Search Results (379)

Industrial catalysts are accelerating the global transition toward renewable energy, serving as enablers for innovative technologies that enhance efficiency, lower costs, and improve environmental sustainability. This review explores the pivotal roles of industrial catalysts in hydrogen production, biofuel generation, and biomass conversion, highlighting their transformative impact on renewable energy systems. Precious-metal-based electrocatalysts such as ruthenium (Ru), iridium (Ir), and platinum (Pt) demonstrate high efficiency but face challenges due to their cost and stability. Alternatives like nickel-cobalt oxide (NiCo₂O₄) and Ti₃C₂ MXene materials show promise in addressing these limitations, enabling cost-effective and scalable hydrogen production. Additionally, nickel-based catalysts supported on alumina optimize SMR, reducing coke formation and improving efficiency. In biofuel production, heterogeneous catalysts play a crucial role in converting biomass into valuable fuels. Co-based bimetallic catalysts enhance hydrodeoxygenation (HDO) processes, improving the yield of biofuels like dimethylfuran (DMF) and γ-valerolactone (GVL). Innovative materials such as biochar, red mud, and metal–organic frameworks (MOFs) facilitate sustainable waste-to-fuel conversion and biodiesel production, offering environmental and economic benefits. Power-to-X technologies, which convert renewable electricity into chemical energy carriers like hydrogen and synthetic fuels, rely on advanced catalysts to improve reaction rates, selectivity, and energy efficiency. Innovations in non-precious metal catalysts, nanostructured materials, and defect-engineered catalysts provide solutions for sustainable energy systems. These advancements promise to enhance efficiency, reduce environmental footprints, and ensure the viability of renewable energy technologies. Full article

In the framework of hydrogen production and storage for clean energy generation, the resistance to hydrogen embrittlement of a newly developed austenitic stainless steel is presented. Gas-atomized metal powders prepared from secondary-sourced metals were employed to manufacture test specimens with Laser Powder Bed Fusion (LPBF) technology. After machining and exposure to a controlled, pressurized hydrogen atmosphere at high temperature, the effect of hydrogen charging on the mechanical performance under static and dynamic conditions was investigated. The stabilizing effect of the optimized chemical composition is reflected in the absence of degradation effects on Yield Stress (YS), Ultimate Tensile Stress (UTS), and fatigue life observed for specimens exposed to hydrogen. Moreover, despite a moderate reduction in the elongation at fracture observed by increasing the hydrogen charging time, ductility loss calculated as Relative Reduction of Area (RRA) remains substantially unaffected by the duration of exposure to hydrogen and demonstrates that the austenitic steel is capable of resisting hydrogen embrittlement (HE). Full article

Standalone photovoltaic (PV) systems offer a viable path to decentralized energy access but face limitations during periods of low solar irradiance. While batteries provide short-term storage, their capacity constraints often restrict the use of surplus energy, highlighting the need for long-duration solutions. Green hydrogen, generated via proton exchange membrane (PEM) electrolyzers, offers a scalable alternative. This study proposes a stochastic energy management framework that leverages a Markov decision process (MDP) to coordinate PV generation, battery storage, and hydrogen production under variable irradiance and uncertain load demand. The strategy dynamically allocates power flows, ensuring system stability and efficient energy utilization. Real-time weather data from Goiás, Brazil, is used to simulate system behavior under realistic conditions. Compared to the conventional perturb and observe (P&O) technique, the proposed method significantly improves system performance, achieving a $99.9\%$ average efficiency (vs. 98.64%) and a drastically lower average tracking error of 0.3125 (vs. 9.8836). This enhanced tracking accuracy ensures faster convergence to the maximum power point, even during abrupt load changes, thereby increasing the effective use of solar energy. As a direct consequence, green hydrogen production is maximized while energy curtailment is minimized. The results confirm the robustness of the MDP-based control, demonstrating improved responsiveness, reduced downtime, and enhanced hydrogen yield, thus supporting sustainable energy conversion in off-grid environments. Full article

Hydrogen is increasingly recognized as a key element of the transition to a low-carbon energy system, leading to a growing interest in accurate and sustainable assessment of its economic viability. Levelized Cost of Hydrogen (LCOH) is one of the most widely used metrics for comparing hydrogen production technologies and informing investment decisions. However, traditional LCOH calculation methods apply a single discount rate to all cash flows without distinguishing between the risks associated with outflows and inflows. This approach may yield a systematic overestimation of costs, especially in capital-intensive projects. In this study, we adapt a binary cash flow discounting model, previously proposed in the finance literature, for hydrogen energy systems. The model employs two distinct discount rates, one for costs and one for revenues, with a rate structure based on the required return and the risk-free rate, thereby ensuring that arbitrage conditions are not present. Our approach allows the range of possible LCOH values to be determined, eliminating the methodological errors inherent in traditional formulas. A numerical analysis is performed to assess the impact of a change in the general rate of return on the final LCOH value. The method is tested on five typical hydrogen production technologies with fixed productivity and cost parameters. The results show that the traditional approach consistently overestimates costs, whereas the binary model provides a more balanced and risk-adjusted representation of costs, particularly for projects with high capital expenditures. These findings may be useful for investors, policymakers, and researchers developing tools to support and evaluate hydrogen energy projects. Full article

The electrochemical reduction of carbon monoxide (COER) offers a promising route for generating value-added multi-carbon (C₂₊) products, such as ethanol, but achieving high catalytic performance remains a significant challenge. Herein, we performed comprehensive density functional theory (DFT) computations to evaluate CO-to-ethanol conversion on single metal atoms anchored on graphitic carbon nitride (TM/g–CN). We showed that these metal atoms stably coordinate with edge N sites of g–CN to form active catalytic centers. Screening 20 TM/g–CN candidates, we identified V/g–CN and Zn/g–CN as optimal catalysts: both exhibit low free-energy barriers (<0.50 eV) for the key ^*CO hydrogenation steps and facilitate C–C coupling via an Eley–Rideal mechanism with a negligible kinetic barrier (~0.10 eV) to yield ethanol at low limiting potentials, which explains their superior COER performance. An analysis of d-band centers, charge transfer, and bonding–antibonding orbital distributions revealed the origin of their activity. This work provides theoretical insights and useful guidelines for designing high-performance single-atom COER catalysts. Full article

Plastic waste is currently a major concern in Romania due to the annual increase in quantities generated from anthropogenic and industrial activities, especially from end-of-life vehicles (ELVs), and the need to reduce environmental impact. This study investigates an alternative valorization route for polypropylene (PP) and polyethylene (PE) plastic waste through microwave-assisted pyrolysis, aiming to maximize conversion into gaseous products, particularly hydrogen-rich gas. A monomode microwave reactor was employed, using layered configurations of plastic feedstock, silicon carbide as a microwave susceptor, and activated carbon as a catalyst. The influence of catalyst loading, reactor configuration, and plastic type was assessed through systematic experiments. Results showed that technical-grade PP, under optimal conditions, yielded up to 81.4 wt.% gas with a hydrogen concentration of 45.2 vol.% and a hydrogen efficiency of 44.8 g/g. In contrast, PE and mixed PP + PE waste displayed lower hydrogen performance, particularly when containing inorganic fillers. For all types of plastics studied, the gaseous fractions obtained have a high calorific value (46,941–55,087 kJ/kg) and at the same time low specific CO₂ emissions (4.4–6.1 × 10⁻⁵ kg CO₂/kJ), which makes these fuels very efficient and have a low carbon footprint. Comparative tests using conventional heating revealed significantly lower hydrogen yields (4.77 vs. 19.7 mmol/g plastic). These findings highlight the potential of microwave-assisted pyrolysis as an efficient method for transforming ELV-derived plastic waste into energy carriers, offering a pathway toward low-carbon, resource-efficient waste management. Full article

Green hydrogen production from water electrolysis (WE) is one of the most promising technologies to realize a decarbonized future and efficiently utilize intermittent renewable energy. Among the various WE technologies, the emerging anion exchange membrane (AEMWE) technology shows the greatest potential for producing green hydrogen at a competitive price. To achieve this goal, simple methods for the large-scale synthesis of efficient and low-cost electrocatalysts are needed. This paper proposes a very simple and scalable process for the synthesis of nanostructured NiCo- and NiFe-based electrode materials for a zero-gap AEMWE full cell. For the preparation of the cell anode, oxides with different Ni molar fractions (0.50 or 0.85) are synthesized by the sol–gel method, followed by calcination in air at different temperatures (400 or 800 °C). To fabricate the cell cathode, the oxides are reduced in a H₂/Ar atmosphere. Electrochemical testing reveals that phase purity and average crystal size significantly influence cell performance. Highly pure and finely grained electrocatalysts yield higher current densities at lower overpotentials. The best performing membrane electrode assembly exhibits a current density of 1 A cm⁻² at 2.15 V during a steady-state 150 h long stability test with 1 M KOH recirculating through the cell, the lowest series resistance at any cell potential (1.8 or 2.0 V), and the highest current density at the cut-off voltage (2.2 V) both at the beginning (1 A cm⁻²) and end of tests (1.78 A cm⁻²). The presented results pave the way to obtain, via simple and scalable techniques, cost-effective catalysts for the production of green hydrogen aimed at a wider market penetration by AEMWE. Full article

The simultaneous generation of hydrogen fuel and wastewater remediation via electrocatalytic urea oxidation has emerged as a promising approach for sustainable energy and environmental solutions. However, the practical application of this process is hindered by the limited active sites and high charge-transfer resistance of conventional anode materials. In this work, we introduce a novel CoP@P, N-CNTs/NF electrocatalyst, fabricated through a facile one-step thermal annealing technique. Comprehensive characterizations confirm the successful integration of CoP nanoparticles and phosphorus/nitrogen co-doped carbon nanotubes (P, N-CNTs) onto nickel foam, yielding a unique hierarchical structure that offers abundant active sites and accelerated electron transport. As a result, the CoP@P, N-CNTs/NF electrode achieves outstanding urea oxidation reaction (UOR) performance, delivering current densities of 158.5 mA cm⁻² at 1.5 V and 232.95 mA cm⁻² at 1.6 V versus RHE, along with exceptional operational stability exceeding 50 h with negligible performance loss. This innovative, multi-element-doped electrode design marks a significant advancement in the field, enabling highly efficient UOR and energy-efficient hydrogen production. Our approach paves the way for scalable, cost-effective solutions that couple renewable energy generation with effective wastewater treatment. Full article

The world’s energy demand increases daily, fostering the search for renewable fuels to reconcile production needs with environmental sustainability. To prevent the severe atmospheric impact of fossil fuels, reducing greenhouse gas emissions is both essential and urgent, reinforcing the necessity of developing and adopting renewable fuel alternatives. Therefore, this work aimed to produce bio-oil through sugarcane bagasse fast pyrolysis. The methodology is based on fast pyrolysis operation in a fluidized bed reactor (pilot plant) as a thermochemical method for bio-oil production. This research required the conditioning of the raw material for system feeding, along with optimizing key variables, operating temperature, airflow, and sugarcane bagasse feed rate, to achieve improved yields compared to previous studies conducted in this pilot plant. The sugarcane bagasse was conditioned through drying and milling, followed by characterization using various analytical methods, including calorific value, thermogravimetric analysis (TGA), particle size analysis by laser diffraction (Mastersizer—MS), and ultimate analysis (determining carbon, hydrogen, nitrogen, sulfur, and oxygen by difference). The bio-oil produced showed promising yield results, with a maximum estimated value of 61.64%. Fourier Transform Infrared Spectroscopy (FT-IR) analysis confirmed the presence of aromatic compounds, as well as ester, ether, carboxylic acid, ketone, and alcohol functional groups. Full article

Semiconductor device fabrication is conducted through highly precise manufacturing processes. An essential component of the semiconductor package is the lead frame on which the silicon dies are assembled. Impurities such as oxides or organic matter on the surfaces have an impact on the process yield. Plasma cleaning is a vital process in semiconductor manufacturing, employed to enhance production yield through precise and efficient surface preparation essential for device fabrication. This paper explores the various facets of plasma cleaning, with a particular emphasis on its application in the cleaning of lead frames used in semiconductor packaging. To provide comprehensive context, this paper also reviews the critical role of plasma in advanced and emerging packaging technologies. This study investigates the fundamental physics governing plasma generation, the design of plasma systems, and the composition of the plasma medium. A central focus of this work is the comparative analysis of different plasma systems in terms of their effectiveness in removing organic contaminants and oxide residues from substrate surfaces. By utilizing reactive species generated within the plasma—such as oxygen radicals, hydrogen ions, and other chemically active constituents—these systems enable a non-contact, damage-free cleaning method that offers significant advantages over conventional wet chemical processes. Additionally, the role of non-reactive species, such as argon, in sputtering processes for surface preparation is examined. Sputtering is the ejection of individual atoms from a target surface due to momentum transfer from an energetic particle (usually an ion). Sputtering is therefore a physical process driven by momentum transfer. Energetic ions, such as argon (Ar⁺), are accelerated from the plasma to bombard a target surface. Upon impact, these ions transfer sufficient kinetic energy to atoms within the material’s lattice to overcome their surface binding energy, resulting in their physical ejection. This paper also provides a comparative assessment of various plasma sources, including direct current, dielectric barrier discharge, radio frequency, and microwave-based systems, evaluating their suitability and efficiency for lead frame cleaning applications. Furthermore, it addresses critical parameters affecting plasma cleaning performance, such as gas chemistry, power input, pressure regulation, and substrate handling techniques. The ultimate aim of this paper is to provide a concise yet comprehensive resource that equips technical personnel with the essential knowledge required to make informed decisions regarding plasma cleaning technologies and their implementation in semiconductor manufacturing. This paper provides various tables which provide the reader with comparative assessments of the various plasma sources and gases used. Scoring mechanisms are also introduced and utilized in this paper. The scores achieved by both the sources and the plasma gases are then summarized in this paper’s conclusions. Full article

Addressing the urgent need to decarbonise aviation and valorise agricultural waste, this paper investigates the production of Sustainable Aviation Fuel (SAF) from corn stover. A preliminary evaluation based on a literature review indicates that among various conversion technologies, fast pyrolysis (FP) emerged as the most promising option, offering the highest fuel yield (22.5%) among various pathways, a competitive potential minimum fuel selling price (MFSP) of 1.78 USD/L, and significant greenhouse gas savings of up to 76%. Leveraging Aspen Plus simulation, SAF production via FP was rigorously designed and optimised, focusing on the heat integration strategy within the process to minimise utility consumption and ultimately the total cost. Consequently, the produced fuel exceeded the American Society for Testing and Materials (ASTM) limit for the final boiling point, rendering it unsuitable as a standalone jet fuel. Nevertheless, it achieves regulatory compliance when blended at a rate of up to 10% with conventional jet fuel, marking a practical route for early adoption. Energy optimisation through pinch analysis integrated four hot–cold stream pairs, eliminating external heating, reducing cooling needs by 55%, and improving sustainability and efficiency. Economic analysis revealed that while heat integration slashed utility costs by 84%, the MFSP only decreased slightly from 2.35 USD/L to 2.29 USD/L due to unchanging material costs. Sensitivity analysis confirmed that hydrogen, catalyst, and feedstock pricing are the most influential variables, suggesting targeted reductions could push the MFSP below 2 USD/L. In summary, this work underscores the technical and economic viability of corn stover-derived SAF, providing a promising pathway for sustainable aviation and waste valorisation. While current limitations restrict fuel quality during full substitution, the results affirm the feasibility of SAF blending and present a scalable, low-carbon pathway for future development. Full article

Highly efficient photocatalysts for solar energy conversion require effective charge carrier separation and rapid interfacial transport kinetics to maximize electron availability. Two-dimensional Ti₃CNT_x, a novel conductive material in the MXene family with exceptional electrical conductivity, has emerged as an ideal electron transfer mediator due to its large specific surface area and abundant active terminal groups. In this work, we strategically integrated the 2D multi-metal sulfide Cu-Zn-In-S (CZIS) with 2D Ti₃CNT_x nanosheets through physical mixture, constructing a heterostructured 2D/2D CZIS/Ti₃CNT_x composite photocatalyst for the hydrogen evolution reaction. The unique architecture significantly accelerates electron migration from CZIS to Ti₃CNT_x, while synergistically promoting the spatial separation and directional transfer of photogenerated electron–hole pairs (e⁻/h⁺). When the hydrogen evolution reaction is carried out under identical conditions, the hydrogen yield rate is 4.3 mmol g⁻¹ h⁻¹ with pristine CZIS but is improved dramatically to 14.3 mmol g⁻¹ h⁻¹ when the composite containing an adequate amount of 2D Ti₃CNT_x is used. This study offers new insight into the rational design and controllable synthesis of Ti₃CNT_x-based composite photocatalytic systems for efficient photocatalytic hydrogen production. Full article

This study investigated the dynamics and composition of microbial communities within the bioreactors of a two-stage anaerobic system employed for the bioconversion of corn steep liquor, a food processing byproduct, into hydrogen and methane. The high organic matter content of such wastes positions them as valuable substrates for biotechnological applications. The two-stage anaerobic digestion (AD) process was compartmentalized into a hydrogen-producing bioreactor (3 dm³) and a methane-producing bioreactor (15 dm³), each harboring distinct microbial consortia. The system yielded a maximal hydrogen production of 1.02 L/day and a peak methane production of 24.1 L/day with substrate corn steep liquor and cattle manure in a ratio 1:1. Microbial consortia were recognized as critical drivers of AD performance and biofuel yield. This research demonstrated the efficacy of a two-stage approach, segregating the hydrogenic (hydrolysis and acidogenesis) and methanogenic (acetogenesis and methanogenesis) phases, for optimized energy recovery from the co-digestion of corn steep liquor and cattle manure under controlled conditions. Metagenomic sequencing and a subsequent bioinformatics analysis were utilized to characterize the microbial diversity within each bioreactors. These findings contribute to a deeper understanding of the microbial ecology of AD and hold the potential for broader applications in waste-to-energy bioconversion. Full article

This study evaluated the economic feasibility of producing hydrogen from natural gas via thermal degradation in a plasma reactor. Plasma pyrolysis, where natural gas passes through the space between electrodes and serves as the working medium, enables high hydrogen yields without emitting carbon monoxide or carbon dioxide. Instead, the primary products are hydrogen and solid carbon. Unlike conventional methods, this approach requires no catalysts, addressing a major technological limitation. A thermodynamic equilibrium model based on Gibbs free energy minimization was used to analyze the process over a temperature range of 500–2500 K. The results indicate an optimal temperature of approximately 1500 K, which achieved a 99.5% methane conversion by mass. Considering the capital and operating costs and profit margins, the hydrogen production cost was estimated at 3.49 EUR/kg. The sensitivity analysis revealed that the price of solid carbon had the most significant impact, which potentially raised the hydrogen cost to 4.53 EUR/kg or reduced it to 1.70 EUR/kg. Full article

The global emphasis on clean energy has increased interest in producing hydrogen from petroleum reservoirs through in situ combustion-based processes. While field practices have demonstrated the feasibility of co-producing hydrogen and oil, the question of which offers greater economic potential, oil, or hydrogen, remains central to ongoing discussions, especially as researchers explore ways to produce hydrogen exclusively from petroleum reservoirs. This study presents the first integrated techno-economic model comparing oil and hydrogen production under varying injection strategies, using CMG STARS for reservoir simulations and GoldSim for economic modeling. Key technical factors, including injection compositions, well configurations, reservoir heterogeneity, and formation damage (issues not addressed in previous studies), were analyzed for their impact on hydrogen yield and profitability. The results indicate that CO₂-enriched injection strategies enhance hydrogen production but are economically constrained by the high costs of CO₂ procurement and recycling. In contrast, air injection, although less efficient in hydrogen yield, provides a more cost-effective alternative. Despite the technological promise of hydrogen, oil revenue remains the dominant economic driver, with hydrogen co-production facing significant economic challenges unless supported by policy incentives or advancements in gas lifting, separation, and storage technologies. This study highlights the economic trade-offs and strategic considerations crucial for integrating hydrogen production into conventional petroleum extraction, offering valuable insights for optimizing hydrogen co-production in the context of a sustainable energy transition. Additionally, while the present work focuses on oil reservoirs, future research should extend the approach to natural gas and gas condensate reservoirs, which may offer more favorable conditions for hydrogen generation. Full article