Search Results (20)

Cellulose, as a green and renewable polymer material, has attracted the attention of a wide range of scholars for its excellent mechanical strength, easy chemical modification and degradability. However, its flammability limits its application in automotive, aerospace, construction, textile and electronic fields. This review recapitulates the modification methods of flame-retardant cellulose and their applications in polymers in recent years. This paper discusses the fabrication of flame-retardant cellulose from various aspects such as boron, nitrogen, phosphorus, sulphur, inorganic and heterogeneous synergistic modification, respectively, and evaluates the flame retardancy of flame-retardant cellulose by means of thermogravimetry, cone calorimetry, limiting oxygen index, the vertical combustion of UL94, etc. Finally, it discusses the application of flame-retardant cellulose in actual composites, which fully reflects the extraordinary potential of flame-retardant cellulose for applications in polymers. Currently, flame-retardant cellulose has significantly improved its flame-retardant properties through multi-faceted modification strategies and has shown a broad application prospect in composite materials. However, interfacial compatibility, environmental protection and process optimisation are still the key directions for future research, and efficient, low-toxic and industrialised flame-retardant cellulose materials need to be realised through innovative design. Full article

Aluminum hydroxide (ATH) is an environmentally friendly flame retardant widely employed in polymers. However, the high loading of ATH, due to its limited efficiency, potentially compromises other properties, including mechanical properties. This work explores a feasible ball milling strategy for high-efficiency ATH-based flame retardants (PPA-ATH and PPOA-ATH), fabricated by employing phenylphosphinic acid (PPA) and phenylphosphonic acid (PPOA) as surface modifiers and water as the processing solvent. The characterization study of PPA-ATH and PPOA-ATH demonstrates that ball milling effectively reduces their particle size, enhances their specific surface area, and improves their dispersibility within the ethylene-vinyl acetate (EVA) matrix. PPOA-ATH exhibited superior capabilities in enhancing the thermal stability and flame retardancy of EVA composites compared to PPA-ATH. The incorporation of PPOA-ATH resulted in the retarding in the temperature at 50% mass loss by 21 °C and an increase in the char residue of 34.5% at 700 °C. Furthermore, PPOA incorporation led to reductions of 81.0% in the peak heat release rate, 48.1% in the total heat release, 73.7% in the peak smoke production rate, and 41.2% in the total smoke production compared to neat EVA. This green modification strategy successfully addresses the application limitations of ATH, providing a feasible and environmentally friendly method for high-efficiency ATH-based flame retardant fabrication. Full article

As the demand for high-performance polymers broadens, polyurethane (PU) polymers with various chemical modifications have attracted attention. This review explores the chemical structure and functional variations of PUs. PUs are used in a variety of fields, ranging from aerospace engineering to daily necessities, and show remarkable safety adaptability through designable synthesis processes. This study is divided into four main parts: (1) synthesis and structure, covering the synthesis of PU base and modification of additive compounds; (2) performance, studying physical properties and thermal degradation processes; (3) application, evaluating the commercial potential of PU polymers; and (4) flame retardancy, analyzing five established flame-retardant mechanisms. The last part discusses how PUs can meet sustainable development goals by replacing petroleum-based materials with green materials. By emphasizing non-petroleum resources and novel, sustainable modification strategies, this review conducts guidance for the safe and environmentally friendly application of PUs in the future. Full article

Increasing demand for electrical and electronic equipment results in the generation of a rapidly growing waste stream, known by the acronym WEEE (waste electrical and electronic equipment). The purpose of this study was to evaluate the effectiveness of green sink–float treatment in sorting plastic polymers typically found in WEEE (PP, ABS, PA6, PS, and PVC). Molasses, a by-product of sugar bio-refining, was added in various concentrations to water to form solutions at different densities. The methodology was initially tested on virgin polymers; later, it was applied to plastics from a WEEE treatment plant. The polymers were characterised through near infrared spectroscopy (NIRS) and Fourier-transform infrared spectroscopy (FTIRS) analyses; the detection of any additives and flame retardants was conducted using the sliding spark technology (SSS2) and scanning electron microscope (SEM—EDX). The results showed that, for plastics from WEEE, the recovery efficiency was 55.85% for PP in a solution of tap water while the remaining part of PP (44.15%) was recovered in a solution of water to which 90% molasses was added. Furthermore, 100% recovery efficiency was obtained for PS and 93.73% for ABS in a solution of tap water with the addition of 10% w/v molasses. A recovery efficiency of 100% was obtained for PVC and 100% for PA6 in a solution consisting solely of molasses. Full article

Magnesium hydroxide, as a green inorganic flame-retardancy additive, has been widely used in polymer flame retardancy. However, magnesium hydroxide is difficult to disperse with epoxy resin (EP), and its flame-retardancy performance is poor, so it is difficult to use in flame-retardant epoxy resin. In this study, an efficient magnesium hydroxide-based flame retardant (MH@PPAC) was prepared by surface modification of 2-(diphenyl phosphine) benzoic acid (PPAC) using a simple method. The effect of MH@PPAC on the flame-retardancy properties for epoxy resins was investigated, and the flame-retardancy mechanism was studied. The results show that 5 wt% MH@PPAC can increase the limiting oxygen index for EP from 24.1% to 38.9%, achieving a V-0 rating. At the same time, compared to EP, the peak heat release rate, peak smoke production rate, total smoke production rate, and peak CO generation rate for EP/5 wt% MH@PPAC composite material decreased by 53%, 45%, 51.85%, and 53.13% respectively. The cooperative effect for PPAC and MH promotes the formation of a continuous and dense char layer during the combustion process for the EP-blend material, significantly reducing the exchange for heat and combustible gases, and effectively hindering the combustion process. Additionally, the surface modification of PPAC enhances the dispersion of MH in the EP matrix, endowing EP with superior mechanical properties that meet practical application requirements, thereby expanding the application scope for flame-retardant EP-blend materials. Full article

The flammability properties of polymers and polymeric composites play an important role in ensuring the safety of humans and the environment; moreover, flame-retardant materials ensure a greater number of applications. In the present study, we report the obtaining of polypropylene (PP) composites contain a mixture of two green flame retardants, lignin and clinoptilolite, by melt extrusion. These additives are abundantly found in nature. Fourier transform infrared (FT-IR), thermogravimetric analysis (TGA), mechanical properties, scanning electron microscopy–energy dispersive X-ray spectroscopy (SEM-EDS), cone calorimetry, UL-94, and carbonized residues analysis were carried out. TGA analysis shows that PPGFR-10 and PPGFR-20 compounds presented better thermal stability with respect to PP without flame retardants. The conical calorimetric evaluation of the composites showed that PPGFR-10 and PPGFR-20 presented decreases in peak heat release rates (HRRs) of 9.75% and 11.88%, respectively. The flammability of the composites was evaluated with the UL-94 standard, and only the PPGFR-20 composite presented the V-0 and 5VB classification, which indicates good flame-retardant properties. Additives in the polymer matrix showed good dispersion with few agglomerates. The PPGFR-20 composite showed an FRI value of 1.15, higher percentage of carbonized residues, and UL-94 V-0 and 5VB rating, suggesting some kind of synergy between lignin and clinoptilolite, but only at high flame-retardant concentrations. Full article

Fire is a typical disaster in the processing industry. Ionic liquids, as a type of green flame retardant, play an important role in process safety. In order to grasp the current research status, hotspots, and frontiers in the field of ionic liquids in flame retardancy, the bibliometric mapping method is applied to study the relevant literature in Web of Science datasets from 2000–2022 in this paper. The results show that the research on ionic liquids in flame retardancy is multidisciplinary and involves some disciplines such as energy science, material science, and environmental protection. Journal of Power Sources, Polymer Degradation and Stability, ACS Applied Materials and Interfaces, and Chemical Engineering Journal are the core journals in the field. The results of keyword co-occurrence indicate that the hotspots of research can be divided into five components: the improvement and application of pure ionic liquids electrolytes, the research of gel polymer electrolytes, applying ionic liquids to enhance the polymer materials’ flame retardancy properties, utilizing ionic liquids and inorganic materials to synergize flame retardant polymers, and using ionic liquids flame retardant to improve material’s multiple properties. The burst terms and time zone diagram’s results point out the combination of computational quantum chemistry to study the flame retardancy mechanism of ionic liquids, the study of fluorinated electrolytes, ionic liquids for smoke suppression, phosphorus-containing ionic liquids for flame retardant, and machine learning-assisted design of ILs flame retardants are the research frontiers and future research trends. Full article

The development of different efficient flame retardants (FRs) to improve the fire safety of polymers has been a hot research topic. As the concept of green sustainability has gradually been raised to the attention of the whole world, it has even dominated the research direction of all walks of life. Therefore, there is an urgent calling to explore the green and simple preparation methods of FRs. The development of supramolecular chemistry in the field of flame retardancy is expanding gradually. It is worth noting that the synthesis of supramolecular flame retardants (SFRs) based on non-covalent bonds is in line with the current concepts of environmental protection and multi-functionality. This paper introduces the types of SFRs with different dimensions. SFRs were applied to typical polymers to improve their flame retardancy. The influence on mechanical properties and other material properties under the premise of flame retardancy was also summarized. Full article

It is of great significance to develop green, sustainable additives to improve the thermal stability and flame retardancy of biopolymers. In this work, a synergistic modification of P/N elements to bamboo biochar (mBC) was successfully achieved by grafting a reaction of phytic acid and urea with preoxidized bamboo biochar. Fourier transform infrared spectroscopy, X-ray diffraction, nuclear magnetic resonance and scanning electron microscope determinations of the mBC demonstrated a successive grafting of phytic acid and urea to the originally porous surface. The ground mBC was blended with polylactic acid (PLA) to prepare mBC/PLA composites by extrusion and hot pressing. Mechanical strength studies showed a compromise in rigidity, which might originate from the mBC overdose and its limited miscibility with the resin. The thermogravimetric results supported the fact that the enhancement of thermal stability and flame retardancy of the composites with the mBC dosage, which showed that the mBC dosage in the PLA composites was not only lower than that of the conventional flame retardants, but also outperformed the counterparts using BC modified by inorganic phosphoric acid and urea. The mBC was prone to accelerate the earlier decomposition of the composites (30 °C lower in decomposition) and generate a continuous, dense residual carbon layer, which provides an effective shield resisting the mass and heat transfer between the combustion area and the underlying composite matrix. Only 10 wt% of mBC dosage could achieve a V-0 rating (UL94) for the composite, with a higher limiting oxygen index up to 28.3% compared to 20.7% for that of the virgin PLA; the cone colorimetric results also suggested that the flame retardancy had been greatly improved for all composites. In this work, biobased P-/N-containing bamboo biochar would be expected as a nontoxic biochar-based flame retardant that serves as green filler in polymer composites. Full article

Among the multitude of polymers with carbon-based macromolecular architectures that easily ignite in certain applications where short circuits may occur, polyimide has evolved as a class of polymers with high thermal stability while exhibiting intrinsic flame retardancy at elevated temperatures via a char-forming mechanism. However, high amounts of aromatic rings in the macromolecular backbone are required for these results, which may affect other properties such as film-forming capacity or mechanical properties; thus, much work has been done to structurally derivatize or make hybrid polyimide systems. In this respect, flexible polyimide films (PI(1–4)) containing bulky 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) units have been developed starting from commercial dianhydrides and an aromatic diamine containing two side chain bulky DOPO groups. The chemical structure of PI(1–4)) was characterized by ¹H NMR, ¹³C NMR and ³¹P NMR spectroscopy. The optical properties, including absorption and luminescence spectra of these polymers, were analyzed. All polyimides containing DOPO derivatives emitted blue light with an emission maxima in the range of 340–445 nm, in solvents such as N,N-dimethylformamide, N-methyl-2-pyrrolidone, chloroform, and N,N-dimethylacetamide, while green light emission (λ_em = 487 nm for PI-4) was evidenced in a thin-film state. The thermal decomposition mechanism and flame-retardant behavior of the resulting materials were investigated by pyrolysis-gas-chromatography spectrometry (Py-GC), scanning electron microscopy (SEM), EDX maps and FTIR spectroscopy. The residues resulting from the TGA experiments were examined by SEM microscopy images and FTIR spectra to understand the pyrolysis mechanism. Full article

This investigation is motivated by the need for the development of polymer coatings containing inorganic flame-retardant materials (FRMs) and the replacement of toxic halogenated FRMs. A green strategy is reported for the fabrication of poly(ethyl methacrylate) (PEMA)-FRM composite coatings using a dip-coating method. The use of water-isopropanol co-solvent allows the replacement of regular toxic solvents for PEMA. The abilities to form concentrated solutions of high-molecular-mass PEMA and to disperse FRM particles in such solutions are the main factors in the fabrication of coatings using a dip-coating technique. Huntite, halloysite, and hydrotalcite are used as advanced FRMs for the fabrication of PEMA-FRM coatings. FTIR, XRD, SEM, and TGA data are used for the analysis of the microstructure and composition of PEMA-FRM coatings. PEMA and PEMA-FRM coatings provide corrosion protection of stainless steel. The ability to form laminates with different layers using a dip-coating method facilitates the fabrication of composite coatings with enhanced properties. Full article

The aspect of safety in electronic devices has turned out to be a huge challenge for the world of science. Thus far, satisfactory power and energy densities, efficiency, and cell capacities have been achieved. Unfortunately, the explosiveness and thermal runaway of the cells prevents them from being used in demanding applications such as electric cars at higher temperatures. The main aim of this review is to highlight different electrolytes used in lithium-ion cells as well as the flammability aspect. In the paper, the authors present liquid inorganic electrolytes, composite polymer–ceramic electrolytes, ionic liquids (IL), polymeric ionic liquids, polymer electrolytes (solvent-free polymer electrolytes (SPEs), gel polymer electrolytes (GPEs), and composite polymer electrolytes (CPEs)), and different flame retardants used to prevent the thermal runaway and combustion of lithium-ion batteries (LIBs). Additionally, various flame tests used for electrolytes in LIBs have been adopted. Aside from a detailed description of the electrolytes consumed in LIBs. Last section in this work discusses hydrogen as a source of fuel cell operation and its practical application as a global trend that supports green chemistry. Full article

Biomass-derived carbon has been recognised as a green, economic and promising flame retardant (FR) for polymer matrix. In this paper, it is considered that the two-dimensional (2D) structure of carbonised peanut shells (PS) can lead to a physical barrier effect on polymers. The carbonised sample was prepared by the three facile methods, and firstly adopted as flame retardants for epoxy resin. The results of thermal gravimetric analysis (TGA) and cone calorimeter tests indicate that the carbon combined with nano Cobalt provides the most outstanding thermal stability in the current study. With 3 wt.% addition of the FR, both peak heat release rate (pHRR) and peak smoke production rate (PSPR) decrease by 37.9% and 33.3%, correspondingly. The flame retardancy mechanisms of the FR are further explored by XPS and TG-FTIR. The effectiveness of carbonised PS can be mainly attributed to the physical barrier effect derived by PS’s 2D structure and the catalysis effect from Cobalt, which contribute to form a dense char layer. Full article

Development of green flame retardants has become a core part of the attention of material scientists and technologists in a paradigm shift from general purpose to specific sustainable products. This work is the first report on the use of coffee biowastes as sustainable flame retardants for epoxy, as a typical highly flammable polymer. We used spent coffee grounds (SCG) as well as SCG chemically modified with phosphorus (P-SCG) to develop a sustainable highly efficient flame retardant. A considerable reduction in the peak of heat release rate (pHRR) by 40% was observed in the pyrolysis combustion flow calorimeter analysis (PCFC), which proved the merit of the used coffee biowastes for being used as sustainable flame retardants for polymers. This work would open new opportunities to investigate the impact of other sorts of coffee wastes rather than SCG from different sectors of the coffee industry on polymers of different family. Full article

Multicolor ethylene-norbornene (EN) composites filled with three different spinel pigments (Cobalt Green-PG50, Zinc Iron Yellow-PY 119, Praseodym Yellow-PY159) were prepared by melt mixing and characterized in terms of their stability under destructive environmental conditions. The EN films were subjected to accelerated aging by ultraviolet (UV) photooxidation for 300 h, 600 h, or 900 h. The mechanical performance of the EN composites was investigated in static and dynamic mechanical tests. The morphologies of the EN samples and their color changes during the aging process were evaluated by scanning electron microscopy (SEM) and spectrophotometric measurements. Fourier transform infrared (FTIR) spectroscopy was applied to determine the amount of carbonyl groups resulting from surface oxidation at different aging times. The effects of the spinel pigments on the thermal stability and combustion properties of the multicolor polymer composites were also assessed, and compared with a sample containing the organic Pigment Yellow 139 (PY139). The results show that the color changes (ΔE) in the spinel pigments were minor in comparison to those in the organic pigment (PY139) and the reference film. The Zinc Yellow (PY119) pigment was the most effective stabilizer of EN copolymer. Moreover, the spinel pigments had a positive effect on the flame retardancy of the EN composites. Microcombustion tests (MCC) showed that the incorporation of both the spinels and the organic pigment PY139 into the EN matrix reduced the heat release rate (HRR) and total heat release (THR) parameters. Full article