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Search Results (985)

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Keywords = hydraulic loss

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19 pages, 14190 KiB  
Article
A Comprehensive Evaluation Method for Cement Slurry Systems to Enhance Zonal Isolation: A Case Study in Shale Oil Well Cementing
by Xiaoqing Zheng, Weitao Song, Xiutian Yang, Jian Liu, Tao Jiang, Xuning Wu and Xin Liu
Energies 2025, 18(15), 4138; https://doi.org/10.3390/en18154138 - 4 Aug 2025
Abstract
Due to post-cementing hydraulic fracturing and other operational stresses, inadequate mechanical properties or suboptimal design of the cement sheath can lead to tensile failure and microcrack development, compromising both hydrocarbon recovery and well integrity. In this study, three field-deployed cement slurry systems were [...] Read more.
Due to post-cementing hydraulic fracturing and other operational stresses, inadequate mechanical properties or suboptimal design of the cement sheath can lead to tensile failure and microcrack development, compromising both hydrocarbon recovery and well integrity. In this study, three field-deployed cement slurry systems were compared on the basis of their basic mechanical properties such as compressive and tensile strength. Laboratory-scale physical simulations of hydraulic fracturing during shale oil production were conducted, using dynamic permeability as a quantitative indicator of integrity loss. The experimental results show that evaluating only basic mechanical properties is insufficient for cement slurry system design. A more comprehensive mechanical assessment is re-quired. Incorporation of an expansive agent into the cement slurry system can alleviate the damage caused by the microannulus to the interfacial sealing performance of the cement sheath, while adding a toughening agent can alleviate the damage caused by tensile cracks to the sealing performance of the cement sheath matrix. Through this research, a microexpansive and toughened cement slurry system, modified with both expansive and toughening agents, was optimized. The expansive agent and toughening agent can significantly enhance the shear strength, the flexural strength, and the interfacial hydraulic isolation strength of cement stone. Moreover, the expansion agents mitigate the detrimental effects of microannulus generation on the interfacial sealing, while the toughening agents alleviate the damage caused by tensile cracking to the bulk sealing performance of the cement sheath matrix. This system has been successfully implemented in over 100 wells in the GL block of Daqing Oilfield. Field application results show that the proportion of high-quality well sections in the horizontal section reached 88.63%, indicating the system’s high performance in enhancing zonal isolation and cementing quality. Full article
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16 pages, 10446 KiB  
Article
Transient Vortex Dynamics in Tip Clearance Flow of a Novel Dishwasher Pump
by Chao Ning, Yalin Li, Haichao Sun, Yue Wang and Fan Meng
Machines 2025, 13(8), 681; https://doi.org/10.3390/machines13080681 - 2 Aug 2025
Viewed by 171
Abstract
Blade tip leakage vortex (TLV) is a critical phenomenon in hydraulic machinery, which can significantly affect the internal flow characteristics and deteriorate the hydraulic performance. In this paper, the blade tip leakage flow and TLV characteristics in a novel dishwasher pump were investigated. [...] Read more.
Blade tip leakage vortex (TLV) is a critical phenomenon in hydraulic machinery, which can significantly affect the internal flow characteristics and deteriorate the hydraulic performance. In this paper, the blade tip leakage flow and TLV characteristics in a novel dishwasher pump were investigated. The correlation between the vorticity distribution in various directions and the leakage vortices was established within a rotating coordinate system. The results show that the TLV in a composite impeller can be categorized into initial and secondary leakage vortices. The initial leakage vortex originates from the evolution of two corner vortices that initially form at different locations within the blade tip clearance. This vortex induces pressure fluctuations at the impeller inlet; its shedding is identified as the primary contributor to localized energy loss within the flow passage. These findings provide insights into TLVs in complex pump geometries and provide solutions for future pump optimization strategies. Full article
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21 pages, 14506 KiB  
Article
Influence of Exit Setting Angle of Guide Vane on Bias Flow in Outlet Passage of Slanted Axial Flow Pump System
by Lei Xu, Longcan Chen, Bo Zhu, Hucheng Zhang, Tao Jiang, Hongfei Duan and Cheng Qian
J. Mar. Sci. Eng. 2025, 13(8), 1413; https://doi.org/10.3390/jmse13081413 - 24 Jul 2025
Viewed by 264
Abstract
A slanted axial-flow pump is extensively applied in coastal pumping stations; however, severe bias flow within the outlet passage will result in unstable operation and low efficiency of the slanted axial flow pump system. In order to mitigate bias flow in a slanted [...] Read more.
A slanted axial-flow pump is extensively applied in coastal pumping stations; however, severe bias flow within the outlet passage will result in unstable operation and low efficiency of the slanted axial flow pump system. In order to mitigate bias flow in a slanted axial-flow pump outlet passage, seven exit setting angle schemes of the guide vanes were designed. The influence mechanisms of the guide vane exit setting angle on internal flow characteristics, hydraulic loss, flow deviation coefficient, vortex evolution patterns, and pump system efficiency were systematically investigated. The results demonstrate that under design flow conditions, as the exit setting angle of the guide vane ranges from 90° to 105°, the flow field in the first half of the guide vane remains essentially the same. The low-velocity region at the guide vane outlet demonstrates initial contraction followed by gradual expansion with increasing stagger angles. Looking downstream within the flow passage from the left to the right, the hydraulic loss in the outlet passage goes up after an initial descending trend as the exit setting angle increases. When the exit setting angle is 97.5°, the bias coefficient of the outlet passage is 1.031. At this point, the vortex core distribution intensity within the outlet passage reaches a minimum, corresponding to the lowest recorded hydraulic loss of 0.230 m. Compared with the original guide vane scheme, the scheme with an angle set at 97.5° can improve the pump system efficiency of the slanted axial flow pump system, whether the flow is set at a design point or at a large point, and the pump system efficiency is increased by 2.3% under design flow conditions. Full article
(This article belongs to the Section Ocean Engineering)
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20 pages, 10098 KiB  
Article
Alkali-Activated Dredged-Sediment-Based Fluidized Solidified Soil: Early-Age Engineering Performance and Microstructural Mechanisms
by Qunchao Ma, Kangyu Wang, Qiang Li and Yuting Zhang
Materials 2025, 18(14), 3408; https://doi.org/10.3390/ma18143408 - 21 Jul 2025
Viewed by 278
Abstract
Fluidized solidified soil (FSS) has emerged as a promising material for marine pile scour remediation, yet its limited construction window and vulnerability to hydraulic erosion before sufficient curing constrain its broader application. This study systematically evaluates FSS formulations based on dredged sediment, cement [...] Read more.
Fluidized solidified soil (FSS) has emerged as a promising material for marine pile scour remediation, yet its limited construction window and vulnerability to hydraulic erosion before sufficient curing constrain its broader application. This study systematically evaluates FSS formulations based on dredged sediment, cement partially replaced by silica fume (i.e., 0%, 4%, 8%, and 12%), and quicklime activation under three water–solid ratios (WSR, i.e., 0.525, 0.55, and 0.575). Experimental assessments included flowability tests, unconfined compressive strength, direct shear tests, and microstructural analysis via XRD and SEM. The results indicate that SF substitution significantly mitigates flowability loss during the 90–120 min interval, thereby extending the operational period. Moreover, the greatest enhancement in mechanical performance was achieved at an 8% SF replacement: at WSR = 0.55, the 3-day UCS increased by 22.78%, while the 7-day cohesion and internal friction angle rose by 13.97% and 2.59%, respectively. Microscopic analyses also confirmed that SF’s pozzolanic reaction generated additional C-S-H gel. However, the SF substitution exhibits a pronounced threshold effect, with levels above 8% introducing unreacted particles that disrupt the cementitious network. These results underscore the critical balance between flowability and early-age strength for stable marine pile scour repair, with WSR = 0.525 and 8% SF substitution identified as the optimal mix. Full article
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17 pages, 4176 KiB  
Article
Drag Reduction and Efficiency Enhancement in Wide-Range Electric Submersible Centrifugal Pumps via Bio-Inspired Non-Smooth Surfaces: A Combined Numerical and Experimental Study
by Tao Fu, Songbo Wei, Yang Gao and Bairu Shi
Appl. Sci. 2025, 15(14), 7989; https://doi.org/10.3390/app15147989 - 17 Jul 2025
Viewed by 240
Abstract
Wide-range electric submersible centrifugal pumps (ESPs) are critical for offshore oilfields but suffer from narrow high-efficiency ranges and frictional losses under dynamic reservoir conditions. This study introduces bio-inspired dimple-type non-smooth surfaces on impeller blades to enhance hydraulic performance. A combined numerical-experimental approach was [...] Read more.
Wide-range electric submersible centrifugal pumps (ESPs) are critical for offshore oilfields but suffer from narrow high-efficiency ranges and frictional losses under dynamic reservoir conditions. This study introduces bio-inspired dimple-type non-smooth surfaces on impeller blades to enhance hydraulic performance. A combined numerical-experimental approach was employed: a 3D CFD model with the k-ω turbulence model analyzed oil–water flow (1:9 ratio) to identify optimal dimple placement, while parametric studies tested diameters (0.6–1.2 mm). Experimental validation used 3D-printed prototypes. Results revealed that dimples on the pressure surface trailing edge reduced boundary layer separation, achieving a 12.98% head gain and 8.55% efficiency improvement at 150 m3/d in simulations, with experimental tests showing an 11.5% head increase and 4.6% efficiency gain at 130 m3/d. The optimal dimple diameter (0.9 mm, 2% of blade chord) balanced performance and manufacturability, demonstrating that bio-inspired surfaces improve ESP efficiency. This work provides practical guidelines for deploying drag reduction technologies in petroleum engineering, with a future focus on wear resistance in abrasive flows. Full article
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14 pages, 3515 KiB  
Article
Analysis of Heat Transfer and Fluid Flow in a Solar Air Heater with Sequentially Placed Rectangular Obstacles on the Fin Surface
by Byeong-Hwa An, Kwang-Am Moon, Seong-Bhin Kim and Hwi-Ung Choi
Energies 2025, 18(14), 3811; https://doi.org/10.3390/en18143811 - 17 Jul 2025
Viewed by 248
Abstract
A solar air heater (SAH) converts solar energy into heated air without causing environmental pollution. It features a low initial cost and easy maintenance due to its simple design. However, owing to air’s poor thermal conductivity, its thermal efficiency is relatively low compared [...] Read more.
A solar air heater (SAH) converts solar energy into heated air without causing environmental pollution. It features a low initial cost and easy maintenance due to its simple design. However, owing to air’s poor thermal conductivity, its thermal efficiency is relatively low compared to that of other solar systems. To improve its thermal performance, previous studies have aimed at either enlarging the heat transfer surface or increasing the convective heat transfer coefficient. In this study, a novel SAH with fins and sequentially placed obstacles on the fin surface—designed to achieve both surface extension through a finned channel and enhancement of the heat transfer coefficient via the obstacles—was investigated using computational fluid dynamics analysis. The results confirmed that the obstacles enhanced heat transfer performance by up to 2.602 times in the finned channel. However, the obstacles also caused a pressure loss. Therefore, the thermo-hydraulic performance was discussed, and it was concluded that the obstacles with a relative height of 0.12 and a relative pitch of 10 yielded the maximum THP values among the investigated conditions. Additionally, correlations for the Nusselt number and friction factor were derived and predicted the simulation values with good agreement. Full article
(This article belongs to the Special Issue Solar Energy and Resource Utilization—2nd Edition)
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19 pages, 4122 KiB  
Article
Fluid Dynamics Analysis of Flow Characteristics in the Clearance of Hydraulic Turbine Seal Rings
by Leilei Chen, Wenhao Wu, Jian Deng, Bing Xue, Liuming Xu, Baosheng Xie and Yuchuan Wang
Energies 2025, 18(14), 3726; https://doi.org/10.3390/en18143726 - 14 Jul 2025
Viewed by 211
Abstract
The hydraulic turbine serves as the cornerstone of hydropower generation systems, with the sealing system’s performance critically influencing energy conversion efficiency and operational cost-effectiveness. The sealing ring is a pivotal component, which mitigates leakage and energy loss by regulating flow within the narrow [...] Read more.
The hydraulic turbine serves as the cornerstone of hydropower generation systems, with the sealing system’s performance critically influencing energy conversion efficiency and operational cost-effectiveness. The sealing ring is a pivotal component, which mitigates leakage and energy loss by regulating flow within the narrow gap between itself and the frame. This study investigates the intricate flow dynamics within the gap between the sealing ring and the upper frame of a super-large-scale Francis turbine, with a specific focus on the rotating wall’s impact on the flow field. Employing theoretical modeling and three-dimensional transient computational fluid dynamics (CFD) simulations grounded in real turbine design parameters, the research reveals that the rotating wall significantly alters shear flow and vortex formation within the gap. Tangential velocity exhibits a nonlinear profile, accompanied by heightened turbulence intensity near the wall. The short flow channel height markedly shapes flow evolution, driving the axial velocity profile away from a conventional parabolic pattern. Further analysis of rotation-induced vortices and flow instabilities, supported by turbulence kinetic energy monitoring and spectral analysis, reveals the periodic nature of vortex shedding and pressure fluctuations. These findings elucidate the internal flow mechanisms of the sealing ring, offering a theoretical framework for analyzing flow in microscale gaps. Moreover, the resulting flow field data establishes a robust foundation for future studies on upper crown gap flow stability and sealing ring dynamics. Full article
(This article belongs to the Special Issue Optimization Design and Simulation Analysis of Hydraulic Turbine)
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37 pages, 9217 KiB  
Article
Permeability Jailbreak: A Deep Simulation Study of Hydraulic Fracture Cleanup in Heterogeneous Tight Gas Reservoirs
by Hamid Reza Nasriani and Mahmoud Jamiolahmady
Energies 2025, 18(14), 3618; https://doi.org/10.3390/en18143618 - 9 Jul 2025
Viewed by 290
Abstract
Ultra-tight gas reservoirs present severe flow constraints due to complex interactions between rock–fluid properties and hydraulic fracturing. This study investigates the impact of unconventional capillary pressure correlations and permeability jail effects on post-fracture cleanup in multiple-fractured horizontal wells (MFHWs) using high-resolution numerical simulations. [...] Read more.
Ultra-tight gas reservoirs present severe flow constraints due to complex interactions between rock–fluid properties and hydraulic fracturing. This study investigates the impact of unconventional capillary pressure correlations and permeability jail effects on post-fracture cleanup in multiple-fractured horizontal wells (MFHWs) using high-resolution numerical simulations. A novel modelling approach is applied to represent both weak and strong permeability jail phenomena in heterogeneous rock systems. A comprehensive suite of parametric simulations evaluates gas production loss (GPL) and produced fracture fluid (PFF) across varying fracture fluid volumes, shut-in times, drawdown pressures, and matrix permeabilities. The analysis leverages statistically designed experiments and response surface models to isolate the influence of rock heterogeneity and saturation-dependent flow restrictions on cleanup efficiency. The results reveal that strong jail zones drastically hinder fracture fluid recovery, while weak jail configurations interact with heterogeneity to produce non-linear cleanup trends. Notably, reducing the pore size distribution index in Pc models improves predictive accuracy for ultra-tight conditions. These findings underscore the need to integrate unconventional Kr and Pc behaviour in hydraulic fracturing design to optimise flowback and long-term gas recovery. This work provides critical insights for improving reservoir performance and supports ambitions in energy resilience and net-zero transition strategies. Full article
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31 pages, 7541 KiB  
Article
Harnessing Bacillus subtilis–Moss Synergy: Carbon–Structure Optimization for Erosion-Resistant Barrier Formation in Cold Mollisols
by Tianxiao Li, Shunli Zheng, Zhaoxing Xiao, Qiang Fu, Fanxiang Meng, Mo Li, Dong Liu and Qingyuan Liu
Agriculture 2025, 15(14), 1465; https://doi.org/10.3390/agriculture15141465 - 8 Jul 2025
Viewed by 270
Abstract
Soil degradation exerts profound impacts on soil ecological functions, global food security, and human development, making the development of effective technologies to mitigate degradation a critical research focus. Microorganisms play a leading role in rehabilitating degraded land, improving soil hydraulic properties, and enhancing [...] Read more.
Soil degradation exerts profound impacts on soil ecological functions, global food security, and human development, making the development of effective technologies to mitigate degradation a critical research focus. Microorganisms play a leading role in rehabilitating degraded land, improving soil hydraulic properties, and enhancing soil structural stability. Mosses contribute to soil particle fixation through their unique rhizoid structures; however, the mechanisms underlying their interactions in mixed inoculation remain unclear. Therefore, this study addresses soil and water loss caused by rainfall erosion in the cold black soil region. We conducted controlled laboratory experiments cultivating Bacillus subtilis and cold-adapted moss species, evaluating the erosion mitigation effects of different biological treatments under gradient slopes (3°, 6°, 9°) and rainfall intensities (70 mm h−1, 120 mm h−1), and elucidating their carbon-based structural reinforcement mechanism. The results indicated that compared to the control group, Treatment C significantly increased the mean weight diameter (MWD) and geometric mean diameter (GMD) of soil aggregates by 121.6% and 76.75%, respectively. In separate simulated rainfall events at 70 mm h−1 and 120 mm h−1, Treatment C reduced soil loss by 95.70% and 96.75% and decreased runoff by 38.31% and 67.21%, respectively. Crucially, the dissolved organic carbon (DOC) loss rate in Treatment C was only 21.98%, significantly lower than that in Treatment A (32.32%), Treatment B (22.22%), and the control group (51.07%)—representing a 59.41% reduction compared to the control. This demonstrates the following: (1) Bacillus subtilis enhances microbial metabolism, driving carbon conversion into stable pools, while mosses reduce carbon leaching via physical barriers, synergistically forming a dual “carbon protection–structural reinforcement” barrier. (2) The combined inoculation optimizes soil structure by increasing the proportion of large soil particles and enhancing aggregate stability, effectively suppressing soil loss even under extreme rainfall erosion. This study elucidates, for the first time, the biological pathway through which microbe–moss interactions achieve synergistic carbon sequestration and erosion resistance by regulating aggregate formation and pore water dynamics. It provides a scalable “carbon–structure”-optimized biotechnology system (co-inoculation of Bacillus subtilis and moss) for the ecological restoration of the cold black soil region. Full article
(This article belongs to the Section Agricultural Soils)
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25 pages, 9967 KiB  
Article
Study on the Influence and Mechanism of Mineral Admixtures and Fibers on Frost Resistance of Slag–Yellow River Sediment Geopolymers
by Ge Zhang, Huawei Shi, Kunpeng Li, Jialing Li, Enhui Jiang, Chengfang Yuan and Chen Chen
Nanomaterials 2025, 15(13), 1051; https://doi.org/10.3390/nano15131051 - 6 Jul 2025
Viewed by 287
Abstract
To address the demands for resource utilization of Yellow River sediment and the durability requirements of engineering materials in cold regions, this study systematically investigates the mechanisms affecting the frost resistance of slag-Yellow River sediment geopolymers through the incorporation of mineral admixtures (silica [...] Read more.
To address the demands for resource utilization of Yellow River sediment and the durability requirements of engineering materials in cold regions, this study systematically investigates the mechanisms affecting the frost resistance of slag-Yellow River sediment geopolymers through the incorporation of mineral admixtures (silica fume and metakaolin) and fibers (steel fiber and PVA fiber). Through 400 freeze-thaw cycles combined with microscopic characterization techniques such as SEM, XRD, and MIP, the results indicate that the group with 20% silica fume content (SF20) exhibited optimal frost resistance, showing a 19.9% increase in compressive strength after 400 freeze-thaw cycles. The high pozzolanic reactivity of SiO2 in SF20 promoted continuous secondary gel formation, producing low C/S ratio C-(A)-S-H gels and increasing the gel pore content from 24% to 27%, thereby refining the pore structure. Due to their high elastic deformation capacity (6.5% elongation rate), PVA fibers effectively mitigate frost heave stress. At the same dosage, the compressive strength loss rate (6.18%) and splitting tensile strength loss rate (21.79%) of the PVA fiber-reinforced group were significantly lower than those of the steel fiber-reinforced group (9.03% and 27.81%, respectively). During the freeze-thaw process, the matrix pore structure exhibited a typical two-stage evolution characteristic of “refinement followed by coarsening”: In the initial stage (0–100 cycles), secondary hydration products from mineral admixtures filled pores, reducing the proportion of macropores by 5–7% and enhancing matrix densification; In the later stage (100–400 cycles), due to frost heave pressure and differences in thermal expansion coefficients between matrix phases (e.g., C-(A)-S-H gel and fibers), interfacial microcracks propagated, causing the proportion of macropores to increase back to 35–37%. This study reveals the synergistic interaction between mineral admixtures and fibers in enhancing freeze–thaw performance. It provides theoretical support for the high-value application of Yellow River sediment in F400-grade geopolymer composites. The findings have significant implications for infrastructure in cold regions, including subgrade materials, hydraulic structures, and related engineering applications. Full article
(This article belongs to the Special Issue Nanomaterials and Nanotechnology in Civil Engineering)
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23 pages, 4667 KiB  
Article
An Experimental Study on the Charging Effects and Atomization Characteristics of a Two-Stage Induction-Type Electrostatic Spraying System for Aerial Plant Protection
by Yufei Li, Qingda Li, Jun Hu, Changxi Liu, Shengxue Zhao, Wei Zhang and Yafei Wang
Agronomy 2025, 15(7), 1641; https://doi.org/10.3390/agronomy15071641 - 5 Jul 2025
Viewed by 338
Abstract
To address the technical problems of broad droplet size spectrum, insufficient atomization uniformity, and spray drift in plant protection unmanned aerial vehicle (UAV) applications, this study developed a novel two-stage aerial electrostatic spraying device based on the coupled mechanisms of hydraulic atomization and [...] Read more.
To address the technical problems of broad droplet size spectrum, insufficient atomization uniformity, and spray drift in plant protection unmanned aerial vehicle (UAV) applications, this study developed a novel two-stage aerial electrostatic spraying device based on the coupled mechanisms of hydraulic atomization and electrostatic induction, and, through the integration of three-dimensional numerical simulation and additive manufacturing technology, a new two-stage inductive charging device was designed on the basis of the traditional hydrodynamic nozzle structure, and a synergistic optimization study of the charging effect and atomization characteristics was carried out systematically. With the help of a charge ratio detection system and Malvern laser particle sizer, spray pressure (0.25–0.35 MPa), charging voltage (0–16 kV), and spray height (100–1000 mm) were selected as the key parameters, and the interaction mechanism of each parameter on the droplet charge ratio (C/m) and the particle size distribution (Dv50) was analyzed through the Box–Behnken response surface experimental design. The experimental data showed that when the charge voltage was increased to 12 kV, the droplet charge-to-mass ratio reached a peak value of 1.62 mC/kg (p < 0.01), which was 83.6% higher than that of the base condition; the concentration of the particle size distribution of the charged droplets was significantly improved; charged droplets exhibited a 23.6% reduction in Dv50 (p < 0.05) within the 0–200 mm core atomization zone below the nozzle, with the coefficient of variation of volume median diameter decreasing from 28.4% to 16.7%. This study confirms that the two-stage induction structure can effectively break through the charge saturation threshold of traditional electrostatic spraying, which provides a theoretical basis and technical support for the optimal design of electrostatic spraying systems for plant protection UAVs. This technology holds broad application prospects in agricultural settings such as orchards and farmlands. It can significantly enhance the targeted deposition efficiency of pesticides, reducing drift losses and chemical usage, thereby enabling agricultural enterprises to achieve practical economic benefits, including reduced operational costs, improved pest control efficacy, and minimized environmental pollution, while generating environmental benefits. Full article
(This article belongs to the Section Agricultural Biosystem and Biological Engineering)
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15 pages, 5152 KiB  
Article
Hydraulic Performance and Flow Characteristics of a High-Speed Centrifugal Pump Based on Multi-Objective Optimization
by Yifu Hou and Rong Xue
Fluids 2025, 10(7), 174; https://doi.org/10.3390/fluids10070174 - 2 Jul 2025
Viewed by 293
Abstract
Pump-driven liquid cooling systems are widely utilized in unmanned aerial vehicle (UAV) electronic thermal management. As a critical power component, the miniaturization and lightweight design of the pump are essential. Increasing the operating speed of the pump allows for a reduction in impeller [...] Read more.
Pump-driven liquid cooling systems are widely utilized in unmanned aerial vehicle (UAV) electronic thermal management. As a critical power component, the miniaturization and lightweight design of the pump are essential. Increasing the operating speed of the pump allows for a reduction in impeller size while maintaining hydraulic performance, thereby significantly decreasing the overall volume and mass. However, high-speed operation introduces considerable internal flow losses, placing stricter demands on the geometric design and flow-field compatibility of the impeller. In this study, a miniature high-speed centrifugal pump (MHCP) was investigated, and a multi-objective optimization of the impeller was carried out using response surface methodology (RSM) to improve internal flow characteristics and overall hydraulic performance. Numerical simulations demonstrated strong predictive capability, and experimental results validated the model’s accuracy. At the design condition (10,000 rpm, 4.8 m3/h), the pump achieved a head of 46.1 m and an efficiency of 49.7%, corresponding to its best efficiency point (BEP). Sensitivity analysis revealed that impeller outlet diameter and blade outlet angle were the most influential parameters affecting pump performance. Following the optimization, the pump head increased by 3.7 m, and the hydraulic efficiency improved by 4.8%. In addition, the pressure distribution and streamlines within the impeller exhibited better uniformity, while the turbulent kinetic energy near the blade suction surface and at the impeller outlet was markedly decreased. This work provides theoretical support and design guidance for the efficient application of MHCPs in UAV thermal management systems. Full article
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19 pages, 7042 KiB  
Article
Durability of Recycled Concrete Aggregate as a Pavement Base Material Including Drainage: A Laboratory and Simulation Study
by Syed Ashik Ali, Paul Cancino Arevalo, Musharraf Zaman, Royce W. Floyd, Zahid Hossain and Javier Rojas-Pochyla
Sustainability 2025, 17(13), 6050; https://doi.org/10.3390/su17136050 - 2 Jul 2025
Viewed by 335
Abstract
Recycled concrete aggregates (RCAs) have the potential to be used as a sustainable, cost-effective, and environmentally friendly material in pavement base construction. However, there is a lack of information on the durability, strength, and hydraulic properties of RCA. The primary purpose of this [...] Read more.
Recycled concrete aggregates (RCAs) have the potential to be used as a sustainable, cost-effective, and environmentally friendly material in pavement base construction. However, there is a lack of information on the durability, strength, and hydraulic properties of RCA. The primary purpose of this study was to evaluate the properties and performances of commonly available RCAs in Oklahoma as pavement bases through laboratory testing and AASHTOWare Pavement ME simulations. For this purpose, three RCAs (RCA-1, RCA-2, and RCA-3) and a virgin limestone aggregate (VLA-1) were collected from local sources. RCA-1 and RCA-3 were produced in the field by crushing the existing concrete pavement of Interstate 40 and US 69 sections, respectively. RCA-2 was produced by crushing concrete and rubble collected in a local recycling plant. Laboratory testing for this study included particle size distribution, wash loss, optimum moisture content and maximum dry density (OMC-MDD), Los Angeles (LA) abrasion, durability indices (Dc and Df), permeability (k), and resilient modulus (Mr). The properties of aggregates were compared and the service life (performance) of aggregate bases was studied through mechanistic analysis using the AASHTOWare Pavement ME design software (version 2.6, AASHTO, USA). The results indicated that the properties of RCAs can differ greatly based on the origin of the source materials and the methods used in their processing. Recycled aggregates from concrete pavements of interstate and state highways exhibited similar or improved performance as virgin aggregates. RCA produced in a recycling plant was found to show durability and strength issues due to the presence of inferior quality materials and contaminants. Also, the results indicated that the fine aggregate durability test is a useful tool for screening recycled aggregates to ensure quality during production and construction. Bottom-up fatigue cracking was identified as the most affected performance criterion for flexible pavements when using RCA as the base layer. The findings will help increase the use of RCA as pavement base to promote environmental sustainability. Full article
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14 pages, 4112 KiB  
Article
Thermal–Alkaline Etching of SiC Nanoparticles for Colloidal Stabilization and Enhanced Wear Resistance in Electrodeposited Co/SiC Coatings
by Mengnan Wu, Qipeng Bao, Rui Qin and Zhongwei Zhan
Coatings 2025, 15(7), 770; https://doi.org/10.3390/coatings15070770 - 29 Jun 2025
Viewed by 441
Abstract
Composite electrodeposited coatings hold significant potential for marine and aerospace applications due to their synergistic corrosion resistance and wear durability, yet nanoparticle agglomeration and interfacial incompatibility persistently undermine their performance. Conventional dispersion techniques—mechanical agitation, surfactants, or high-energy methods—fail to resolve these issues, often [...] Read more.
Composite electrodeposited coatings hold significant potential for marine and aerospace applications due to their synergistic corrosion resistance and wear durability, yet nanoparticle agglomeration and interfacial incompatibility persistently undermine their performance. Conventional dispersion techniques—mechanical agitation, surfactants, or high-energy methods—fail to resolve these issues, often introducing residual stresses, organic impurities, or thermal damage to substrates. This study addresses these challenges through a novel thermal-assisted alkaline etching (TAE) protocol that synergistically removes surface oxides and enhances colloidal stability in β-SiC nanoparticles. By combining NaOH-based etching with low-temperature calcination (250 °C), the method achieves oxide-free SiC surfaces with elevated hydrophilicity and a ζ-potential of −25 mV, enabling submicron clustering (300 nm) without surfactants. Electrodeposited Co/SiC coatings incorporating TAE-SiC exhibited current-modulated reinforcement, achieving optimal SiC incorporation (5.9 at% Si) at 8 A/dm2 through electrophoretic–hydraulic synergy, along with uniform cross-sectional distribution validated by SEM. Tribological assessments revealed shorter wear tracks in TAE-SiC-enhanced coatings compared to their untreated counterparts, suggesting enhanced interfacial coherence despite a comparable mass loss. Demonstrating scalability through cost-effective aqueous-phase chemistry, this methodology provides a generalized framework applicable to other ceramic-reinforced systems (e.g., Al2O3 and TiC), offering transformative potential for next-generation protective coatings in harsh operational environments. Full article
(This article belongs to the Section Corrosion, Wear and Erosion)
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16 pages, 1877 KiB  
Review
Capillary Rise and Salt Weathering in Spain: Impacts on the Degradation of Calcareous Materials in Historic Monuments
by Elías Afif-Khouri, Alfonso Lozano-Martínez, José Ignacio López de Rego, Belén López-Gallego and Rubén Forjan-Castro
Buildings 2025, 15(13), 2285; https://doi.org/10.3390/buildings15132285 - 29 Jun 2025
Viewed by 758
Abstract
The crystallization of soluble salts is one of the most significant agents of deterioration affecting porous building materials in historical architecture. This process not only compromises the physical integrity of the materials but also results in considerable aesthetic, structural, and economic consequences. Soluble [...] Read more.
The crystallization of soluble salts is one of the most significant agents of deterioration affecting porous building materials in historical architecture. This process not only compromises the physical integrity of the materials but also results in considerable aesthetic, structural, and economic consequences. Soluble salts involved in these processes may originate from geogenic sources—including soil leachate, marine aerosols, and the natural weathering of parent rocks—or from anthropogenic factors such as air pollution, wastewater infiltration, and the use of incompatible restoration materials. This study examines the role of capillary rise as a primary mechanism responsible for the vertical migration of saline solutions from the soil profile into historic masonry structures, especially those constructed with calcareous stones. It describes how water retained or sustained within the soil matrix ascends via capillarity, carrying dissolved salts that eventually crystallize within the pore network of the stone. This phenomenon leads to a variety of damage types, ranging from superficial staining and efflorescence to more severe forms such as subflorescence, microfracturing, and progressive mass loss. By adopting a multidisciplinary approach that integrates concepts and methods from soil physics, hydrology, petrophysics, and conservation science, this paper examines the mechanisms that govern saline water movement, salt precipitation patterns, and their cumulative effects on stone durability. It highlights the influence of key variables such as soil texture and structure, matric potential, hydraulic conductivity, climatic conditions, and stone porosity on the severity and progression of deterioration. This paper also addresses regional considerations by focusing on the context of Spain, which holds one of the highest concentrations of World Heritage Sites globally and where many monuments are constructed from vulnerable calcareous materials such as fossiliferous calcarenites and marly limestones. Special attention is given to the types of salts most commonly encountered in Spanish soils—particularly chlorides and sulfates—and their thermodynamic behavior under fluctuating environmental conditions. Ultimately, this study underscores the pressing need for integrated, preventive conservation strategies. These include the implementation of drainage systems, capillary barriers, and the use of compatible materials in restoration, as well as the application of non-destructive diagnostic techniques such as electrical resistivity tomography and hyperspectral imaging. Understanding the interplay between soil moisture dynamics, salt crystallization, and material degradation is essential for safeguarding the cultural and structural value of historic buildings in the face of ongoing environmental challenges and climate variability. Full article
(This article belongs to the Special Issue Selected Papers from the REHABEND 2024 Congress)
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