowledge. Despite significant advancements in information and knowledge management technologies across the architecture, engineering, and construction (AEC) industries, their application in construction safety remains underdeveloped. This study addresses this gap by proposing a novel ontology-based framework specifically designed for construction safety management. Unlike previous models, the proposed ontology integrates diverse safety regulations and terminologies into a unified and semantically structured knowledge model. It comprises three primary superclasses covering key areas of construction safety, with an initial focus on fall hazards—one of the most frequent and severe risks, particularly in roofing activities. This domain-specific approach not only improves semantic clarity and standardization but also enhances reusability and extensibility for other risk domains. The ontology was developed using established methodologies and validated through reasoning tools and competency questions. By providing a formally structured, logic-driven knowledge base, the model supports automated safety reasoning, facilitates communication among stakeholders, and lays the foundation for future intelligent safety management systems in construction. This research contributes a validated, extensible, and regulation-aligned ontology model that addresses critical challenges in safety information integration, sharing, and application. Full article
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25 pages, 27045 KiB  
Article
Photovoltaic Strings on Large, Flat Roofs: Experimental Wind Loads on Representative Configurations
by Giacomo Scrinzi, Enrico Sergio Mazzucchelli and Sara Muggiasca
Sustainability 2025, 17(13), 5914; https://doi.org/10.3390/su17135914 - 27 Jun 2025
Viewed by 342
Abstract
The integration of tilted photovoltaic strings on large, flat roofs, typical of industrial and commercial buildings, raises complex design challenges, particularly regarding wind-induced loads. This study presents a comprehensive wind tunnel investigation aimed at evaluating the aerodynamic effects on rooftop PV strings under [...] Read more.
The integration of tilted photovoltaic strings on large, flat roofs, typical of industrial and commercial buildings, raises complex design challenges, particularly regarding wind-induced loads. This study presents a comprehensive wind tunnel investigation aimed at evaluating the aerodynamic effects on rooftop PV strings under various representative configurations and the correlation between characteristic geometric parameters such as tilt angle, bottom clearance, row spacing, and wind direction. Following a literature review, a detailed 1:10 scaled model with geometric adjustment capabilities was developed and eventually tested in a boundary-layer wind tunnel. High-resolution pressure measurements were processed to derive force and moment resultants normalised by reference wind pressure. Envelopes of force/moment resultants are presented for each representative geometric configuration and for each wind exposure angle. The results present severe variations in local wind actions, particularly significant at the strings’ free ends and for oblique wind angles. The severe underestimation of local wind loads by standard codes is discussed. The findings underline the importance of detailed wind-load assessment for both new constructions and retrofits, suggesting that reliance solely on code provisions might result in unsafe designs. Full article
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20 pages, 6061 KiB  
Article
Research on the Bearing Characteristics of Narrow Coal Pillars in Double-Roadway Excavation Under the Influence of Full Dynamic Pressure
by Wei Gu, Hao Zhang, Zhenfei Han, Haokun Tang, Jingyong Pei, Shixin Wu and Dalong Xu
Appl. Sci. 2025, 15(13), 7148; https://doi.org/10.3390/app15137148 - 25 Jun 2025
Viewed by 185
Abstract
A narrow coal pillar in double-roadway excavation can solve the problem of working face connection and improve the resource recovery rate, but narrow coal pillars are affected by the full mining stress. Taking the 2109 double-roadway excavation of Qingwa Coal Mine as the [...] Read more.
A narrow coal pillar in double-roadway excavation can solve the problem of working face connection and improve the resource recovery rate, but narrow coal pillars are affected by the full mining stress. Taking the 2109 double-roadway excavation of Qingwa Coal Mine as the engineering background, the roof mechanical structure model of a narrow coal pillar in a double-roadway excavation layout was established, and the bearing characteristics of different coal pillar widths under the influence of full dynamic pressure were studied. The narrow coal pillar retention width was obtained and tested through field industrial experiments. The main research results were as follows: (1) The relationship between the coal pillar bearing load and the immediate roof length was deduced, and the bearing stress of the coal pillar was divided into the steep decline stage, the transition stage, and the stabilization stage. The coal pillar within the width of the stabilization stage has a certain strength surplus capacity. (2) Under the influence of full dynamic pressure, the 5~7 m coal pillar yielded to failure, and the coal pillar of 8 m and above had a certain residual bearing capacity, compared with the first mining. After the second mining, the elastic zone in the coal pillar of each width was significantly reduced; there was no elastic grid in the coal pillar of 5 m and 6 m in width, and the grid area and proportion of the elastic zone of the coal pillars with widths of 7 m and above were very low. The optimal retention width of the narrow coal pillar was determined to be 8 m. (3) Under the influence of repeated mining, the impact of first mining on the roadway displacement of the roof and floor plate was greater, followed by the solid coal side, which had less impact on the coal pillar side. The secondary mining had a greater impact on the floor, followed by the coal pillar side and the solid coal side, which had little impact on the roadway roof. This paper also provides a significant reference for the retention of narrow coal pillars in double-roadway excavation. Full article
(This article belongs to the Section Civil Engineering)
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21 pages, 7412 KiB  
Article
Analysis of Rooftop Photovoltaic Potential and Electricity Planning in Lanzhou Urban Areas
by Yifu Chen, Shidong Wang and Tao Li
Buildings 2025, 15(13), 2207; https://doi.org/10.3390/buildings15132207 - 24 Jun 2025
Viewed by 376
Abstract
With the rapid development of science and technology, the global demand for renewable energy is increasing. In the urban context, solar energy has become one of the key ways to increase urban energy self-sufficiency and reduce carbon emissions due to its flexibility in [...] Read more.
With the rapid development of science and technology, the global demand for renewable energy is increasing. In the urban context, solar energy has become one of the key ways to increase urban energy self-sufficiency and reduce carbon emissions due to its flexibility in installation and ease of expansion of applications. Therefore, based on Geographic Information System (GIS) and deep learning modeling, this paper proposes a method to efficiently assess the potential of urban rooftop solar photovoltaic (PV), which is analyzed in a typical area of Lanzhou New District, which is divided into 8774 units with an area of 87.74 km2. The results show that the method has a high accuracy for the identification of the roof area, with a maximum maxFβ of 0.889. The annual solar PV potential of industrial and residential buildings reached 293.602 GWh and 223.198 GWh, respectively, by using the PV panel simulation filling method for the calculation of the area of roofs where the PV panels can be installed. Furthermore, the rooftop PV potential of the industrial buildings in the research area provided can cover 75.17% of the industrial electricity consumption. This approach can provide scientific guidance and data support for regional solar PV planning, which should prioritize the development of solar potential of industrial buildings in the actual consideration of rooftop PV deployment planning. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
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14 pages, 3364 KiB  
Article
Selection of an Optimum Anchoring Method of Composite Rock Stratum Based on Anchor Bolt Support Prestress Field
by Yiqun Zhou, Jianwei Yang, Chenyang Zhang, Dingyi Li and Bin Hu
Appl. Sci. 2025, 15(13), 6990; https://doi.org/10.3390/app15136990 - 20 Jun 2025
Viewed by 326
Abstract
In order to make the anchor bolt support prestress field fully diffuse in the composite rock stratum, improve the overall bearing capacity of surrounding rock, and give full play to the role of active support of the anchor bolt, a self-made 1:1-scale composite [...] Read more.
In order to make the anchor bolt support prestress field fully diffuse in the composite rock stratum, improve the overall bearing capacity of surrounding rock, and give full play to the role of active support of the anchor bolt, a self-made 1:1-scale composite rock stratum similarity simulation test bed was used to compare and analyze the distribution of the anchor bolt support prestress field using different anchoring surrounding rock lithology and anchorage lengths, and the principle for optimum selection of anchoring parameters of composite rock stratum was proposed based on the test results. Considered from the point of view of stress diffusion, the effect of prestress diffusion of end anchorage bolts is better than that of lengthening anchorage; at the same time, the anchorage section should be preferentially arranged in hard rock, and the area of anchorage section near the free section should avoid the structural plane of surrounding rock. In conclusion, an industrial test was carried out under the conditions of a deep composite roof of the 2# coal seam in Qinyuan Mining Area, which determined a reasonable anchoring method and position of the composite roof under different conditions and achieved good results. Full article
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23 pages, 1108 KiB  
Review
Urban Sustainability in Construction: A Comparative Review of Waste Management Practices in Developed Nations
by Tony Hadibarata and Risky Ayu Kristanti
Urban Sci. 2025, 9(6), 217; https://doi.org/10.3390/urbansci9060217 - 12 Jun 2025
Viewed by 1231
Abstract
The development of the construction industry in Hong Kong and the UK has long played a vital role in economic development, advanced or otherwise, but has also brought formidable environmental challenges, particularly in terms of the huge volume of waste generated. This review [...] Read more.
The development of the construction industry in Hong Kong and the UK has long played a vital role in economic development, advanced or otherwise, but has also brought formidable environmental challenges, particularly in terms of the huge volume of waste generated. This review paper puts under scrutiny the environmental management practices and green materials and technologies adoption in the construction industries of two developed regions, Hong Kong and the UK, the main objective being to compare their approaches to construction waste management and assess the level to which they have adopted sustainable practices. This review recognizes construction waste as a major contributor to environmental degradation and indicates the on-site waste reduction according to waste hierarchy as adopted by both regions. Major findings are that effective environmental management practices, such as resource optimization, waste minimization, and pollution prevention, are also enforced through legislation and fiscal policies. The use of eco-concrete, plastic wood, and recycled steel, together with high-tech roofs and solar panels, shows a move toward sustainable and energy-saving building that is taking root more and more. This paper highlights the need for policies and innovation in promoting sustainable building. Future studies should look into the green techs’ long-term performance, cross-area policy spread, and how digital tools help maximize waste and create sustainably. Full article
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24 pages, 16026 KiB  
Article
Study on Surface Damage Induced by High Heavy Layer Movement and Mining-Induced Earthquakes
by Zonglong Mu, Jingqi Ji, Jinglong Cao, Maoning Shi, Jiaxin Zhuang, Chunlong Jiang and Jiaxun Li
Appl. Sci. 2025, 15(12), 6577; https://doi.org/10.3390/app15126577 - 11 Jun 2025
Viewed by 339
Abstract
In practice, the bending and fracturing of heavy layers is often considered the primary cause of surface damage, leading to significant environmental impacts, whereas heavy layer-type mining-induced earthquakes are frequently overlooked. This study combines theoretical analysis, UDEC numerical simulations, and industrial experiments to [...] Read more.
In practice, the bending and fracturing of heavy layers is often considered the primary cause of surface damage, leading to significant environmental impacts, whereas heavy layer-type mining-induced earthquakes are frequently overlooked. This study combines theoretical analysis, UDEC numerical simulations, and industrial experiments to investigate the dynamic behavior of heavy layers and the mechanisms through which mining-induced earthquakes trigger surface damage. It aims to demonstrate that heavy layer movement and mining-induced earthquakes cause surface damage and to develop a replicable engineering solution for seismic prevention and subsidence control in heavy layer mining areas. The results reveal that surface damage stems from the synergistic effects of heavy layer fracturing and associated mining-induced earthquakes, where bending subsidence from heavy layer fracturing is the primary driver, and mining-induced earthquakes act as a secondary factor by compressing fragmented rock pores to amplify overlying layer subsidence. Industrial tests at the 7202 working face using deep-hole roof pre-splitting blasting successfully fractured the heavy conglomerate layer, enhanced goaf bulking, and reduced the intensity of layer movement. This intervention significantly decreased the frequency and energy of mining-induced earthquakes, mitigating surface damage. These findings provide a practical framework for the integrated control of mining-induced earthquakes and subsidence in heavy layer environments. Full article
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22 pages, 2911 KiB  
Article
Passive Thermal Enhancement of Composite Metallic Roofs Through Rooftop PV Integration: A Calibrated Case Study in Mexico
by Juana Isabel Méndez, Cristopher Muñoz, Mariel Alfaro-Ponce, Emanuele Giorgi and Therese Peffer
Processes 2025, 13(6), 1801; https://doi.org/10.3390/pr13061801 - 6 Jun 2025
Viewed by 517
Abstract
This study develops a calibrated multiscale simulation of three lightweight industrial warehouses located in Tecámac, Mexico, to evaluate the dual role of rooftop photovoltaic (PV) arrays as renewable energy generators and passive thermal modifiers. Dynamic energy models were developed using EnergyPlus via Ladybug [...] Read more.
This study develops a calibrated multiscale simulation of three lightweight industrial warehouses located in Tecámac, Mexico, to evaluate the dual role of rooftop photovoltaic (PV) arrays as renewable energy generators and passive thermal modifiers. Dynamic energy models were developed using EnergyPlus via Ladybug Tools v. 1.8.0 and calibrated against 2021 real-world electricity billing data, following ASHRAE Guideline 14. Statistical analyses conducted in RStudio v2024.12.1 Build 563 confirmed significant passive cooling effects induced by PV integration, achieving up to 15.3 °C reductions in peak indoor operative temperatures and improving thermal comfort rates by approximately 10 percentage points. While operational energy savings were evident, the primary focus of this research was on the multiscale modeling of thermal performance enhancement in composite metallic-PV roofing systems under semi-arid climatic conditions. These results provide new insights into computational approaches for optimizing passive thermal performance in lightweight industrial envelopes. Full article
(This article belongs to the Special Issue Manufacturing Processes and Thermal Properties of Composite Materials)
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32 pages, 33058 KiB  
Article
Spatial Analysis of Urban Historic Landscapes Based on Semiautomatic Point Cloud Classification with RandLA-Net Model—Taking the Ancient City of Fangzhou in Huangling County as an Example
by Jiaxuan Wang, Yixi Gu, Xinyi Su, Li Ran and Kaili Zhang
Land 2025, 14(6), 1156; https://doi.org/10.3390/land14061156 - 27 May 2025
Viewed by 499
Abstract
Under the synergy of urban heritage conservation and regional cultural continuity, this study explores the spatial features of “mausoleum–city symbiosis” landscapes in Huangling County’s gully regions. Focusing on Fangzhou Ancient City, we address historical spatial degradation caused by excessive industrialization and disordered urban [...] Read more.
Under the synergy of urban heritage conservation and regional cultural continuity, this study explores the spatial features of “mausoleum–city symbiosis” landscapes in Huangling County’s gully regions. Focusing on Fangzhou Ancient City, we address historical spatial degradation caused by excessive industrialization and disordered urban expansion. A methodological framework is proposed, combining low-altitude UAV-derived high-density point cloud data with RandLA-Net for semi-automatic semantic segmentation of buildings, vegetation, and roads by integrating multispectral and geometric attributes. Key findings reveal: (1) Modern buildings’ abnormal elevation in steep slopes disrupts the plateau–city visual corridor; (2) Statistical analysis shows significant morphological disparities between historical and modern streets; (3) Modern structures exceed traditional height limits, while divergent roof slopes aggravate aesthetic fragmentation. This multi-level spatial analysis offers a paradigm for quantifying historical urban spaces and validates deep learning’s feasibility in heritage spatial analytics, providing insights for balancing conservation and development in ecologically fragile areas. Full article
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18 pages, 14806 KiB  
Article
Cross-Section Shape and Asymmetric Support Technology of Steeply Inclined Thick Coal Seam Roadway
by Fan Li, Baisheng Zhang, Junqing Guo, Zetian Li, Yanwen Xie, Qi Xu and Dong Duan
Appl. Sci. 2025, 15(11), 5976; https://doi.org/10.3390/app15115976 - 26 May 2025
Viewed by 336
Abstract
The dip angle and thickness of coal seams are key geological determinants in mine system engineering. Roadways excavated in steeply inclined or thick coal seams typically exhibit significant deformation, with the combined geological configuration of steeply inclined thick seams thus presenting heightened support [...] Read more.
The dip angle and thickness of coal seams are key geological determinants in mine system engineering. Roadways excavated in steeply inclined or thick coal seams typically exhibit significant deformation, with the combined geological configuration of steeply inclined thick seams thus presenting heightened support demands. Therefore, taking the 1502 level roadway in the Dayuan Coal Industry—situated in a steeply inclined thick coal seam—as an engineering case, mechanical models of roadways with different cross-sectional shapes are established, and the deformation and failure mechanisms of surrounding rock under different coal seam dip angles are analyzed. Based on this analysis, an asymmetric support technology scheme is proposed, followed by surrounding rock deformation monitoring and a support effectiveness evaluation. Key findings include the following: (1) in steeply inclined thick coal seam roadways with different cross-sectional shapes, the stress distribution and plastic zone development of surrounding rock follow a descending sequence, inclined roof trapezoidal section > rectangular section > arched section. Among these, the arched section is identified as the optimal roadway cross-sectional shape for this engineering context. (2) The stress-concentration area in the arch roadway aligns with the inclined direction of the coal seam, forming asymmetric stress concentration patterns. Specifically, as the coal seam dip angle increases, stress increases at the arch shoulder of the upper sidewall and the wall foundation of the lower sidewall. Concurrently, such stress concentration induces shear failure in the surrounding rock, which serves as the primary mechanism causing asymmetric deformation and failure in steeply inclined thick coal seam roadways. (3) In the 1502 level roadway, the asymmetric support technology with dip-oriented reinforcement was implemented. Compared to the original support scheme, roof deformation and sidewall convergence decreased by 46.17% and 46.8%, respectively. The revealed failure mechanisms of steeply inclined thick coal seam roadways and the proposed asymmetric support technology provide technical and engineering references for roadway support in similar mining conditions. Full article
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16 pages, 5732 KiB  
Article
Research on the Deformation and Failure Mechanism of Flexible Formwork Walls in Gob-Side-Entry Retaining of Ultra-Long Isolated Mining Faces and Pressure Relief-Control Technology via Roof Cutting
by Heng Wang and Junqing Guo
Appl. Sci. 2025, 15(11), 5833; https://doi.org/10.3390/app15115833 - 22 May 2025
Viewed by 428
Abstract
To resolve the critical issues of severe deformation, structural failure, and maintenance difficulties in the advanced reuse zone of gob-side-entry retaining roadways under pillarless mining conditions in ultra-long fully mechanized top-coal caving isolated mining faces, this study proposes a surrounding rock control technology [...] Read more.
To resolve the critical issues of severe deformation, structural failure, and maintenance difficulties in the advanced reuse zone of gob-side-entry retaining roadways under pillarless mining conditions in ultra-long fully mechanized top-coal caving isolated mining faces, this study proposes a surrounding rock control technology incorporating pressure relief through roof cutting. Taking the 3203 ultra-long isolated mining face at Nanyang Coal Industry as the engineering case, an integrated methodology combining laboratory experiments, theoretical analysis, numerical simulations, and industrial-scale field trials was implemented. The deformation and failure mechanism of flexible formwork walls in gob-side-entry retaining and the fundamental principles of pressure relief via roof cutting were systematically examined. The vertical stress variations in the advanced reuse zone of the retained roadway before and after roof cutting were investigated, with specific focus on the strata pressure behavior of roadways and face-end hydraulic supports on both the wide coal-pillar side and the pillarless side following roof cutting. The key findings are as follows: ① Blast-induced roof cutting reduces the cantilever beam length adjacent to the flexible formwork wall, thereby decreasing the load per unit area on the flexible concrete wall. This reduction consequently alleviates lateral abutment stress and loading in the floor heave-affected zone, achieving effective control of roadway surrounding rock stability. ② Compared with non-roof cutting, the plastic zone damage area of surrounding rock in the gob-side entry retained by flexible formwork concrete wall is significantly reduced after roof cutting, and the vertical stress on the flexible formwork wall is also significantly decreased. ③ Distinct differences exist in the distribution patterns and magnitudes of working resistance for face-end hydraulic supports between the wide coal-pillar side and the pillarless gob-side-entry retaining side after roof cutting. As the interval resistance increases, the average working resistance of hydraulic supports on the wide pillar side demonstrates uniform distribution, whereas the pillarless side exhibits a declining frequency trend in average working resistance, with an average reduction of 30% compared to non-cutting conditions. ④ After roof cutting, the surrounding rock deformation control effectiveness of the track gateway on the gob-side-entry retaining side is comparable to that of the haulage gateway on the 50 m wide coal-pillar side, ensuring safe mining of the working face. Full article
(This article belongs to the Special Issue Advances in Green Coal Mining Technologies)
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