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21 pages, 6575 KB  
Article
Silica-Driven Bandgap Engineering in Cobalt Ferrite Nanoparticles for Efficient Removal of Mercapto Contaminants Under Sunlight Irradiation
by Cristian Brayan Palacios-Cabrera, Alan Javier Santiago-Cuevas, Jayanthi Narayanan, José Guadalupe Hernández-Hernández, María del Carmen Durán-Domínguez-de-Bazúa, Jorge Alberto Granados-Olvera, Genaro Hernández-Cedillo and José Antonio Juanico-Loran
Processes 2026, 14(3), 483; https://doi.org/10.3390/pr14030483 - 30 Jan 2026
Viewed by 142
Abstract
The degradation of mercapto organic contaminants is highly important for safety and environmental protection since the specific chemical properties and the strong nature of S-containing bonds can make them less susceptible to traditional degradation mechanisms compared to other types of organic bonds. Thus, [...] Read more.
The degradation of mercapto organic contaminants is highly important for safety and environmental protection since the specific chemical properties and the strong nature of S-containing bonds can make them less susceptible to traditional degradation mechanisms compared to other types of organic bonds. Thus, degradation of mercapto organic contaminants often requires catalysts with specific bandgap properties to ensure efficient generation of reactive species and appropriate redox potential alignment. Hence, in this work, we prepared bandgap-engineered semiconductor photocatalysts based on nanoparticles of different silica-doped spinel cobalt ferrite [SiO2/CoFe2O4] (abbreviated as SiMCoF) [SiMCoF-1, SiMCoF-2, and SiMCoF-3] and characterized them by different analytical techniques. Since the dopant composition in a heterogeneous semiconductor material has important effects on its photocatalytic efficiency because adjusting the dopant profile can modulate impurity bands and enhance optical properties, which is crucial for the oxidative degradation of organic pollutants. Results from TEM, SEM, and their EDS analysis revealed that increased SiO2 content showed improved surface area in the matrix, facilitating the increased absorption of oxygen impurities. This is further observed by the higher Rmax values presented in AFM of SiMCoF-3 (139 nm) compared to SiMCoF-2 (116 nm) and SiMCoF-1 (8.78 nm), depicting its larger effective surface area (100 µm2), which in turn increases the active binding sites in the matrix. The Raman spectrum and XRD pattern of SiMCoF-3 showed various crystal planes with different atomic arrangements and a smaller crystallite size, leading to varying affinities for oxygen impurities. As a result, the optical bandgap decreased from 3.42 eV to 2.89 eV for SiMCoF-3, which is attributed to the quantum confinement effects caused by the smaller particle size and the dispersion of silica particles in the cobalt ferrite matrix. Thus, SiMCoF-3 showed elevated degradation performance without using any potential oxidants over the degradation of mercapto organic contaminants such as 2-mercaptobenzothiazole, 2-mercaptobenzimidazole, and thiophenol under sunlight irradiation compared to other ferrites, and showed better results than Fenton’s reagent. Full article
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17 pages, 2407 KB  
Article
Oil- and Fuel-Resistant Rubber for Pressure Hoses Containing Carbon-Based Technological Waste as a Filler
by Abdirakym Nakyp, Elena Cherezova, Yulia Karaseva, Kanat Beknazarov, Rustam Tokpayev, Svetoslav Volfson and Mikhail Nauryzbayev
Polymers 2026, 18(3), 330; https://doi.org/10.3390/polym18030330 - 26 Jan 2026
Viewed by 240
Abstract
Carbon-enriched concentrates based on shungite ore from rare-metal mining waste were obtained, and their effect on the properties of oil- and fuel-resistant carbon-black-filled rubber used for the production of pressure hoses was investigated. The shungite concentrates were produced by flotation followed by acid [...] Read more.
Carbon-enriched concentrates based on shungite ore from rare-metal mining waste were obtained, and their effect on the properties of oil- and fuel-resistant carbon-black-filled rubber used for the production of pressure hoses was investigated. The shungite concentrates were produced by flotation followed by acid activation. A blend of nitrile butadiene rubber and butadiene–α-methylstyrene rubber was used as the elastomeric base. Carbon black was partially replaced with shungite fillers (5–15 phr). The presence of shungite was found to prolong both the scorch time and the optimum cure time of the rubber compounds, likely due to oxide impurities that interfere with the vulcanization activation process. Replacing carbon black with shungite ore and its flotation concentrate in the rubber formulations resulted in a decrease in Mooney viscosity compared to the samples without shungite fillers. Acid-activated shungite concentrate at contents above 5 phr increases the viscosity of the rubber compound. It was found that acid-activated shungite concentrate provides high tensile strength and excellent thermo-oxidative stability of the rubber, whereas the use of shungite ore above 5 phr reduces the tensile strength and causes significant changes in tensile properties upon thermo-oxidation. When exposed in oil, rubbers containing shungite fillers retain their mechanical properties, with the best resistance in hydrocarbon media observed for the rubber filled with acid-activated shungite concentrate. Full article
(This article belongs to the Special Issue Advances in Functional Rubber and Elastomer Composites, 3rd Edition)
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18 pages, 2811 KB  
Article
Study on Occurrence States of Low-Grade Cu-Zn in Iron Tailings and Changes in Production Flowsheet
by Zhenhong Liao, Wenhao Jia, Junkai Luo, Xiang Wang and Wen Chen
Minerals 2026, 16(2), 131; https://doi.org/10.3390/min16020131 - 26 Jan 2026
Viewed by 153
Abstract
Copper (Cu) and zinc (Zn) are critical for global high-tech industries and national economic security. With high-grade mineral depletion, recycling valuable metals from iron ore tailings has become a sustainable solution. A Peruvian mining company’s iron ore tailing reprocessing faces a severe challenge: [...] Read more.
Copper (Cu) and zinc (Zn) are critical for global high-tech industries and national economic security. With high-grade mineral depletion, recycling valuable metals from iron ore tailings has become a sustainable solution. A Peruvian mining company’s iron ore tailing reprocessing faces a severe challenge: surging lead (Pb) content due to increased excavation depth has rendered the original Cu-Zn bulk flotation flowsheet ineffective, causing excessive impurities in concentrates. This study first characterized the occurrence states of Cu, Pb, and Zn via multi-analytical techniques. A novel Cu-Pb-Zn iso-flotation process with step-by-step depression, coupled with optimized reagents, was proposed. It abandons initial CuSO4 activation to reduce separation difficulty and uses targeted depressants for efficient impurity removal. Closed-circuit tests yielded a Cu concentrate (26.57% grade, 56.08% recovery) with Pb/Zn contents reduced to 2.97%/9.80%, and a Zn concentrate (44.95% grade, 75.56% recovery) with Cu/Pb controlled at 1.15%/8.31%. Experimental results demonstrate that this new flowsheet effectively mitigates the impact of high Pb content, restoring production efficiencies and offering a valuable precedent for industrial process modification. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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17 pages, 2695 KB  
Article
Bottom Ash from Biomass Combustion in Fluidized Bed Boilers in the Context of the Circular Economy
by Alicja Uliasz-Bocheńczyk and Eugeniusz Mokrzycki
Energies 2026, 19(3), 630; https://doi.org/10.3390/en19030630 - 26 Jan 2026
Viewed by 128
Abstract
This paper presents a comprehensive characterization of bottom ash generated during biomass combustion in fluidized boilers, with a focus on its potential use in a circular economy. Two biomass bottom ash samples (BBA 1 and BBA 2) from commercial combined heat and power [...] Read more.
This paper presents a comprehensive characterization of bottom ash generated during biomass combustion in fluidized boilers, with a focus on its potential use in a circular economy. Two biomass bottom ash samples (BBA 1 and BBA 2) from commercial combined heat and power plants were tested. The scope of this study included the determination of chemical composition, phase composition, and leachability testing of selected impurities. The results showed that the bottom ashes tested are calcium silicate materials with varying proportions of calcium phases (anhydrite, portlandite, and calcite) and silica phases (quartz), depending on the type of biomass and combustion technology. Thermal analysis confirmed the presence of characteristic dehydration, decarbonation, and polymorphic transformations of quartz, with a low organic content. Leachability tests showed low mobility of most trace elements and heavy metals, with increased solubility of sulfates, chlorides, and alkali ions, typical for fluidized ash. The concentrations of As, Cd, Cr, Cu, Pb, Zn, and Hg in the eluates were low or below the limit of quantification, indicating the favorable chemical stability of the tested waste. The results obtained suggest that bottom ashes from biomass combustion in fluidized boilers may be a promising secondary raw material for engineering applications, especially in binding materials and bonded layers, and potentially also in selected agricultural applications, provided that the contents of sulfates, chlorides, and pH are controlled. Full article
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20 pages, 3492 KB  
Article
Screening and Evaluation of Anti-Salt Surfactant/Polymer System for Enhanced Oil Recovery in a Low-Permeability Reservoir in Changqing Oilfield, China
by Yangnan Shangguan, Xuefeng Qu, Guowei Yuan, Weiliang Xiong, Kang Tang, Qianqian Tian, Lei Liu, Hua Guan, Qi Wang, Xingmei Kang, Lizhi Cheng and Hongda Hao
Processes 2026, 14(3), 408; https://doi.org/10.3390/pr14030408 - 24 Jan 2026
Viewed by 172
Abstract
A low-permeability, high salinity reservoir entered the high-water-cut and high recovery degree stage in the middle and late stages of development, and it is difficult to tap the potential of water flooding. The overall water flooding recovery of the developed low-permeability reservoir is [...] Read more.
A low-permeability, high salinity reservoir entered the high-water-cut and high recovery degree stage in the middle and late stages of development, and it is difficult to tap the potential of water flooding. The overall water flooding recovery of the developed low-permeability reservoir is low, and the produced water has high oil content, many granular impurities, and high inorganic salt content. The polymer–surfactant binary system was studied according to the reservoir conditions. The polymer acrylic acid/polyacrylamide/2-acryloylamino-2-methyl-1-propanesulfonic acid was selected by viscosity measurement. The viscosity stability of the polymer and the effect of the flooding system were evaluated, and the salt-tolerant surfactant sulfonated betaine + amides and coco composite system were screened, and the viscosity, interfacial tension, and displacement effect were evaluated. Finally, the polymer–surfactant binary flooding system was formed. The system has good compatibility, the interfacial tension can still be reduced to 10−3 mN/m at 40 °C and 23,800 mg/L, and the viscosity of the polymer solution increased by 5.8% upon addition of the surfactant. The composite system can improve the oil displacement efficiency by 21.19%. The results of a parallel core displacement experiment with a 3.91 permeability ratio show that the oil displacement efficiency can be improved by 19.96%. The system has good performance in low-permeability oilfields and can effectively displace crude oil, which is of great significance for the displacement of low-permeability heterogeneous reservoirs. Full article
(This article belongs to the Section Petroleum and Low-Carbon Energy Process Engineering)
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17 pages, 3371 KB  
Article
Simultaneous Quantitative Analysis of Polymorphic Impurities in Canagliflozin Tablets Utilizing Near-Infrared Spectroscopy and Partial Least Squares Regression
by Mingdi Liu, Rui Fu, Guiyu Xu, Weibing Dong, Huizhi Qi, Peiran Dong and Ping Song
Molecules 2026, 31(2), 230; https://doi.org/10.3390/molecules31020230 - 9 Jan 2026
Viewed by 313
Abstract
Canagliflozin (CFZ), a sodium–glucose cotransporter 2 (SGLT2) inhibitor, is extensively utilized in the management of type 2 diabetes. Among its various polymorphic forms, the hemi-hydrate (Hemi-CFZ) has been selected as the active pharmaceutical ingredient (API) for CFZ tablets due to its superior solubility. [...] Read more.
Canagliflozin (CFZ), a sodium–glucose cotransporter 2 (SGLT2) inhibitor, is extensively utilized in the management of type 2 diabetes. Among its various polymorphic forms, the hemi-hydrate (Hemi-CFZ) has been selected as the active pharmaceutical ingredient (API) for CFZ tablets due to its superior solubility. However, during the production, storage, and transportation of CFZ tablets, Hemi-CFZ can undergo transformations into anhydrous (An-CFZ) and monohydrate (Mono-CFZ) forms under the influence of environmental factors such as temperature, humidity, and pressure, which may adversely impact the bioavailability and clinical efficacy of CFZ tablets. Therefore, it is imperative to develop rapid, accurate, non-destructive, and non-contact methods for quantifying An-CFZ and Mono-CFZ content in CFZ tablets to control polymorphic impurity levels and ensure product quality. This research evaluated the feasibility and reliability of using near-infrared spectroscopy (NIR) combined with partial least squares regression (PLSR) for simultaneous quantitative analysis of An-CFZ and Mono-CFZ in CFZ tablets, elucidating the quantifying mechanisms of the quantitative analysis model. Orthogonal experiments were designed to investigate the effects of different pretreatment methods and ant colony optimization (ACO) algorithms on the performance of quantitative models. An optimal PLSR model for simultaneous quantification of An-CFZ and Mono-CFZ in CFZ tablets was established and validated over a concentration range of 0.0000 to 10.0000 w/w%. The resulting model, YAn-CFZ/Mono-CFZ = 0.0207 + 0.9919 X, achieved an R2 value of 0.9919. By analyzing the relationship between the NIR spectral signals selected by the ACO algorithm and the molecular structure information of An-CFZ and Mono-CFZ, we demonstrated the feasibility and reliability of the NIR-PLSR approach for quantifying these polymorphic forms. Additionally, the mechanism of PLSR quantitative analysis was further explained through the variance contribution rates of latent variables (LVs), the correlations between LVs loadings and tablets composition, and the relationships between LV scores and An-CFZ/Mono-CFZ content. This study not only provides a robust method and theoretical foundation for monitoring An-CFZ and Mono-CFZ content in CFZ tablets throughout production, processing, storage, and transportation, but also offers a reliable methodological reference for the simultaneous quantitative analysis and quality control of multiple polymorphic impurities in other similar drugs. Full article
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22 pages, 1115 KB  
Review
Sustainable Cellulose Production from Agro-Industrial Waste: A Comprehensive Review
by Akmaral Darmenbayeva, Reshmy Rajasekharan, Zhanat Idrisheva, Roza Aubakirova, Zukhra Dautova, Gulzhan Abylkassova, Manira Zhamanbayeva, Irina Afanasenkova and Bakytgul Massalimova
Polymers 2026, 18(2), 153; https://doi.org/10.3390/polym18020153 - 6 Jan 2026
Viewed by 427
Abstract
The growing demand for sustainable and renewable materials has intensified interest in agro-industrial waste as an alternative source of cellulose. This review critically examines current approaches to cellulose production from major agro-industrial residues, including cereal straw, corn residues, rice waste, sugarcane bagasse, and [...] Read more.
The growing demand for sustainable and renewable materials has intensified interest in agro-industrial waste as an alternative source of cellulose. This review critically examines current approaches to cellulose production from major agro-industrial residues, including cereal straw, corn residues, rice waste, sugarcane bagasse, and oilseed by-products. Emphasis is placed on the relationship between feedstock composition and extraction efficiency, highlighting how lignin distribution, hemicellulose content, and mineral impurities influence pretreatment severity, cellulose yield, and process sustainability. The review systematically analyzes chemical, enzymatic, and mechanical processing routes, with particular attention being paid to pretreatment strategies, fibrillation intensity, and yield variability. Beyond cellulose recovery, key sustainability indicators—such as energy demand, water and chemical consumption, waste generation, and chemical recovery—are evaluated to provide a system-level perspective on process efficiency. The analysis demonstrates that cellulose yield alone is an insufficient criterion for sustainable process design and must be considered alongside environmental and techno-economic metrics. Advanced applications of agro-waste-derived cellulose are discussed using a feedstock-driven approach, showing that high functional performance can often be achieved with moderately processed cellulose tailored to specific end uses. Finally, the review addresses challenges related to feedstock heterogeneity, mineral management, standardization, and industrial scale-up, underscoring the importance of biorefinery integration, closed-loop resource management, and harmonized quality descriptors. These insights provide a foundation for the development of scalable and sustainable cellulose production pathways based on agro-industrial waste. Full article
(This article belongs to the Section Circular and Green Sustainable Polymer Science)
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20 pages, 391 KB  
Article
The Effectiveness of Lithium in the Treatment of Bipolar Disorder and Its Potential Health Risk
by Giovana Kátia Viana Nucci, Elaine Silva de Pádua Melo, Marta Aratuza Pereira Ancel, Danusa Cespedes Guizzo, Kleber Francisco Meneghel Vargas, Marcelo de Oliveira, Marcelo Luiz Brandão Vilela and Valter Aragao do Nascimento
Psychiatry Int. 2026, 7(1), 11; https://doi.org/10.3390/psychiatryint7010011 - 5 Jan 2026
Viewed by 558
Abstract
Lithium carbonate is one of the most prescribed mood stabilizers worldwide and remains the first-line pharmacological treatment for bipolar disorder (BD). Its therapeutic efficacy is well established; however, lithium (Li) has a narrow therapeutic index, and prolonged or excessive intake can cause renal, [...] Read more.
Lithium carbonate is one of the most prescribed mood stabilizers worldwide and remains the first-line pharmacological treatment for bipolar disorder (BD). Its therapeutic efficacy is well established; however, lithium (Li) has a narrow therapeutic index, and prolonged or excessive intake can cause renal, neurological, or endocrine toxicity. In Brazil and globally, lithium-based formulations are widely commercialized; however, only Brazil adopts a specific regulatory classification distinguishing reference, generic, and similar medicines. Despite its extensive clinical use, studies monitoring the actual Li concentration in pharmaceutical products are extremely scarce. This study quantified Li concentrations in different formulations available in Brazil to evaluate their chemical uniformity, estimated daily intake, and potential health risks. Samples were digested and analyzed using Inductively Coupled Plasma Optical Emission Spectrometry (ICP OES). Statistical analysis with the Kruskal–Wallis test revealed significant differences among formulations (p = 0.012), confirming non-uniform Li content. Measured concentrations ranged from 245.47 to 315.24 mg/kg, with generic products showing the highest values. The calculated daily intake (DI) and chronic daily intake (CDI) increased with therapeutic dose (600–1800 mg/day), and higher-dose regimens frequently exceeded the permitted daily exposure (PDE) value for Li established by International Council for Harmonisation Guideline for Elemental Impurities (Revision 2) (ICH Q3D (R2) (0.55 mg/day). Moreover, hazard quotient (HQ) values above 1 in some scenarios indicated potential health risks associated with excessive or long-term Li exposure. As one of the first studies to quantify Li in marketed formulations, this work underscores the need for systematic monitoring and stricter quality control to ensure therapeutic safety. Full article
15 pages, 25553 KB  
Article
Effect of Fe and Si Content on Microstructure and Properties of Al-Cu-Li Alloys
by Tianyi Feng, Wei Zhao, Changlin Li, Ying Li, Xiwu Li, Zhicheng Liu, Lizhen Yan, Pengfei Xu, Hongwei Yan, Yongan Zhang, Zhihui Li and Baiqing Xiong
Materials 2026, 19(1), 147; https://doi.org/10.3390/ma19010147 - 31 Dec 2025
Viewed by 465
Abstract
This study systematically investigates the effects of Fe and Si impurities on the microstructure and mechanical properties of Al-Cu-Li alloys. Five alloy compositions with controlled Fe (0.03–0.12 wt.%) and Si (0.03–0.12 wt.%) contents were fabricated and processed through homogenization, hot extrusion, solution treatment, [...] Read more.
This study systematically investigates the effects of Fe and Si impurities on the microstructure and mechanical properties of Al-Cu-Li alloys. Five alloy compositions with controlled Fe (0.03–0.12 wt.%) and Si (0.03–0.12 wt.%) contents were fabricated and processed through homogenization, hot extrusion, solution treatment, and aging. Microstructural characterization demonstrates that Fe promotes the formation of coarse skeletal Al7Cu2Fe intermetallics, while Si facilitates the precipitation of blocky α-AlFeSi phases and eutectic Si particles. An elevated Fe content substantially deteriorates strength, ductility, and fracture toughness, primarily due to two mechanisms: the persistence of thermally stable impurity phases that serve as stress concentrators and preferential crack initiation sites throughout thermomechanical processing, and the consumption of Cu that reduces the volume fraction of primary T1 (Al2CuLi) strengthening precipitates. In contrast, Si exhibits comparatively moderate detrimental effects. The findings establish that stringent Fe control is essential for maintaining mechanical performance, whereas strategic Si adjustment offers a viable approach for cost management in recycled alloy production. Full article
(This article belongs to the Special Issue Physical Metallurgy of Metals and Alloys (4th Edition))
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17 pages, 2367 KB  
Article
Metals Oxides-Reinforced Epoxy Nanocomposites for Energy Applications: A First Comparative Study of the Structural and Optical Properties of SnO2 and ZnO Oxides
by Noura El Ghoubali, Adnane El Hamidi, Amine El Haimeur, Khalid Nouneh and Abdelkrim Maaroufi
Appl. Nano 2026, 7(1), 2; https://doi.org/10.3390/applnano7010002 - 31 Dec 2025
Viewed by 403
Abstract
This study aims to address a major challenge and find solutions for developing less expensive, lighter, and more efficient energy storage materials while remaining environmentally friendly. This work combines the study of the structural, morphological, and optical properties of epoxy nanocomposites containing ZnO [...] Read more.
This study aims to address a major challenge and find solutions for developing less expensive, lighter, and more efficient energy storage materials while remaining environmentally friendly. This work combines the study of the structural, morphological, and optical properties of epoxy nanocomposites containing ZnO and SnO2 and highlights the influence of oxide filler content on their energy storage performance. To this end, epoxy nanocomposites filled with metal oxides (ZnO and SnO2) prepared by extrusion, a simple, economical, and reliable industrial method, were studied and compared. The materials obtained are inexpensive, lightweight, and highly efficient, and can replace traditional glass-based systems in the energy sector. The results of XRD, SEM, and FTIR analyses show the absence of impurities, the stability of the structures in humid environments, and the homogeneity of the prepared films. They also indicate that the nature and charge content of the oxide integrated into the polymer matrix play a significant role in the properties of the nanocomposites. Optical measurements were used to determine the film thickness, the type of electronic transition, the band gap energy, and the Urbach energy. Based on the results obtained, the prepared nanocomposite films appear to be promising materials for energy-based optical applications. Full article
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18 pages, 5679 KB  
Article
Effect of Fe and Si Content on Microstructure, Mechanical Properties, and Corrosion Resistance of 7050 Alloy
by Changlin Li, Wei Zhao, Tingrui Zhang, Xiwu Li, Zhicheng Liu, Ying Li, Lizhen Yan, Pengfei Xu, Kai Wen, Yongan Zhang, Zhihui Li and Baiqing Xiong
Materials 2026, 19(1), 135; https://doi.org/10.3390/ma19010135 - 30 Dec 2025
Cited by 1 | Viewed by 331
Abstract
In this work, the effect of Fe and Si content on microstructure, mechanical properties, and corrosion resistance of 7050 alloy was systematically investigated by room temperature tensile, fracture toughness, and exfoliation corrosion tests, complemented by microstructural characterization through SEM and TEM. The results [...] Read more.
In this work, the effect of Fe and Si content on microstructure, mechanical properties, and corrosion resistance of 7050 alloy was systematically investigated by room temperature tensile, fracture toughness, and exfoliation corrosion tests, complemented by microstructural characterization through SEM and TEM. The results demonstrate that the impurity elements Fe and Si induce the formation of insoluble Fe-rich phases and Mg2Si phases in the alloy, respectively. The coexistence of Fe and Si leads to a severe synergistic deterioration effect on mechanical properties. Furthermore, the study reveals that Si has a more profound negative impact on mechanical properties than Fe. While Fe primarily reduces ductility and fracture toughness by initiating microcracks through Fe-rich phases with minimal effect on strength, Si not only forms brittle Mg2Si phases that impair toughness but also significantly depletes the Mg content in the matrix, thereby reducing the quantity of strengthening phases. This results in a comprehensive and severe decline in strength, plasticity, and toughness. In addition, Fe and Si impurities markedly degrade the exfoliation corrosion resistance of the alloy. Full article
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27 pages, 4169 KB  
Article
Optimizing Mortar Mix Design for Concrete Roofing Tiles Using Machine Learning and Particle Packing Theory: A Case Study
by Jorge Fernando Sosa Gallardo, Vivian Felix López Batista, Aldo Fernando Sosa Gallardo, María N. Moreno-García and Maria Dolores Muñoz Vicente
Appl. Sci. 2026, 16(1), 236; https://doi.org/10.3390/app16010236 - 25 Dec 2025
Viewed by 311
Abstract
The increasing demand for sustainable construction materials has motivated the optimization of mortar mix designs to reduce cement consumption and its environmental impact while maintaining adequate mechanical performance. This study develops a machine learning (ML) model for optimizing mortar mixtures used in concrete [...] Read more.
The increasing demand for sustainable construction materials has motivated the optimization of mortar mix designs to reduce cement consumption and its environmental impact while maintaining adequate mechanical performance. This study develops a machine learning (ML) model for optimizing mortar mixtures used in concrete roofing tiles by integrating aggregate particle packing techniques with non-linear regression algorithms, using an industry-grade dataset generated in the Central Laboratory of Wienerberger Ltd. Unlike most previous studies, which mainly focus on compressive strength, this research targets the transverse strength of industrial roof tile mortar. The proposed approach combines Tarantula Curve gradation limits, experimentally derived packing density (η), and ML regression within a unified and application-oriented workflow, representing a research direction rarely explored in the literature for optimizing concrete mix transverse strength. Fine concrete aggregates were characterized through a sand sieve analysis and subsequently adjusted according to the Tarantula Curve method to optimize packing density and minimize void content. Physical properties of cements and fine aggregates were assessed, and granulometric mixtures were evaluated using computational methods to calculate fineness modulus summation (FMS) and packing density. Mortar samples were tested for transverse strength at 1, 7, and 28 days using a three-point bending test, generating a robust dataset for modeling training. Three ML models—Random Forest Regressor (RFR), XG-Boost Regressor (XGBR), and Support Vector Regressor (SVR)—were evaluated, confirming their ability to capture nonlinear relationships between mix parameters and transverse strength. The analysis of input variables, which consistently ranked as the highest contributors according to impurity-based and permutation-based importance metrics, revealed that the duration of curing, density, and the summation of the fineness modulus significantly influenced the estimated transverse strength derived from the models. The integration of particle size distribution optimization and ML demonstrates a viable pathway for reducing cement content, lowering costs, and achieving sustainable mortar mix designs in the tile manufacturing industry. Full article
(This article belongs to the Topic Software Engineering and Applications)
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6 pages, 1381 KB  
Proceeding Paper
Influence of Impurities on the Hot Shortness of Brass Alloys
by Vasilis Loukadakis, Eleni Skepetzaki, Marianthi Bouzouni and Spyros Papaefthymiou
Eng. Proc. 2025, 119(1), 32; https://doi.org/10.3390/engproc2025119032 - 22 Dec 2025
Viewed by 258
Abstract
Brass alloys are critical for numerous modern applications. However, a significant knowledge gap exists regarding the impact of impurities on their processability, particularly regarding hot cracking susceptibility. This issue is exacerbated by increasing recycling rates, leading to a higher concentration of impurities in [...] Read more.
Brass alloys are critical for numerous modern applications. However, a significant knowledge gap exists regarding the impact of impurities on their processability, particularly regarding hot cracking susceptibility. This issue is exacerbated by increasing recycling rates, leading to a higher concentration of impurities in the alloy pool. This study employed computational thermodynamics to assess the impact of common impurities in brasses. Based on the results, the combined impact of impurities and alloying content significantly shifted the α and β solvus to the left, the α solvus indicatively is shifted by approximately 10% at low temperatures, and introduced multiple solvus and liquidus lines, crucial for the hot formability of the alloy. These preliminary results provide insight on the need for process optimization, considering the possibly deleterious effects of some elements to minimize the risk of hot cracking, a step towards enhancing the reliability and sustainability of these alloys. Full article
(This article belongs to the Proceedings of The 8th International Conference of Engineering Against Failure)
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16 pages, 3492 KB  
Article
The Migration Phenomenon of Metal Cations in Vein Quartz at Elevated Temperatures
by Zhenxuan Wang, Hongjuan Sun, Bo Liu, Yehao Huang and Tongjiang Peng
Minerals 2025, 15(12), 1318; https://doi.org/10.3390/min15121318 - 17 Dec 2025
Viewed by 339
Abstract
With the rapid development of the photovoltaic (PV) and semiconductor fields, the reserves of traditional high-purity quartz raw materials can no longer meet the demands of various industries, creating an urgent need to develop new types of high-purity quartz feedstock. In this study, [...] Read more.
With the rapid development of the photovoltaic (PV) and semiconductor fields, the reserves of traditional high-purity quartz raw materials can no longer meet the demands of various industries, creating an urgent need to develop new types of high-purity quartz feedstock. In this study, three groups of vein quartz samples from different mining areas were subjected to calcination at 950 °C for 2 h. The impurity states of the vein quartz before and after calcination were characterized using XRD, ICP, Raman and XRF. The migration behavior of metal cations in vein quartz under high-temperature conditions was systematically investigated, and the structural changes in the vein quartz before and after calcination were discussed from the perspectives of impurity element distribution and phase transformation. The results demonstrate that impurity cations in vein quartz migrate from the interior to the surface of the material under high-temperature environments. Quantitative ICP analysis of the inner and outer layers of the quartz samples before and after calcination revealed that, among the three groups, the surface impurity cation content of the sample with the most pronounced migration effect reached four times that of its internal structure. Combined with other characterization techniques, it was confirmed that after the cation migration process, the vein quartz samples exhibited a layered structure from the surface to the interior: a hematite mineralized layer, a high lattice impurity layer, and a low lattice impurity layer. This indicates that high-purity vein quartz with low lattice impurity content can be obtained by subjecting quartz to high-temperature calcination and subsequently removing the mineralized layer and the surface high lattice impurity layer. Consequently, vein quartz of ordinary quality can also be converted into high-purity quartz raw material of 4N grade or higher through the processes of cation migration and tailing removal. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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16 pages, 6714 KB  
Article
Effect of Fluoride Content in Synthetic Phosphogypsum on the Hydration Behavior and Mechanical Properties of Cemented Paste Backfill
by Bin Liu, Qinli Zhang, Daolin Wang, Yan Feng, Yikun Yang and Qiusong Chen
Appl. Sci. 2025, 15(24), 12939; https://doi.org/10.3390/app152412939 - 8 Dec 2025
Viewed by 509
Abstract
Phosphogypsum-based cemented paste backfill (PCPB) represents an effective solution for managing substantial accumulations of PG. However, its practical application is limited by excessive fluoride content and insufficient strength. To systematically investigate the influence of initial fluoride content on the hydration behavior, microstructures, and [...] Read more.
Phosphogypsum-based cemented paste backfill (PCPB) represents an effective solution for managing substantial accumulations of PG. However, its practical application is limited by excessive fluoride content and insufficient strength. To systematically investigate the influence of initial fluoride content on the hydration behavior, microstructures, and strength development of PCPB specimens, synthetic phosphogypsum was prepared using CaSO4·2H2O and NaF to eliminate impurity interference in this study. A series of specimens was designed with varying initial fluoride content (5–70 mg/L), sand-to-cement ratios (1:6, 1:8, 1:10), and concentrations (63 wt%, 65 wt%). Setting time, unconfined compressive strength, isothermal calorimetry, X-ray diffraction, and scanning electron microscopy were employed to elucidate the effects and underlying mechanisms of fluoride on PCPB performance. The results indicate that higher initial fluoride content markedly delayed setting and reduced early strength. Calorimetric analysis confirmed that fluoride postponed the exothermic peak and extended the induction period, primarily due to the formation of the CaF2 layer on clinker particle surfaces, which hindered nucleation and hydration. The microscopic results further revealed that high fluoride content suppressed the formation of ettringite and C-S-H gels, resulting in more porous and loosely bonded microstructures. Leaching tests indicated that fluoride immobilization in PCPB specimens occurred mainly through CaF2 precipitation, physical encapsulation, and ion exchange. These findings provide theoretical support for the fluoride thresholds in PG below which the adverse effects on cement hydration and strength development can be minimized, contributing to the sustainable goals of waste reduction, harmless disposal, and resource recovery in the phosphate industry. Full article
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