Search Results (27)

Achieving the appropriate primary stability for immediate or early loading in areas with low-density bone, such as the posterior maxilla, is challenging. A three-dimensional (3D) stabilization implant design featuring a tapered body with continuous cutting flutes along the length of the external thread form, with a combination of curved and linear geometric surfaces on the thread’s crest, has the capacity to enhance early biomechanical and osseointegration outcomes compared to implants with traditional buttressed thread profiles. Commercially available implants with a buttress thread design (TP), and an experimental implant that incorporated the 3D stabilization trimmed-thread design (TP 3DS) were used in this study. Six osteotomies were surgically created in the ilium of adult sheep (N = 14). Osteotomy sites were randomized to receive either the TP or TP 3DS implant to reduce site bias. Subjects were allowed to heal for either 3 or 12 weeks (N = 7 sheep/time point), after which samples were collected en bloc (including the implants and surrounding bone) and implants were either subjected to bench-top biomechanical testing (e.g., lateral loading), histological/histomorphometric analysis, or nanoindentation testing. Both implant designs yielded high insertion torque (ITV ≥ 30 N⋅cm) and implant stability quotient (ISQ ≥ 70) values, indicative of high primary stability. Qualitative histomorphological analysis revealed that the TP 3DS group exhibited a continuous bone–implant interface along the threaded region, in contrast to the TP group at the early, 3-week, healing time point. Furthermore, TP 3DS’s cutting flutes along the entire length of the implant permitted the distribution of autologous bone chips within the healing chambers. Histological evaluation at 12 weeks revealed an increase in woven bone containing a greater presence of lacunae within the healing chambers in both groups, consistent with an intramembranous-like healing pattern and absence of bone dieback. The TP 3DS macrogeometry yielded a ~66% increase in average lateral load during pushout testing at baseline (T = 0 weeks, p = 0.036) and significantly higher bone-to-implant contact (BIC) values at 3 weeks post-implantation (p = 0.006), relative to the traditional TP implant. In a low-density (Type IV) bone model, the TP 3DS implant demonstrated improved performance compared to the conventional TP, as evidenced by an increase in baseline lateral loading capacity and increased BIC during the early stages of osseointegration. These findings indicate that the modified implant configuration of the TP 3DS facilitates more favorable biomechanical integration and may promote more rapid and stable bone anchorage under compromised bone quality conditions. Therefore, such improvements could have important clinical implications for the success and longevity of dental implants placed in regions with low bone density. Full article

A pioneering detailed comparative study of the dynamics of plasma flows generated by high-power nanosecond and high-intensity femtosecond laser pulses with similar fluences of up to $3\times {10}^4$ J/cm² is presented. The experiments were conducted on the petawatt laser facility PEARL using two types of high-power laser radiation: femtosecond pulses with energy exceeding 10 J and a duration less than 60 fs, and nanosecond pulses with energy exceeding 10 J and a duration on the order of 1 ns. In the experiments, high-velocity (>100 km/s) flows of «femtosecond» (created by femtosecond laser pulses) and «nanosecond» plasmas propagated in a vacuum across a uniform magnetic field with a strength over 14 T. A significant difference in the dynamics of «femtosecond» and «nanosecond» plasma flows was observed: (i) The «femtosecond» plasma initially propagated in a vacuum (no B-field) as a collimated flow, while the «nanosecond» flow diverged. (ii) The «nanosecond» plasma interacting with external magnetic field formed a quasi-spherical cavity with Rayleigh–Taylor instability flutes. In the case of «femtosecond» plasma, such flutes were not observed, and the flow was immediately redirected into a narrow plasma sheet (or «tongue») propagating across the magnetic field at an approximately constant velocity. (iii) Elongated «nanosecond» and «femtosecond» plasma slabs interacting with a transverse magnetic field broke up into Rayleigh–Taylor «tongues». (iv) The ends of these «tongues» in the femtosecond case twisted into vortex structures aligned with the ion motion in the external magnetic field, whereas the «tongues» in the nanosecond case were randomly oriented. It was suggested that the twisting of femtosecond «tongues» is related to Hall effects. The experimental results are complemented by and consistent with numerical 3D magnetohydrodynamic simulations. The potential applications of these findings for astrophysical objects, such as short bursts in active galactic nuclei, are discussed. Full article

Osseodensification is an innovative surgical instrumentation technique based on additive (non-cutting) drilling using special burs. It is known from the literature, that the osseodensification burs should operate in a clockwise direction to drill holes and in a counterclockwise direction to compact the osteotomy walls. For these purposes, the burs have special design features, like conical contour shape, increased number of helical flutes, and negative rake angle on the peripheral part. However, although other parameters and features of the burs define their overall performance, they are not described sufficiently, and their influence on surgical quality is almost unknown both for clinicians and tool manufacturers. The purpose of the present research is to identify the key design features of burs for osseodensification and their functional relationship with the qualitative indices of the procedure based on an analytical review of research papers and patent documents. It will help to further improve the design of osseodensification burs and thereby enhance the surgical quality and, ultimately, patient satisfaction. Results: The most important design features and parameters of osseodensification burs are identified. Thereon, the structural model of osseodensification bur is first represented as a hypergraph. Based on the analysis of previous research, functional relationships between design parameters of osseodensification burs, osseodensification procedure conditions, and procedure performance data were established and, for the first time, described in the comprehensive form of a hypergraph. Conclusions: This study provides formal models that form the basis of database structure and its control interface, which will be used in the later developed computer-aided design module to create advanced types of burs under consideration. These models will also help to make good experimental designs used in studies aimed at improving the efficiency of the osseodensification procedure. Full article

In this study, we performed milling machining on carbon-epoxy polymer composites and jute-epoxy composites using a CNC vertical machining center. We focused on spindle speed, feed rate, depth of cut, and flute number and analyzed the cutting force and surface roughness. The optimal parameter combination to reduce cutting force in both composites was as follows: S = 600 rpm, FR = 100 mm/min, DOC = 0.25 mm, and FN = 6. The jute-epoxy composites required less cutting force (11.85 N/m²) compared to the carbon-epoxy composites (18.77 N/m²). The average surface roughness of the carbon-epoxy composites (6.685 µm) is higher than that of the jute-epoxy composites (3.08 µm). The type of reinforced material used greatly affects the cutting force and surface roughness during milling. Full article

This paper examines aerosol propagation in wind instruments through numerical analysis, focusing on particle trajectories within five types of wind instruments: saxophone, clarinet, flute, oboe, and trumpet. Using a computational fluid dynamics approach, it is found that larger particles are deposited within the instruments, while smaller micron-sized particles predominantly exit through the bell. The impact of the instrument’s geometry on aerosol dynamics is quantified; cylindrical instruments (clarinet, flute) show an increased rate of small droplet deposition or escape through tone holes compared to conical instruments (saxophone, oboe). Instruments with steep turnings, such as the trumpet, exhibited significant particle deposition. The study suggests that deposited particles are likely to move towards re-emission points, driven by gravity and airflow, especially in straight-shaped instruments. Integrating computational fluid dynamics (CFD) as a complementary approach to traditional experimental methods provides insights into aerosol transmission mechanisms in musical settings. This methodology not only aids in understanding aerosol behavior but also supports the development of safer musical and educational environments, contributing to the field. Full article

The impact of perforation patterns on the compressive strength of cardboard packaging is a critical concern in the packaging industry, where optimizing material usage without compromising structural integrity is essential. This study aims to investigate how different perforation designs affect the load-bearing capacity of cardboard boxes. Utilizing finite element method (FEM) simulations, we assessed the compressive strength of packaging made of various types of corrugated cardboards, including E, B, C, EB, and BC flutes with different heights. Mechanical testing was conducted to obtain accurate material properties for the simulations. Packaging dimensions were varied to generalize the findings across different sizes. Results showed that perforation patterns significantly influenced the compressive strength, with reductions ranging from 14% to 43%, compared to non-perforated packaging. Notably, perforations on multiple walls resulted in the highest strength reductions. The study concludes that while perforations are necessary for functionality and aesthetics, their design must be carefully considered to minimize negative impacts on structural integrity. These findings provide valuable insights for designing more efficient and sustainable packaging solutions in the industry. Full article

A knotter is a core component for the automatic bundling of agricultural materials, and a knotter with double-fluted discs is one type. Currently, the research on knotters with double-fluted discs has gradually transitioned from structural design to reliability optimization. To address rope-clamping failures in the rope-clamping drive mechanisms in knotters, the specific failure position of the rope-clamping mechanism and the failure causes were analyzed first. The redesign of the rope-clamping drive mechanism in knotters with double synclastic fluted discs was proposed, including structure optimization and 3D modeling using the GearTrax/KISSsoft and SolidWorks software. A virtual prototype model of a knotter with a flexible rope was established by combining ANSYS with the ADAMS software. A rigid–flexible coupling dynamic simulation of the knotter was carried out using ADAMS, and the simulation results were used as the data input for the ANSYS nCode DesignLife module for the fatigue life simulation of the weak parts (the worm shaft) of the knotter. The operation test results for the rope-clamping drive mechanism indicate that the redesigned rope-clamping drive mechanism is reliable in transmission, with a rope-clamping success rate of 100%. The actual operation times for the worm shaft exceed the minimum fatigue life obtained through joint simulation. The applied joint simulation method has high simulation accuracy. Full article

Electrical bearing currents may disturb the performance of the bearings via electro-corrosion if they surpass a limit of ca. 0.1 to 0.3 A/mm². A continuous current flow, or, after a longer time span, an alternating current or a repeating impulse-like current, damages the raceway surface, leading in many cases to a fluting pattern on the raceway. Increased bearing vibration, audible noise, and decreased bearing lubrication as a result may demand a replacement of the bearings. Here, an electrically corroded axial ball bearing (type 51208) with fluting patterns is investigated. The bearing was lubricated with grease lubrication and was exposed to 4 A DC current flow. It is shown that the electric current flow causes higher concentrations of iron oxides and iron carbides on the bearing raceway surface together with increased surface roughness, leading to a mixed lubrication also at elevated bearing speeds up to 1500 rpm. The “electrically insulating” iron oxide layer and the “mechanically hard” iron carbide layer on the bearing steel are analysed by WLI, XPS, SEM, and EDS. White Light Interferometry (WLI) is used to provide an accurate measurement of the surface topography and roughness. X-ray Photoelectron Spectroscopy (XPS) measurements are conducted to analyze the chemical surface composition and oxidation states. Scanning Electron Microscopy (SEM) is applied for high-resolution imaging of the surface morphology, while the Focused Ion Beam (FIB) is used to cut a trench into the bearing surface to inspect the surface layers. With the Energy Dispersive X-ray spectrometry (EDS), the presence of composing elements is identified, determining their relative concentrations. The electrically-caused iron oxide and iron carbide may develop periodically along the raceway due to the perpendicular vibrations of the rolling ball on the raceway, leading gradually to the fluting pattern. Still, a simulation of this vibration-induced fluting-generation process from the start with the first surface craters—of the molten local contact spots—to the final fluting pattern is missing. Full article

Background: Cylindrical fully-coated cobalt-chromium stems (CCS) have been widely used in femoral revisions. However, monoblock fluted conical tapered stems (FCTS) are growing in popularity. The present study seeks to determine whether there are any long-term differences between the two designs. Material and methods: A retrospective study of 38 CCS versus 40 FCTS was carried out. Demographic data, clinical variables and radiographic parameters were recorded. Results: Demographic data were comparable. A greater proportion of septic revisions, periprosthetic fractures and previous osteosynthesis failures was observed with FCTS versus CCS (p = 0.012). A greater use of FCTS was recorded in cases with bone defects of type IIIA and higher (p = 0.025). There were no significant differences in terms of in-hospital complications (p = 0.815), postoperative surgical complications or need for reoperation (p = 0.156). The CCS group presented a higher percentage of clinical thigh pain at the end of follow-up (p = 0.006). Additionally, a greater presence of radiolucencies was observed with CCS, especially in proximal zones (1, 7, 10 and 14). More subsidence, tip cortical hypertrophy and stress shielding were recorded in the CCS group. The overall survival at 120 months was 84.2% in the CCS group and 85% in the FCTS group (p = 0.520). When analyzing isolated aseptic loosening as the cause of failure, the survival rate was 94.7% in the CCS group and 95% in the FCTS group (p = 0.506). Conclusions: Both FCTS and CCS with diaphyseal anchorage afford excellent long-term survival rates, with no differences between the two designs. However, a higher incidence of stress shielding, radiolucencies and thigh pain with CCS seems to favor the use of FCTS. Full article

The extensive use of corrugated board in the packaging industry is attributed to its excellent cushioning, mechanical properties, and environmental benefits like recyclability and biodegradability. The integrity of corrugated board depends on various factors, including its geometric design, paper quality, the number of layers, and environmental conditions such as humidity and temperature. This study introduces an innovative application of convolutional neural networks (CNNs) for analyzing and classifying images of corrugated boards, particularly those with deformations. For this purpose, a special device with advanced imaging capabilities, including a high-resolution camera and image sensor, was developed and used to acquire detailed cross-section images of the corrugated boards. The samples of seven types of corrugated board were studied. The proposed approach involves optimizing CNNs to enhance their classification performance. Despite challenges posed by deformed samples, the methodology demonstrates high accuracy in most cases, though a few samples posed recognition difficulties. The findings of this research are significant for the packaging industry, offering a sophisticated method for quality control and defect detection in corrugated board production. The best classification accuracy obtained achieved more than 99%. This could lead to improved product quality and reduced waste. Additionally, this study paves the way for future research on applying machine learning for material quality assessment, which could have broader implications beyond the packaging sector. Full article

Wire and arc additive manufacturing (WAAM) is a metal deposition technique with a fast rate and the possibility of a high volume of deposition. Because of its fast deposition and high heat input, the manufactured products have poor surface quality. This paper presents a study on the machining of Inconel 718 wall-shaped additive manufacturing (AM) products, a necessary step for the improvement of surface quality. Considering the possibility that the characteristics of the milling processes of AM products might differ from those of traditionally manufactured parts, in this research, two types of Inconel 718 were studied and compared: one was manufactured using WAAM, and the other was an Inconel 718 rolled bar (Aerospace Material Specifications 5662). Using the testing procedure, a conventional two-flute cutting tool was used to assess their machinability. For this process, multiple passes were performed at three different heights of the samples. Considering the peculiarities of the AM products, such as their uneven surfaces, dendritic microstructures, and anisotropy, the results were analyzed. After the machining operation, the effects on the products were also studied by analyzing their surface quality. This study found a higher stability in the cutting process for the AMS 5662 samples relative to the WAAM parts with less variability in the cutting forces overall, resulting in better surface quality. Full article

Corrugated board is an environmentally friendly, commonly used packing material. Its basic structure consists of two liners and a flute between them. The mechanical properties and strength of the corrugated board depend not only on the constituent papers but also its geometry, which can be distorted, however, due to various factors related to its manufacturing process or use. The greatest distortion occurs in the corrugated layer, which, due to crushing, significantly deteriorates the functional properties of cardboard. In this work, two algorithms for the automatic classification of corrugated board types based on images of deformed corrugated boards using artificial intelligence methods are presented. A prototype of a corrugated board sample image acquisition device was designed and manufactured. It allowed for the collection of an extensive database of images with corrugated board cross-sections of various types. Based on this database, two approaches for processing and classifying them were developed. The first method is based on the identification of the geometric parameters of the corrugated board cross-section using a genetic algorithm. After this stage, a simple feedforward neural network was applied to classify the corrugated board type correctly. In the second approach, the use of a convolutional neural network for corrugated board cross-section classification was proposed. The results obtained using both methods were compared, and the influence of various imperfections in the corrugated board cross-section was examined. Full article

The effect of variable DC bearing current amplitude, bearing current polarity, mechanical force, rotation speed, bearing temperature, and number of the balls on the fluting in an axial ball bearing type 51208 is investigated under DC currents. The results are obtained from two different test setups with two different lubricants (mineral-oil-based grease and polyglycol oil). The speed varies between 100 rpm and 2000 rpm, the axial bearing force between 200 N and 2400 N, the DC current amplitude between 0.5 A and 20 A, the bearing temperature between 29 °C and 80 °C, the number of steel balls per bearing between 3 and 15, and the test duration between 6 h and 168 h. The results show that with a higher bearing current density and/or a higher bearing speed, a lower bearing force and/or a lower bearing temperature, a bigger number of roller elements, but also at a negative polarity of a DC electric bearing current, the occurring of fluting is more probable and occurs at an earlier stage of operation. Full article

Increasing quantities of products are being transported across widely distributed supply networks; the sustainability of the packaging used to transport these goods, or unit loads, presents an area of potential concern. The most common type of unit load in the U.S. is wooden pallets supporting various configurations of stacked corrugated boxes. Research into unit load cost optimization revealed that increasing the stiffness of a pallet’s top deck can significantly affect the strength of the assembled, stacked corrugated boxes and provides opportunities to reduce the board grade required for accompanying corrugated boxes. However, there remains a knowledge gap regarding the environmental implications of this type of unit load optimization method. To address this, we conducted a life cycle analysis (LCA) to investigate the environmental implications of optimizing a unit load using this method. The environmental impacts of paired (pallet and box) unit load design scenarios (n = 108) were investigated using varied wood species, pallet top deck thicknesses, corrugated boxes sizes, corrugated flutes, and board grades. Initial and optimized unit load scenarios ensured that the unit loads offered equivalent performance. LCA results indicate that optimizing the unit load can reduce environmental impacts by up to 23%, with benefits accruing across most impact categories primarily due to the reduction in corrugated material used. Ozone depletion, the exception, was mainly affected by the increase in the amount of required pallet materials. This study provides minimum required conditions as preliminary guidance for determining the usefulness of unit load specific analysis, and a sensitivity analysis confirmed these values remain unchanged even with different transportation distances. Through the unit load optimization method, this study demonstrates that an effective way to reduce the overall environmental impact and cost of transported unit loads involves increasing the stiffness of the top decks and reducing the corrugated board grade. Full article

The corrugated board is a versatile and durable material that is widely used in the packaging industry. Its unique structure provides strength and cushioning, while its recyclability and bio-degradability make it an environmentally friendly option. The strength of the corrugated board depends on many factors, including the type of individual papers on flat and corrugated layers, the geometry of the flute, temperature, humidity, etc. This paper presents a new approach to the analysis of the geometric features of corrugated boards. The experimental set used in the work and the created software are characterized by high reliability and precision of measurement thanks to the use of an identification procedure based on image analysis and a genetic algorithm. In the applied procedure, the thickness of each layer, corrugated cardboard thickness, flute height and center line are calculated. In most cases, the proposed algorithm successfully approximated these parameters. Full article