Search Results (39)

The organic working fluid journal bearing is expected to enhance organic Rankine cycle system compactness significantly. In order to serve the practical application of organic working fluid bearings, this study analyzes the influence of key design parameters on the static characteristics under microscale effects. Uncertainty quantification is performed using three methods to address operational deviations. The results reveal the correlations for static characteristic indicators with design parameters in detail. Rarefied gas effects cause negligible pressure deviations (<0.21%), whereas surface roughness significantly improves load capacity. Sensitivity analyses (Morris and Sobol methods) identify eccentricity ratio and gas film thickness as the most influential parameters. KDE results indicate near-normal probability distributions for load and attitude angle. This study provides valuable insights for the design optimization and operational control of organic fluid bearings. Full article

The elastic ring squeeze film damper (ERSFD), due to its compact structure and excellent mechanical properties, has been increasingly applied in various types of combination bearings for aero-engines. During operation, the force state of the elastic ring varies with different precession angles of the journal, leading to changes in the stiffness of the elastic ring. This study, based on a bidirectional fluid–structure interaction (FSI) theory, analyzes the deformation and stiffness of the elastic ring under different contact conditions. The time-varying stiffness curve of the elastic ring is obtained, and the influence of various parameters on its time-varying stiffness characteristics is further investigated. An equivalent stiffness method for the elastic ring is proposed, which improves accuracy by more than 3% at low speeds compared to traditional methods. Using this equivalent method, the effects of parameters such as the number of ring protrusions, protrusion width, protrusion angle, elastic ring thickness, and oil film eccentricity on the pressure distribution of the inner and outer oil films are analyzed. The results indicate that an increase in the number of elastic rings, protrusion width, axial length, and ring thickness leads to a rise in stiffness, with the number of protrusions having the strongest effect and the axial length having the weakest effect. Additionally, as the number of protrusions, protrusion width, and protrusion angle increase, both the damping and stiffness of the inner and outer oil films decrease by approximately 10%, with a more significant impact on the outer oil film than on the inner oil film. When the axial length and oil film eccentricity increase, both the damping and stiffness of the inner and outer oil films also increase, with the inner oil film being highly sensitive to eccentricity. However, excessive eccentricity enhances the nonlinearity of the oil film. The findings of this study provide a theoretical foundation for the design, application, and maintenance of combination bearings incorporating elastic ring squeeze film dampers. Full article

Despite great research effort in recent decades, cavitation in hydrodynamic journal bearings is still a not completely understood phenomenon. In particular, it is unclear which proportions of different cavitation types are present in a bearing. Novel experimental results show a clear deviation from the predictions of hydrodynamic lubrication theory. This article presents a new approach for modeling cavitation in hydrodynamic bearings by using computational fluid dynamics with the volume of fluid method and a phase of non-condensable gas in the lubrication oil. The validation of the model is achieved through the simulation of a large Offset-Halves Bearing and a subsequent comparison of the results with various experimental data, including the fractional film content. In the results, cavitation also occurs in the convergent gap due to a pressure drop caused by inertia forces. The findings indicate that the cavitation effects in oil-lubricated hydrodynamic bearings are caused by a special form of gaseous cavitation, designated as pseudo-cavitation. The presented model with non-condensable gas is able to reproduce the observed phenomena excellently. Full article

Turbulence and instability problems are unavoidable challenges for fluid film bearings as rotation speed continues to rise. This paper investigates the effect of turbulence on the dynamic characteristics of two non-circular journal bearings, hybrid two-lobe bearing (TLB) and hybrid three-step recess bearing (TSRB), under large Sommerfeld number conditions. The linear perturbation method and nonlinear trajectory method are employed in this work. The bearing stiffness coefficients, damping coefficients, and threshold speed are determined by solving the perturbed Reynolds equation using the finite element method. Additionally, the bearing nonlinear trajectories are obtained by solving the motion equation and the dynamic Reynolds equation simultaneously. The threshold speed and trajectory spectrum are utilized to evaluate the bearing dynamic characteristics, and the results derived from laminar and turbulence models are compared. The research on those two different types of bearings has yielded a consistent conclusion: under large Sommerfeld number conditions, the onset of turbulence significantly enhances both the stiffness and damping coefficients of the bearings, as well as the onset speed for the appearance of half-frequency components in the trajectory. The findings suggest that turbulence lubrication is beneficial for improving the dynamic characteristics of these non-circular bearings. Full article

The elastic-supported tilting pad journal bearing brings new momentum and opportunities for improving the lubrication performance and dynamic stability of high-speed bearing–rotor systems. The objective of this study is to investigate the dynamic and lubrication characteristics of a dual parallel spring-supported tilting pad journal bearing (DPSTPJB) system under unbalanced journal excitation. Considering the tilting angle and radial displacement of the pads, a 10-DOF dynamic model of the four-pad DPSTPJB system is established, accounting for the effects of unbalanced load, nonlinear fluid film force, and parallel spring force/moment. Numerical solutions are obtained for the dynamic responses of the journal and pads as well as the minimum film thickness and maximum film pressure. The effects of spring stiffness, stiffness ratio, and included angle on journal vibration, minimum film thickness, and maximum film pressure are revealed. The results show that the parallel spring parameters have a positive effect on the optimization of bearing performance with an optimal stiffness ratio that minimizes journal vibration and optimizes fluid film thickness and pressure. This research provides a theoretical basis for the optimization design and application of the DPSTPJB. Full article

This study addresses the problem of the automated synthesis of active fluid film bearings optimized for their adjustable design for new generations of turbomachines. The developed methodology proposes a criterion describing the ability of a bearing’s mechanical design to effectively implement control actions along with its energy efficiency and stability properties considered in a solved multi-objective optimization problem. The design process of actively lubricated journal bearings was investigated in the context of the proposed approach. A multi-objective optimization problem was solved with heuristic algorithms. An analysis of the results obtained with the MOGA and MOPSO algorithm revealed their shortcomings emerging in such problems. The MOPSO algorithm was improved to expand the range and uniformity of the distribution of solutions in the resulting Pareto set and to speed up calculations. Four bearing configurations with significantly different properties were selected from the obtained set of solutions, manufactured and experimentally tested, showing the good agreement between the actual parameters and those set during the design procedure. The results substantiate the applicability of the proposed theoretical and computational tools for designing active fluid film bearings with pre-specified properties to meet the comprehensive requirements of the energy efficiency, reliability and service life of turbomachines. Full article

In the present study, an effort was made to determine the effects of a porous matrix with different viscosities on the dynamic and static behaviors of rough short journal bearings taking into account the action of a squeezing film under varying loads without journal rotation. The micropolar fluid was regarded as a lubricant that contained microstructure additives in both the porous region and the film region. By applying Darcy’s law for micropolar fluids through a porous matrix and stochastic theory related to uneven surfaces, a standardized Reynolds-type equation was extrapolated. Two scenarios with a stable and an alternating applied load were analyzed. The impacts of variations in viscosity, the porous medium, and roughness on a short journal bearing were examined. We inspected the dynamic and static behaviors of the journal bearing. We found that the velocity of the journal center with a micropolar fluid decreased when there was a cyclic load, and the impact of variations in the viscosity and porous matrix diminished the load capacity and pressure in the squeeze film and increased the velocity of the journal center. Full article

Studying rotor-bearing systems involving fluid film bearings is essential for designing and assessing the dynamic responses and performance of rotating machinery. They are involved in many applications such as pumps, turbines, and engines. Water-lubricated bearings are often used in many applications where the use of oil-based lubricants is not desirable, such as in environmentally sensitive areas such as water desalination. In this study, dynamic analysis is performed to identify the stability regions that prevent the application of water-lubricated journal bearings. This is achieved by solving the system equations of motion and then using an infinitesimal perturbation method to evaluate the second-order bearing coefficients of a journal bearing. In this paper, a steel shaft supported by two symmetrical journal bearings was used to investigate the system stability analysis. A test rig is designed and manufactured to examine the rotor’s dynamic behavior and verify the theoretical outcomes of the FE model, utilizing the bearing coefficients based on second-order analysis. Furthermore, this study compares the two fluids, both theoretically and experimentally, investigating their impact on the rotor-bearing system at different rotational speeds. The theoretical findings indicate that the threshold speed for journal bearings is significantly higher when using water as the lubricant fluid film compared to using oil as the lubricant fluid. Additionally, because of the low viscosity of water, water-lubricated bearings are susceptible to significant wear and noise in operating conditions. Our experiments show that an oil lubricant provides less response than a water lubricant for unbalanced rotors within the tested speed range. Full article

As the transmission component in mechanical systems, hydrodynamic journal bearing is widely used in large electromechanical equipment. The instability of the hydrodynamic journal bearing often results in mechanical wear and damage, which may cause maintenance shutdowns and significant financial losses. Accordingly, assessing the hydrodynamic journal bearing online is a highly effective approach to guaranteeing reliability. To analyze oil film thickness distribution under various assembly characteristics, this paper proposes a Fluid–Solid coupling analysis method based on hydrodynamic lubrication theory and Hertzian elastic deformation theory. The novelty is that the difference between the oil film thicknesses at the same measuring angle within the two opposing faces of the bearing shell is taken as the assessment parameter, which can directly indicate the deviation degree of the stator axis. Comparison of simulation and experimental results validated that the proposed method exhibits exceptional accuracy in practical applications. Full article

The development of reusable liquid rocket turbopumps has gradually highlighted the disadvantages of rolling bearings, particularly the contradiction between long service life and high rotational speed. It is critical to explore a feasible bearing scheme offering a long wear life and high stability to replace the existing rolling bearings. In this study, liquid nitrogen is adopted to simulate the ultra-low temperature environment of liquid rocket turbopumps, and theoretical evaluations of the lubrication performance of thrust-type foil bearings in liquid nitrogen are conducted. A link-spring model for the bump foil structure and a thin-plate finite element model for the top foil structure are established. The static and dynamic characteristics of the bearings are analyzed using methods including the finite difference method, the Newton–Raphson iteration method, and the finite element method. Detailed analysis includes the effects of factors such as rotational speed, fluid film thickness, thrust disk tilt angle, and the friction coefficient of the bump foil interface on the static and dynamic characteristics of thrust-type foil bearings. The research results indicate that thrust-type foil bearings have a good load-carrying capacity and low frictional power consumption. The adaptive deformation of the foil structure increases the fluid film thickness, preventing dry friction due to direct contact between the rotor journal and the bearing surface. When faced with thrust disk tilt, the direct translational stiffness and damping coefficient of the bearing do not undergo significant changes, ensuring system stability. Based on the results of this study, the exceptional performance characteristics of thrust-type foil bearings make them a promising alternative to rolling bearings for the development of reusable liquid rocket turbopumps. Full article

The modification of surface geometries to reduce friction is an omnipresent topic of research. In nature, different low-friction surfaces, such as fish skins, exist. To transfer this knowledge to technical applications, for example, to journal or plain bearings, many numerical and experimental studies of textured surfaces have been performed. In this work, the influence of the geometric parameters (texture length $l$, width $b$, angle $\alpha$ and start position $x_{start})$ of a wedge-shaped texture on three different convergent oil film gaps was analyzed in full-film lubrication and compared with untextured oil film gaps. With the aid of a CFD (computational fluid dynamics) model, a comprehensive variation study was conducted, and the best-performing wedge-shaped texture was determined. The results show that an open texture at the inlet provides the largest improvement. Furthermore, it can be observed that the optimal relative texture width and absolute inlet height for the three investigated oil film gaps are similar. In contrast to the volume flow of the untextured geometry, the volume flow of the textured one is significantly higher, especially that perpendicular to the movement direction. Full article

Contrary to conventional journal bearings, which operate using oil-based substances, water-lubricated bearings (WLBs) utilize water and, thus, constitute a more environmentally responsible solution. The shipping industry, among others, as already been introduced to this technology with a lot of commercial ships using water-lubricated stern tube systems; in other cases, hydropower plants manage to keep up with the strict environmental regulations by implementing the use of WLBs in water turbines. However, there are a lot of challenges when it comes to transitioning from conventional bearings to water-based ones. Such challenges are caused by the low viscosity of water and lead to phenomena of high complexity. Such phenomena are related but not limited to cavitation and turbulent flow due to the interaction between the lubricating water and bearing surface. In this study, a numerical method will be used to simulate the fluid film and bearing geometries in order to perform a thermo-elastohydrodynamic (TEHD) analysis. The dynamic characteristics of the bearing will be calculated and the results will be discussed. The novelty of the study is evident in but not limited to the determination of the elastic deformation of a WLB during operation, as well as the effect of surface roughness, cavitation, and thermal effects on bearing characteristics. Full article

Disturbances caused as a result of the misalignment and axial motion of the journal affect the characteristics of the rotor-bearing system. This paper aims to propose an algorithm for the theoretical analysis of a rotor-bearing system that considers these disturbances. A theoretical model for a journal bearing considering disturbances is given. The dynamic equations for a rigid rotor-bearing system are introduced. A detailed algorithm that can simultaneously solve the rotor-dynamic equations and the Reynolds equation is proposed. The static performance, such as the bearing attitude angle and the fluid film pressure, are given, and dynamic characteristics such as the nonlinear dynamic responses and the axial orbits of a rigid rotor-bearing system are presented. The hydrodynamic effect of the bearing is enhanced by the axial disturbance. Disturbances in the circumferential and radial directions lead to variations in the fluid film thickness distribution in the axial direction and the offset of the fluid film pressure distribution in the axial direction. When these disturbances work together, the variation trend is more obvious and affects the capacity and dynamic characteristics of the bearing. When the L/D value of the bearing increases, the clearance between the journal and the bearing decreases rapidly. When the value reaches a certain limit, contact and collision might occur. The theoretical analysis method and the algorithm proposed for a rotor-bearing system considering several disturbances could enhance the design level for a bearing and rotor-bearing system. Full article

This paper is a review of the literature about CFD modeling and analysis of journal, thrust, and aerostatic bearings; the advantages and disadvantages of each are specified, and the bearing problems that have been analyzed are discussed to improve their designs and performance. A CFD transient analysis of journal bearings was conducted using the dynamic mesh method together with movement algorithms while keeping a structured mesh of a good quality in the ANSYS Fluent software to determine the equilibrium position of the journal and calculate the dynamic coefficients. Finally, areas of opportunity for analyzing and designing fluid film bearings to improve their performance are proposed. Full article

In order to investigate the turbulent lubrication performance of a textured hydrodynamic journal bearing (THJB), a model of turbulent lubrication was established in this paper. The variations in the Reynolds number, oil film thickness, oil film pressure, bearing capacity, attitude angle, and side leakage flow with structural and working parameters were studied, and the axis whirl orbit was further analyzed. The results show that turbulent lubrication is suitable for the actual operating conditions of THJBs. The Reynolds number decreases with the eccentricity ratio in the pressure-bearing zone but increases with rotational speeds, whereas the variation in the maximum oil film pressure increases and the minimum oil film thickness decreases with the eccentricity ratio under various Reynolds numbers. The bearing capacity decreases with the dimple diameter, depth, oil film thickness, and clearance ratio but increases with the length/diameter ratio and dimple spacing. As the eccentricity ratio increases, the attitude angle decreases, but the side leakage flow increases. In addition, the system tends to be unstable as the rotational speed and length/diameter ratio increase, and the friction and wear on the surface are three-body friction. This work not only helps in analyzing the characteristics of a THJB under actual operating conditions but also provides support for research on the simulation of THJB’s lubrication mechanism of THJB via computational fluid dynamics. Full article