Search Results (394)

To solve the problem of traditional engineering drilling rig propulsion systems being difficult to adapt to complex working conditions due to their bulky structure and poor load adaptability, this study proposes a new type of mechanical hydraulic composite electro-hydraulic proportional propulsion system. The system innovatively adopts a composite design of parallel hydraulic cylinders and movable pulley groups in mechanical structure, aiming to achieve system lightweighting through displacement multiplication effect. In terms of control strategy, a fuzzy adaptive PID controller based on position feedback was designed to improve the dynamic tracking performance and robustness of the system under nonlinear time-varying loads. The study established a multi physics domain mathematical model of the system and conducted joint simulation using AMESim and MATLAB/Simulink to deeply verify the overall performance of the proposed scheme. The simulation results show that the mechanical structure can stably achieve a 2:1 displacement multiplication effect, providing a feasible path for shortening the system size. Compared with traditional PID control, the proposed fuzzy adaptive PID control strategy significantly improves the positioning accuracy of the system. The maximum tracking errors of the master and slave hydraulic cylinders are reduced from 6.3 mm and 10.4 mm to 2.3 mm and 5.6 mm, respectively, and the accuracy is improved by 63.49% and 46.15%, providing theoretical support and technical reference for the design of engineering drilling rig propulsion control systems. Full article

Complex mechanical systems, such as agricultural combine harvesters, are subjected to dynamic excitations from multiple coupled sources, compromising structural integrity and operational reliability. Disentangling these vibrations to identify dominant sources and quantify their transmission paths remains a significant engineering challenge. This study proposes a robust diagnostic framework to address this issue. We employed a multi-condition vibration test with sequential source activation and an improved Operational Transfer Path Analysis (OTPA) method. Applied to a harvester chassis, the results revealed that vibration energy is predominantly concentrated in the 0–200 Hz frequency band. Path contribution analysis quantified that the “cutting header → conveyor trough → hydraulic cylinder → chassis frame” path is the most critical contributor to vertical vibration, with a vibration acceleration level of 117.6 dB. Further analysis identified the engine (29.3 Hz) as the primary source for vertical vibration, while lateral vibration was mainly attributed to a coupled resonance between the threshing cylinder (58 Hz) and the engine’s second-order harmonic. This study’s theoretical contribution lies in validating a powerful methodology for vibration source apportionment in complex systems. Practically, the findings provide direct, actionable insights for targeted structural optimization and vibration suppression. Full article

In this paper, the effective bulk modulus of pump-controlled hydraulic cylinders is studied in the context of linear time-invariant modeling and control. Using an experimental test-rig, the minimum expected value of the effective bulk modulus is identified, and its impact on stability and achievable performance under feedback control is analyzed. A method for control design and analysis based on a single operating point, analogous to that of what is traditionally utilized in valve-controlled systems, is proposed and validated. It is shown that despite the drastic reduction in the minimum effective bulk modulus occurring in these systems compared to that of valve-controlled cylinders, adequate performance may be achieved under feedback control due to the presence of adequate damping. Two critical modeling aspects commonly neglected in the research literature on these systems are highlighted, and their importance is demonstrated. These results demonstrate the efficacy of linear time-invariant methods in pump-controlled cylinders, as well as the importance of making appropriate modeling decisions, and should therefore be of high relevance to both researchers and engineers working with pump-controlled cylinders. Full article

Aiming at the problems of complex control processes, strong model dependence, and difficult engineering application when the existing active suspension control strategy is applied to multi-axle vehicles, an active suspension control strategy based on the inverse position solution of a parallel mechanism is proposed. First, the active suspension of the three-axle emergency rescue vehicle is grouped and interconnected within the group, and it is equivalently constructed into a 3-DOF parallel mechanism. Then, the displacement of each equivalent suspension actuating hydraulic cylinder is calculated by using the method of the inverse position solution of a parallel mechanism, and then the equivalent actuating hydraulic cylinder is reversely driven according to the displacement, thereby realizing the effective control of the attitude of the vehicle body. To verify the effectiveness of the proposed control strategy, a three-axis vehicle experimental platform integrating active suspension and hydro-pneumatic suspension was built, and a pulse road experiment and gravel pavement experiment were carried out and compared with hydro-pneumatic suspension. Both types of road experimental results show that compared to hydro-pneumatic suspension, the active suspension control strategy based on the inverse position solution of a parallel mechanism proposed in this paper exhibits different degrees of advantages in reducing the peak values of the vehicle vertical displacement, pitch angle, and roll angle changes, as well as suppressing various vibration accelerations, significantly improving the vehicle’s driving smoothness and handling stability. Full article

Compressed air energy storage (CAES) systems represent a critical technological solution for addressing power grid load fluctuations by generating electrical power during peak load periods and storing energy during low load periods. As a prominent branch of CAES, isothermal compressed air energy storage (ICAES) systems have attracted significant research attention due to their elimination of requirements for high-temperature storage chambers and high-temperature compressors. Implementing constant-pressure operation in air storage reservoirs not only enhances energy storage density but also improves system safety. However, existing constant-pressure air storage methodologies necessitate supplementary infrastructure, such as high-pressure water reservoirs or elevated hydraulic columns, thereby escalating capital expenditures. This study introduces a novel constant-pressure air storage strategy for ICAES systems utilizing a linear-driven liquid piston mechanism. The proposed approach achieves constant-pressure air storage through the dual-mode operation strategies of buffer tanks (CBA and CBP modes) and hydraulic cylinders (CPP and CPW modes), eliminating the requirement for an auxiliary high-pressure apparatus or extensive civil engineering modifications. A prototype two-stage constant-pressure ICAES architecture was proposed, integrating low-pressure equipment with liquid pistons and providing detailed operational processes for preconditioning, energy storage, and power generation. A comprehensive mathematical model of the system is developed and validated through process simulation and performance characterization of a 100 kWh capacity system. It demonstrates that under operational conditions of 1 MPa of low pressure and 5 MPa of storage pressure, the system achieves an efficiency of 74.0% when the low-pressure equipment and liquid piston exhibit efficiencies of 85% and 90%, respectively. Furthermore, parametric analysis reveals a negative correlation between system efficiency and low-pressure parameters. Full article

The body roll of the tractor propagates through its rigid hitch system to the mounted implement, causing asymmetrical soil penetration depths between the implement’s lateral working elements, which affects the operational effectiveness of the implement. To address this issue, this study developed an automatic leveling system based on a dual closed-loop fuzzy Proportional-Integral-Derivative (PID) algorithm for tractor-mounted implements. The system employed an attitude angle sensor to detect implement posture in real time and utilized two double-acting hydraulic cylinders to provide a compensating torque for the implement that is opposite to the direction of the body’s roll. The relationship model between the implement’s roll angle and the actuator’s response time was established. The controller performed implement leveling by regulating the spool position and holding time of the solenoid directional valve. Simulink simulations showed that under the control of the dual closed-loop fuzzy PID algorithm, the implement’s roll angle adjusted from 10° to 0° in 1.72 s, which was 56.89% shorter than the time required by the fuzzy PID algorithm, with almost no overshoot. This demonstrates that the dual closed-loop fuzzy PID algorithm outperforms the traditional fuzzy PID algorithm. Static tests showed the system adjusted the implement roll angle from ±10° to 0° within 1.3 s. Field experiments demonstrated that the automatic leveling system achieved a maximum absolute error (MaxAE) of 0.91°, a mean absolute error (MAE) of 0.19°, and a root mean square error (RMSE) of 0.28°, with errors within 0.5° for 92.52% of the time. Results from terrain mutation tests indicate that under a sudden 5° vehicle roll angle change, the system confines implement deviation to ±1.5°. The system exhibits high control precision, stability, and robustness, fulfilling the demands of tractor-mounted implement leveling. Full article

In recent years, the global demand for renewable energy has been steadily increasing, and offshore wind power generation technology has thus developed rapidly, with the optimization of the performance of the pitch control system, as a key technology to ensure the efficient and safe operation of wind turbines, becoming a research hotspot. Offshore wind turbines face complex environmental changes, particularly regarding the load perturbations caused by wind speed, wind direction, waves, and other factors, which have a significant impact on the stability and accuracy of the pitch control system. In order to reduce the impact of load disturbance on pitch accuracy, this paper proposes a pitch control strategy with load disturbance compensation. Firstly, the relationship between hydraulic cylinder displacement and pitch angle is analyzed; then, the mathematical model comparing hydraulic cylinder displacement, servo motor speed, and external load disturbance force is constructed; the hydraulic cylinder position control strategy with load disturbance compensation is proposed; and finally, the effectiveness of the control strategy is verified through simulations and experiments. Full article

Coaxial sealing systems are increasingly used in the construction of hydraulic cylinders. In addition to the seal that ensures the actual packing of the entire system, the O-ring plays an important role in the functioning of the hydraulic subassembly. In order to understand the sealing phenomenon of coaxial systems, a physical and mathematical model of the contact between the O-ring and its contacting surfaces is required. Within this context, this paper presents a calculation method of the pressures generated in the contact areas of the O-ring with its adjacent surfaces, as well as of the widths of the contact areas. The input quantities for these calculations were certain material characteristics (hardness, elasticity modulus, and Poisson’s coefficient) of the sealed-off fluid pressure and the specific radial deformation, which is a characteristic that describes the mounting of the O-ring in its groove. This article concludes with recommendations for the mounting of the O-ring and the required characteristics of the used materials. Full article

While a large diameter is critical for maintaining water delivery efficiency in prestressed concrete cylinder pipes (PCCPs), excessive weight fundamentally limits their practical application. This study proposes a weight reduction strategy through material optimization and structural redesign. A full-scale experimental model of 2.8 m inner diameter PCCP was used to validate the finite element analysis method. Comparative numerical models were established to analyze strain/stress distribution in mortar coatings when using ultra-high-performance concrete (UHPC) versus conventional concrete cores. The key findings reveal that UHPC implementation reduces maximum coating strain by 20–30% compared to its conventional concrete counterparts. Multivariate linear regression analysis yielded a predictive formula that explicitly correlates the elastic modulus of the concrete core, core thickness, and mortar stress. This relationship permits the direct optimization of core thickness reductions according to the elastic modulus characteristics of UHPC materials. Verification through two case studies demonstrated a 25–35% core thickness reduction compared to the Chinese standard specifications while maintaining structural integrity, corresponding to an 18–22% total weight reduction. The proposed methodology successfully resolves the inherent weight limitation of conventional PCCPs while achieving equivalent hydraulic capacity, providing an effective pathway for sustainable infrastructure development through material-efficient design. Full article

In this paper, a double-mode self-calibration tension system is proposed, which adopts the conversion of hydraulic meter tension and the monitoring of standard force sensors. According to the material characteristics of the jack and the viscosity and temperature characteristics of the hydraulic oil, the differential model of heat conduction in the hydraulic cylinder and the mathematical model of oil film friction heat generation are established, and the internal thermodynamic characteristics of the jack are theoretically analyzed, which provides theoretical support for the temperature compensation of the hydraulic oil pressure gauge of the jack. A simulation analysis was conducted on the thermodynamic characteristics of the hydraulic jack, and the distribution patterns of the temperature field, thermal stress field, and thermal strain field inside the hydraulic cylinder during normal operation were determined by measuring the temperature changes in five different parts of the jack at different times (t = 200 s, 2600 s, 5000 s, 7400 s, and 10,000 s). For the issue of heat generation due to oil film friction in the hydraulic jack, a simulation calculation model is developed by integrating Computational Fluid Dynamics (CFD) techniques with dynamic grid and slip grid methods. By simulating and analyzing frictional heating under conditions where the inlet pressures are 0.1 MPa, 0.3 MPa, 0.5 MPa, 0.7 MPa, and 0.9 MPa, respectively, we can obtain the temperature distribution on the jack, determine the frictional resistance, and subsequently conduct a theoretical analysis of the simulation results. Using the high-precision standard force sensor after data processing and the hydraulic oil gauge after temperature compensation, the online self-calibration of the tensioning system is carried out, and the regression equation of the tensioning system under different oil temperatures is obtained. The double-mode self-calibration tensioning system with temperature compensation is used to verify the compensation accuracy of the proposed double-mode self-calibration tensioning system. Full article

The independent metering control system is renowned for its ability to independently regulate the flow and pressure of various actuators, achieving high efficiency and energy savings in hydraulic systems. The high-speed digital valve is known for its fast response to control signals and precise fluid control. However, challenges such as jitter in the position control of hydraulic cylinders, unknown dead zone nonlinearity, and time variance in electro-hydraulic proportional systems necessitate further investigation. To address these issues, this study initially establishes an independent metering control system with digital valves. Based on the state space equation and Lyapunov stability judgment conditions, a high-order sliding mode controller is designed. In addition, a radial basis function (RBF) neural network is constructed to approximate uncertainties arising from the modeling process, the accuracy error indicator uses Mean Absolute Error (MAE), and a finite time generalized extended state observer (GESO) is introduced to conduct online disturbance observation for the external disturbances present within the control system. Consequently, a variable structure high-order sliding mode control strategy, augmented by RBF neural networks and finite time generalized extended state observer (RBF-GESO-SMC), is proposed. Finally, simulations and experimental verification are performed, followed by a comprehensive analysis of the experimental results. Compared with the sliding mode control (SMC), the RBF-GESO-SMC diminishes the displacement-tracking control accuracy error by 63.7%. Compared with traditional Proportional-Integral-Derivative (PID) control, it reduces the displacement-tracking control accuracy error by 78.1%. The results indicate that, through the comparison with SMC and PID control, RBF-GESO-SMC exerts significant influence on the improvement of position accuracy, anti-interference ability, transient response performance, and stability. Full article

The practice of operating hydraulic machines and equipment shows that failures can occur earlier than the specified lifespan. At the same time, at the stage of carrying out strength calculations of the designed machines and equipment, significant safety margins are incorporated into parts and units. That is, calculated machine lifespans often exceed actual values. Accurate data require full-scale lifespan testing or observations of operation. However, resource tests are economically expensive, since they require a significant amount of energy, and, as a result, lead to a negative impact on the environment. It is possible to level out the listed shortcomings during resource tests by using energy-efficient and energy-saving technologies, such as energy recovery. This study enhances energy efficiency and assesses engineering systems during equipment design. In particular, we present a hydromechanical drive design for testing reciprocating hydraulic machines. The study analyzes energy-saving and energy recovery methods during operation. On the basis of the analysis and previously conducted studies, we developed a mathematical model for hydraulic equipment testing. The developed model is based on the volumetric stiffness theory, enabling analysis of the design and functional characteristics of test stand components on their dynamic behavior and energy efficiency. Full article

Based on the current issues of difficulty in clearing intra-row weeds in orchards, inaccurate sensor detection, and the inability to adjust the row spacing depth, this study designs an intelligent intra-row obstacle avoidance and weeding machine for orchards. We designed the weeding machine’s sensor device, depth-limiting device, row spacing adjustment mechanism, joystick-based obstacle avoidance mechanism, weeding shovel, and hydraulic system. The sensor device integrates non-contact sensors and a mechanical tactile structure, which overcomes the instability of non-contact detection and avoids the risk of collision obstacle avoidance by the weeding parts. The weeding shovel can be adapted to the environments of orchards with small plant spacing. The combination of the sensor device and the obstacle avoidance mechanism realizes flexible obstacle avoidance. We used Ansys Workbench to conduct static and vibration modal analyses on the chassis of the in-field weeding machine. On this basis, through topology optimization, the chassis quality of the weeding machine is reduced by 8%, which realizes the goal of light weight and ensures the stable operation of the machinery. To further optimize the weeding operation parameters, we employed the Box–Behnken design response surface analysis, with weeding coverage as the optimization target. We systematically explored the effects of forward speed, hydraulic cylinder extension speed, and retraction speed on the weeding efficiency. The optimal operational parameter combination determined by this study for the weeding machine is as follows: forward speed of 0.5 m/s, hydraulic cylinder extension speed of 11.5 cm/s, and hydraulic cylinder retraction speed of 8 cm/s. Based on the theoretical analysis and scenario simulations, we validated the performance of the weeding machine through field experiments. The results show that the weeding machine, while exhibiting excellent obstacle avoidance performance, can achieve a maximum weeding coverage of 84.6%. This study provides a theoretical foundation and technical support for the design and development of in-field mechanical weeding, which is of great significance for achieving intelligent orchard management and further improving fruit yield and quality. Full article

Determining the friction coefficients for uniform flows over very rough bottoms is a long-standing problem in open-channel hydraulics and river engineering. This experimental study presents measurements of the surface deformation as well as Darcy–Weisbach and Manning friction coefficients for steady, turbulent (6058 $\le \mathcal{R}e\le$ 28,502), and subcritical flows (0.14 $\le \mathcal{F}r\le$ 0.52) over large roughness elements, where $\mathcal{F}r$ and $\mathcal{R}e$ denote the Froude and Reynolds numbers, respectively. The experiments were conducted in a rectangular, inclined flume with a train of half-cylinders mounted on the bed, with radii in the range 20 mm $\le a\le$ 50 mm. These obstacles yield a relative submergence 1.45 $\le h_N/a\le$ 4.41 and a constant spacing ratio $e/a=12.8$ across all experimental runs, where $h_N$ and e denote the normal flow depth and the center-to-center spacing between cylinders, respectively. The relative amplitude of the surface profiles, ($\Delta h/a$), was analyzed and found to correlate strongly with $h_N/a$, $\mathcal{R}e$ and $\mathcal{F}r$. The results reveal very high values of the Darcy friction factor, f, which follows scaling laws of the form ${f\propto (h_N/a)}^{\widehat{n}}$, with $\widehat{n}<0$, independent of a, and ${f\propto \mathcal{R}e}^{\beta }$, where $\beta <0$ is closely linked to a. Scaling relationships for the Manning roughness coefficient, (n), were also investigated and are reported herein. Full article

In this study, the frictional behaviours of three different guide elements—guide rings, labyrinth seals, and hydrostatic bearings—in hydraulic cylinders is investigated experimentally. A modular, double-acting hydraulic cylinder was designed to compare these three different design elements under different pressures (0 bar, 120 bar, and 240 bar), velocities, and radial loads. The results show that the guide rings exhibit the highest friction, especially at high pressures. Labyrinth seals exhibit significantly lower friction and extend the service life of the components. Hydrostatic bearings allow low friction but require precise control of the fluid, which limits their use. The results provide practical guidelines for selecting guide elements and optimising the friction performance, durability, and efficiency of hydraulic systems. We found that the best solution from the points of view of design, friction, and economics is to use labyrinth seals as guiding elements for the fast reciprocal moving rods of hydraulic cylinders. Full article