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Keywords = flat plate collectors

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31 pages, 2649 KB  
Article
Stepwise Single-Axis Tracking of Flat-Plate Solar Collectors: Optimal Rotation Step Size in a Continental Climate
by Robert Kowalik and Aleksandar Nešović
Energies 2025, 18(21), 5776; https://doi.org/10.3390/en18215776 - 1 Nov 2025
Viewed by 314
Abstract
This study investigates the effect of rotation step size on the performance of flat-plate solar collectors (FPSC) equipped with single-axis tracking. Numerical simulations were carried out in EnergyPlus, coupled with a custom Python interface enabling dynamic control of collector orientation. The analysis was [...] Read more.
This study investigates the effect of rotation step size on the performance of flat-plate solar collectors (FPSC) equipped with single-axis tracking. Numerical simulations were carried out in EnergyPlus, coupled with a custom Python interface enabling dynamic control of collector orientation. The analysis was carried out for the city of Kragujevac in Serbia, located in a temperate continental climate zone, based on five representative summer days (3 July–29 September) to account for seasonal variability. Three collector types with different efficiency parameters were considered, and inlet water temperatures of 20 °C, 30 °C, and 40 °C were applied to represent typical operating conditions. The results show that single-axis tracking increased the incident irradiance by up to 28% and the useful seasonal heat gain by up to 25% compared to the fixed configuration. Continuous tracking (ψ = 1°) achieved the highest energy yield but required 181 daily movements, which makes it mechanically demanding. Stepwise tracking with ψ = 10–15° retained more than 90–95% of the energy benefit of continuous tracking while reducing the number of daily movements to 13–19. For larger steps (ψ = 45–90°), the advantage of tracking decreased sharply, with thermal output only 5–10% higher than the fixed case. Increasing the inlet temperature from 20 °C to 40 °C reduced seasonal heat gain by approximately 30% across all scenarios. Overall, the findings indicate that relative single-axis tracking with ψ between 10° and 15° provides the most practical balance between energy efficiency, reliability, and economic viability, making it well-suited for residential-scale solar thermal systems. This is the first study to quantify how discrete rotation steps in single-axis tracking affect both thermal and economic performance of flat-plate collectors. The proposed EnergyPlus–Python model demonstrates that a 10–15° step offers 90–95% of the continuous-tracking energy gain while reducing actuator motion by ~85%. The results provide practical guidance for optimizing low-cost solar-thermal tracking in continental climates. Full article
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13 pages, 999 KB  
Article
Statistical Analysis of Heat Transfer Effects on Flow Patterns Maps in a Flat-Plate Collector/Evaporator with R600a Under Variable Tilt Angles
by William Quitiaquez, Isaac Simbaña, Alex Herrera, Patricio Quitiaquez, César Nieto-Londoño, Erika Pilataxi, Anthony Xavier Andrade and Yoalbys Retirado-Mediaceja
Processes 2025, 13(11), 3419; https://doi.org/10.3390/pr13113419 - 24 Oct 2025
Viewed by 325
Abstract
This present investigative work proceeds with the statistical study of the heat transfer coefficient (CTC) in the different flow transitions that are formed in a horizontal pipe with variation in the angles of inclination in a collector/evaporator component of a heat pump of [...] Read more.
This present investigative work proceeds with the statistical study of the heat transfer coefficient (CTC) in the different flow transitions that are formed in a horizontal pipe with variation in the angles of inclination in a collector/evaporator component of a heat pump of solar assisted direct expansion (DX-SAHP) by using R600a refrigerant as working fluid in Quito - Ecuador. The dimensions of the collector/evaporator are 3.8 and 1000 mm inside diameter and length, respectively. To determine the results obtained, five practical tests are carried out with inclination angles of 10, 20, 30, 40 and 45°, with speeds or mass flows that vary between 203.24 and 222.28 kg·m−2·s−1, the heat fluxes reached values between 200.58 and 507.23 W·m−2. The correlations proposed by Kattan, Kundu, and Mohseni, and the experimental data were considered for the analysis of the effects of heat transfer on flow patterns. The results obtained from the investigation show that the maximum CTC is 6163.83 W·m−2·K−1 with an inclination angle of 45°. Statistical analysis was performed considering the direction of Pearson presented results that for the angle of inclination of 10° a greater inverse direction of −0.316 is obtained. Full article
(This article belongs to the Special Issue Numerical Simulation of Flow and Heat Transfer Processes)
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32 pages, 4620 KB  
Article
Unveiling the Potential of Solar-Powered Multistage Hollow Fiber WGMD: A Transient Performance Evaluation
by Mohamed O. Elbessomy, Kareem W. Farghaly, Osama A. Elsamni, Samy M. Elsherbiny, Ahmed Rezk and Mahmoud B. Elsheniti
Membranes 2025, 15(10), 318; https://doi.org/10.3390/membranes15100318 - 16 Oct 2025
Viewed by 576
Abstract
Solar-energy-driven membrane distillation provides a sustainable pathway to mitigate freshwater scarcity by utilizing an abundant renewable heat source. This study develops a two-dimensional axisymmetric computational fluid dynamics (CFD) model to simulate the transient performance of a hollow fiber water gap membrane distillation (HF-WGMD) [...] Read more.
Solar-energy-driven membrane distillation provides a sustainable pathway to mitigate freshwater scarcity by utilizing an abundant renewable heat source. This study develops a two-dimensional axisymmetric computational fluid dynamics (CFD) model to simulate the transient performance of a hollow fiber water gap membrane distillation (HF-WGMD) module integrated with flat-plate solar collectors (FPCs). A lumped-parameter transient FPC model is coupled with the CFD framework to predict feed water temperature under time-varying solar irradiation, evaluated across four representative days in a Mediterranean city. The model is validated against experimental data, showing strong agreement. A comprehensive parametric analysis reveals that increasing the collector area from 10 to 50 m2 enhances the average water flux by a factor of 6.4, reaching 10.9 kg/(m2h), while other parameters such as collector width, tube number and working fluid flow rate exert comparatively minor effects. The module flux strongly correlates with solar intensity, achieving a maximum instantaneous value of 18.4 kg/(m2h) with 35 m2 collectors. Multistage HF-WGMD configurations are further investigated, demonstrating substantial reductions in solar energy demand due to internal thermal recovery by the cooling stream. A 40-stage system operating with only 10 m2 of solar collectors achieves an average specific thermal energy consumption of 424 kWh/m3, while the overall solar desalination efficiency improves dramatically from 2.6% for a single-stage system with 50 m2 collectors to 57.5% for the multistage configuration. The proposed system achieves a maximum freshwater productivity of 51.5 kg/day, highlighting the viability and optimization potential of solar-driven HF-WGMD desalination. Full article
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38 pages, 6482 KB  
Review
Solar Heat for Industrial Processes (SHIP): An Overview of Its Categories and a Review of Its Recent Progress
by Osama A. Marzouk
Solar 2025, 5(4), 46; https://doi.org/10.3390/solar5040046 - 11 Oct 2025
Cited by 1 | Viewed by 807
Abstract
The term SHIP (solar heat for industrial processes) or SHIPs (solar heat for industrial plants) refers to the use of collected solar radiation for meeting industrial heat demands, rather than for electricity generation. The global thermal capacity of SHIP systems at the end [...] Read more.
The term SHIP (solar heat for industrial processes) or SHIPs (solar heat for industrial plants) refers to the use of collected solar radiation for meeting industrial heat demands, rather than for electricity generation. The global thermal capacity of SHIP systems at the end of 2024 stood slightly above 1 GWth, which is comparable to the electric power capacity of a single power station. Despite this relatively small presence, SHIP systems play an important role in rendering industrial processes sustainable. There are two aims in the current study. The first aim is to cover various types of SHIP systems based on the variety of their collector designs, operational temperatures, applications, radiation concentration options, and solar tracking options. SHIP designs can be as simple as unglazed solar collectors (USCs), having a stationary structure without any radiation concentration. On the other hand, SHIP designs can be as complicated as solar power towers (SPTs), having a two-axis solar tracking mechanism with point-focused concentration of the solar radiation. The second aim is to shed some light on the status of SHIP deployment globally, particularly in 2024. This includes a drop during the COVID-19 pandemic. The findings of the current study show that more than 1300 SHIP systems were commissioned worldwide by the end of 2024 (cumulative number), constituting a cumulative thermal capacity of 1071.4 MWth, with a total collector area of 1,531,600 m2. In 2024 alone, 120.3 MWth of thermal capacity was introduced in 106 SHIP systems having a total collector area of 171,874 m2. In 2024, 65.9% of the installed global thermal capacity of SHIP systems belonged to the parabolic trough collectors (PTCs), and another 22% of this installed global thermal capacity was attributed to the unevacuated flat plate collectors (FPC-Us). Considering the 106 SHIP systems installed in 2024, the average collector area per system was 1621.4 m2/project. However, this area largely depends on the SHIP category, where it is much higher for parabolic trough collectors (37,740.5 m2/project) but lower for flat plate collectors (805.2 m2/project), and it is lowest for unglazed solar collectors (163.0 m2/project). The study anticipates large deployment in SHIP systems (particularly the PTC type) in 2026 in alignment with gigascale solar-steam utilization in alumina production. Several recommendations are provided with regard to the SHIP sector. Full article
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15 pages, 4551 KB  
Article
Solar Energy: An Optical Analysis for Regions Located in Intertropical Zones
by Omar F. Rojas-Moreno, Leonel Paredes-Madrid, Carlos Ramón Batista-Rodríguez, Luis Fernando Castañeda-Melo and Felipe M. Galleguillos-Madrid
Energies 2025, 18(19), 5266; https://doi.org/10.3390/en18195266 - 3 Oct 2025
Viewed by 438
Abstract
The sun represents a potential opportunity for sustainable energy production. The study of solar energy harvesting reinforces this promise, with studies simulating different operating environments by estimating the sun’s orientation toward the south or north, depending on the planet’s location. However, studies for [...] Read more.
The sun represents a potential opportunity for sustainable energy production. The study of solar energy harvesting reinforces this promise, with studies simulating different operating environments by estimating the sun’s orientation toward the south or north, depending on the planet’s location. However, studies for latitudes between 23° South and 23° North are a little-explored area. This research investigates different energy harvesting scenarios in flat-plate collectors, combining different possibilities throughout the year, analyzing the amount of energy captured using algorithms and Monte Carlo simulation. The methodology allows predicting efficiencies above 36% simply by rotating the harvesting devices from north to south or vice versa just twice a year. Full article
(This article belongs to the Special Issue Advances in Solar Systems and Energy Efficiency: 2nd Edition)
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20 pages, 2880 KB  
Article
Operational Study of a Solar Thermal Installation with Recirculation for Industrial Applications
by Jazmin Martínez-Sánchez, Guillermo Martínez-Rodríguez, Cristobal R. Diaz-de-Leon and Juan-Carlos Baltazar
Energies 2025, 18(18), 4927; https://doi.org/10.3390/en18184927 - 16 Sep 2025
Viewed by 425
Abstract
The solar thermal collector network (SCN) and the thermal energy storage system (TES) represent 90% of the solar thermal installation (STI) total costs. STI occupies 30 hectares, and any reduction is significant for the environment. The proposed approach, which includes a solar thermal [...] Read more.
The solar thermal collector network (SCN) and the thermal energy storage system (TES) represent 90% of the solar thermal installation (STI) total costs. STI occupies 30 hectares, and any reduction is significant for the environment. The proposed approach, which includes a solar thermal plant with recirculation, a mixer, and a heat exchanger, reduces investment costs and environmental impact. It facilitates mixing in a simple tank. The developed methodology reduces the number of collectors and the size of the storage system. An industrial-powdered milk process is the case study. Two scenarios and the base case were evaluated. The four seasons and critical meteorological conditions were considered. Scenario one, without a heat exchanger, presents energy surpluses in three seasons. The second scenario, with a heat exchanger, heats the feedwater and guarantees the heat load and target temperature on critical days of the year. In this second scenario, it is possible to reduce the tank filling time from 8 to 7 h. Up to five parallels were reduced in both scenarios, with mass flow of 0.125 kg/s and up to 3.75% of the total tank volume of 52.65 m3 (mass flow 0.075 kg/s). The optimized system is cost-effective, and 10.20% of the total cost was reduced. This methodology can be applied to any low-temperature STI. Full article
(This article belongs to the Special Issue Advances in Energy Efficiency and Control Systems)
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24 pages, 2893 KB  
Article
Techno-Economic Analysis and Assessment of an Innovative Solar Hybrid Photovoltaic Thermal Collector for Transient Net Zero Emissions
by Abdelhakim Hassabou, Sadiq H. Melhim and Rima J. Isaifan
Sustainability 2025, 17(18), 8304; https://doi.org/10.3390/su17188304 - 16 Sep 2025
Cited by 1 | Viewed by 1206
Abstract
Achieving net-zero emissions in arid and high-solar-yield regions demands innovative, cost-effective, and scalable energy technologies. This study conducts a comprehensive techno-economic analysis and assessment of a novel hybrid photovoltaic–thermal solar collector (U.S. Patent No. 11,431,289) that integrates a reverse flat plate collector and [...] Read more.
Achieving net-zero emissions in arid and high-solar-yield regions demands innovative, cost-effective, and scalable energy technologies. This study conducts a comprehensive techno-economic analysis and assessment of a novel hybrid photovoltaic–thermal solar collector (U.S. Patent No. 11,431,289) that integrates a reverse flat plate collector and mini-concentrating solar thermal elements. The system was tested in Qatar and Germany and simulated via a System Advising Model tool with typical meteorological year data. The system demonstrated a combined efficiency exceeding 90%, delivering both electricity and thermal energy at temperatures up to 170 °C and pressures up to 10 bars. Compared to conventional photovoltaic–thermal systems capped below 80 °C, the system achieves a heat-to-power ratio of 6:1, offering an exceptional exergy performance and broader industrial applications. A comparative financial analysis of 120 MW utility-scale configurations shows that the PVT + ORC option yields a Levelized Cost of Energy of $44/MWh, significantly outperforming PV + CSP ($82.8/MWh) and PV + BESS ($132.3/MWh). In addition, the capital expenditure is reduced by over 50%, and the system requires 40–60% less land, offering a transformative solution for off-grid data centers, water desalination (producing up to 300,000 m3/day using MED), district cooling, and industrial process heat. The energy payback time is shortened to less than 4.5 years, with lifecycle CO2 savings of up to 1.8 tons/MWh. Additionally, the integration with Organic Rankine Cycle (ORC) systems ensures 24/7 dispatchable power without reliance on batteries or molten salt. Positioned as a next-generation solar platform, the Hassabou system presents a climate-resilient, modular, and economical alternative to current hybrid solar technologies. This work advances the deployment readiness of integrated solar-thermal technologies aligned with national decarbonization strategies across MENA and Sub-Saharan Africa, addressing urgent needs for energy security, water access, and industrial decarbonization. Full article
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7 pages, 1280 KB  
Proceeding Paper
Performance Analysis of a Novel Solar-Assisted Desiccant Wheel-Based Heating and Humidification System
by Muhammad Usman, Muhammad Usman, Owais Ahmad, Awais Mansoor, Farhan Ali, Abdul Moiz and Muzaffar Ali
Mater. Proc. 2025, 23(1), 20; https://doi.org/10.3390/materproc2025023020 - 15 Aug 2025
Viewed by 341
Abstract
The building sector accounts for nearly 40% of global primary energy consumption, with heating, ventilation, and air conditioning (HVAC) systems contributing significantly to energy use and greenhouse gas emissions. Conventional HVAC systems face challenges in addressing humidity control and efficiency, particularly in cold [...] Read more.
The building sector accounts for nearly 40% of global primary energy consumption, with heating, ventilation, and air conditioning (HVAC) systems contributing significantly to energy use and greenhouse gas emissions. Conventional HVAC systems face challenges in addressing humidity control and efficiency, particularly in cold and dry climates. This research demonstrates the development and transient simulation of a novel solar-assisted desiccant wheel-based system for heating and humidification (SDHH) in Taxila, Pakistan. The proposed system includes a desiccant wheel, heat wheel, water-to-air heat exchanger, and a direct evaporative cooler. An array of flat plate collectors supply hot water to the heat exchanger. TRNSYS simulations investigated the performance of SDHH by evaluating heating capacity, humidification, and indoor temperature and humidity values in winter. Results show that the SDHH system maintained the required temperature in the zone and improved the zone humidity level. The desiccant wheel increased the absolute humidity of product air by 0.003 kg/kg. The average indoor temperature was 21 °C, and the average absolute humidity was around 0.008 kg/kg. These results justify using the proposed system in dry and cold climate conditions. Full article
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17 pages, 483 KB  
Article
A New Model to Investigate Effect of Heat Conduction Between Tubes on Overall Performance of a Coil Absorber for Flat-Plate Solar Collectors
by Elena G. Martínez-Morales, Ricardo Romero-Méndez, Francisco G. Pérez-Gutiérrez and Pedro García-Zugasti
Energies 2025, 18(16), 4360; https://doi.org/10.3390/en18164360 - 15 Aug 2025
Viewed by 550
Abstract
Solar heaters are a sustainable solution to lower operating heating costs for diverse applications. Improving the design of these devices promotes the adoption of this technology to reduce the environmental impact of traditional gas water heaters. The present paper studies heat transfer along [...] Read more.
Solar heaters are a sustainable solution to lower operating heating costs for diverse applications. Improving the design of these devices promotes the adoption of this technology to reduce the environmental impact of traditional gas water heaters. The present paper studies heat transfer along the plate-fins of serpentine-type flat-plate solar collectors. The focus of this investigation is the analysis of tube-to-tube thermal conduction through the absorbent plate and its effect on the heat gain of the circulating fluid. The model used here does not consider the adiabatic boundary condition in the plate mid-distance between tubes but applies the prescribed temperatures of the tubes as a boundary condition for the plate-fins. This type of boundary condition allows for heat conduction between rows of tubes. The analysis demonstrates that tube-to-tube heat conduction along the absorber plate has a detrimental effect on the heat gain of the circulating fluid. This effect is responsible for a decrease of up to 10% of the circulating fluid heat gain. This investigation defines the set of parameters that affect the performance of plate solar heaters because of tube-to-tube thermal conduction along the plates, and it helps to choose operation and designs parameters, leading to better design of these devices. Full article
(This article belongs to the Section A2: Solar Energy and Photovoltaic Systems)
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17 pages, 6882 KB  
Article
Development and Evaluation of a Solar Milk Pasteurizer for the Savanna Ecological Zones of West Africa
by Iddrisu Ibrahim, Paul Tengey, Kelci Mikayla Lawrence, Joseph Atia Ayariga, Fortune Akabanda, Grace Yawa Aduve, Junhuan Xu, Robertson K. Boakai, Olufemi S. Ajayi and James Owusu-Kwarteng
Solar 2025, 5(3), 38; https://doi.org/10.3390/solar5030038 - 4 Aug 2025
Viewed by 860
Abstract
In many developing African countries, milk safety is often managed through traditional methods such as fermentation or boiling over firewood. While these approaches reduce some microbial risks, they present critical limitations. Firewood dependency contributes to deforestation, depletion of agricultural residues, and loss of [...] Read more.
In many developing African countries, milk safety is often managed through traditional methods such as fermentation or boiling over firewood. While these approaches reduce some microbial risks, they present critical limitations. Firewood dependency contributes to deforestation, depletion of agricultural residues, and loss of soil fertility, which, in turn, compromise environmental health and food security. Solar pasteurization provides a reliable and sustainable method for thermally inactivating pathogenic microorganisms in milk and other perishable foods at sub-boiling temperatures, preserving its nutritional quality. This study aimed to evaluate the thermal and microbial performance of a low-cost solar milk pasteurization system, hypothesized to effectively reduce microbial contaminants and retain milk quality under natural sunlight. The system was constructed using locally available materials and tailored to the climatic conditions of the Savanna ecological zone in West Africa. A flat-plate glass solar collector was integrated with a 0.15 cm thick stainless steel cylindrical milk vat, featuring a 2.2 cm hot water jacket and 0.5 cm thick aluminum foil insulation. The system was tested in Navrongo, Ghana, under ambient temperatures ranging from 30 °C to 43 °C. The pasteurizer successfully processed up to 8 L of milk per batch, achieving a maximum milk temperature of 74 °C by 14:00 GMT. Microbial analysis revealed a significant reduction in bacterial load, from 6.6 × 106 CFU/mL to 1.0 × 102 CFU/mL, with complete elimination of coliforms. These results confirmed the device’s effectiveness in achieving safe pasteurization levels. The findings demonstrate that this locally built solar pasteurization system is a viable and cost-effective solution for improving milk safety in arid, electricity-limited regions. Its potential scalability also opens avenues for rural entrepreneurship in solar-powered food and water treatment technologies. Full article
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17 pages, 2496 KB  
Article
High-Precision Experimental Data for Thermal Model Validation of Flat-Plate Hybrid Water PV/T Collectors
by Fahad Maoulida, Rabah Djedjig, Mourad Rahim, Mohamed Aboudou Kassim and Mohammed El Ganaoui
Energies 2025, 18(11), 2972; https://doi.org/10.3390/en18112972 - 4 Jun 2025
Viewed by 2191
Abstract
An experimental setup was developed, incorporating a monitored DualSun® photovoltaic–thermal (PV/T) panel and a weather station to continuously record real-time climatic conditions. This setup enables an hour-by-hour comparison between the actual performance observed under real-world conditions and the predictions generated by the [...] Read more.
An experimental setup was developed, incorporating a monitored DualSun® photovoltaic–thermal (PV/T) panel and a weather station to continuously record real-time climatic conditions. This setup enables an hour-by-hour comparison between the actual performance observed under real-world conditions and the predictions generated by the thermal model. The generated dataset was used to evaluate a thermal model derived from the literature, comparing its predictions with measured data. The model adopts a quasi-steady-state, one-dimensional approach based on heat balance equations applied to both the photovoltaic cells and the heat transfer fluid. Conducted during the summer of 2022, the experiment provides valuable insights into the accuracy of the literature-based thermal model under summer meteorological conditions. The results show a good correlation between the experimental data and the model’s predictions. The average deviation observed for the outlet fluid temperature is 0.1 °C during the day and 1.3 °C at night. Consequently, the findings underscore the model’s effectiveness for evaluating daytime performance, while also pointing out its limitations for nighttime predictions, especially when hybrid PV/T collectors are used for applications such as nighttime free cooling. Full article
(This article belongs to the Section A2: Solar Energy and Photovoltaic Systems)
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31 pages, 17047 KB  
Article
Performance Analysis of Solar-Integrated Vapour Compression Air Conditioning System for Multi-Story Residential Buildings in Hot Climates: Energy, Exergy, Economic, and Environmental Insights
by Hussein A. Al Khiro and Rabah Boukhanouf
Energies 2025, 18(11), 2781; https://doi.org/10.3390/en18112781 - 27 May 2025
Cited by 1 | Viewed by 704
Abstract
Decarbonisation in hot climates demands innovative cooling solutions that minimise environmental impact through renewable energy integration and advanced system optimisation. This study investigates the energetic and economic feasibility of a thermo-mechanical vapour compression (TMVC) cooling system that integrates a conventional vapour compression cycle [...] Read more.
Decarbonisation in hot climates demands innovative cooling solutions that minimise environmental impact through renewable energy integration and advanced system optimisation. This study investigates the energetic and economic feasibility of a thermo-mechanical vapour compression (TMVC) cooling system that integrates a conventional vapour compression cycle with an ejector and a thermally driven second-stage compressor powered by solar-heated water from evacuated flat-plate collectors. The system is designed to reduce mechanical compressor work and enhance cooling performance in hot climates. A comprehensive 4E (energy, exergy, economic, and environmental) analysis is conducted for a multi-story residential building in Baghdad, Iraq, with a total floor area of approximately 8000 m2 and a peak cooling demand of 521.75 kW. Numerical simulations were conducted to evaluate various configurations of solar collector areas, thermal storage tank volumes, and collector mass flow rate, aiming to identify the most energy-efficient combinations. These optimal configurations were then assessed from economic and environmental perspectives. Among them, the system featuring a 600 m2 collector area and a 34 m3 storage tank was selected as the optimal case based on its superior electricity savings and energy performance. Specifically, this configuration achieved a 28.28% improvement in the coefficient of performance, a 22.05% reduction in energy consumption, and an average of 15.3 h of daily solar-assisted operation compared to a baseline vapour compression system. These findings highlight the potential of the TMVC system to significantly reduce energy usage and environmental impact, thereby supporting the deployment of sustainable cooling technologies in hot climate regions. Full article
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23 pages, 4405 KB  
Article
Performance Assessment and Heat Transfer Coefficient of Antifreeze Fluids in Low-Temperature Solar Collectors
by Alejandro Zacarías, José M. Cruz, Jorge E. De León-Ruiz, Geydy Gutiérrez-Urueta, Jorge Bedolla, Orlando Guarneros, Guerlin Romage, Ricardo Balcázar, Rubén Mil-Martínez and Simón E. Carranco
Appl. Sci. 2025, 15(8), 4323; https://doi.org/10.3390/app15084323 - 14 Apr 2025
Viewed by 936
Abstract
This study conducts a comparative performance analysis of three different low-temperature solar collector systems: flat plate solar collectors (FPCs), heat pipe evacuated tube solar collectors (HPETCs), and heat pipe flat plate solar collectors (HPFPCs). Key performance parameters, such as heat transfer coefficients, useful [...] Read more.
This study conducts a comparative performance analysis of three different low-temperature solar collector systems: flat plate solar collectors (FPCs), heat pipe evacuated tube solar collectors (HPETCs), and heat pipe flat plate solar collectors (HPFPCs). Key performance parameters, such as heat transfer coefficients, useful heat, and thermal efficiency, are analyzed under varying mass flow rate, fluid temperature, and antifreeze concentration. The objective is to evaluate the thermal performance of these systems using different heat transfer fluids, specifically water, and mixtures of 30% and 50% ethylene glycol and propylene glycol. The performance data indicate that the heat transfer coefficient in the HPFPC diminishes by 28% and 41% when antifreeze is employed at concentrations of 30% and 50%, respectively. Furthermore, the integration of heat pipes with water in a flat plate solar collector results in efficiency enhancements, with respect to FPCs, of up to 13% at a fluid temperature of 30 °C, and up to 21% at 80 °C. At the elevated fluid temperature of 80 °C, an efficiency increase of 13% is observed with a 30% ethylene glycol concentration. The incorporation of heat pipes leads to an efficiency improvement of up to 6.5% in comparison to traditional flat plate solar collectors. This study highlights the significant impact of fluid properties, affecting the convective heat transfer coefficient, on the overall efficiency of solar collectors, emphasizing the importance of optimizing fluid composition and operating conditions for enhanced thermal performance. Full article
(This article belongs to the Section Energy Science and Technology)
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17 pages, 5713 KB  
Article
Gradient Optimization Algorithm for Structural Optimization and Performance Analysis of the Solar Air Collector
by Yaran Wang, Yuran Zhang, Fang Ji, Wei Fan, Yan Jiang, Rui Zhao, Jiaxuan Pu, Zhihao He and Shen Wei
Sustainability 2025, 17(6), 2695; https://doi.org/10.3390/su17062695 - 18 Mar 2025
Viewed by 667
Abstract
The solar air collector (SAC) is one of the key technologies for space heating, with various designs proposed to enhance heat collection, but increasing design complexity makes determining the optimal structure more challenging. In this paper, a gradient optimization method, based on heat [...] Read more.
The solar air collector (SAC) is one of the key technologies for space heating, with various designs proposed to enhance heat collection, but increasing design complexity makes determining the optimal structure more challenging. In this paper, a gradient optimization method, based on heat transfer and optical models, is established for the structural optimization of SAC and applied to the triangular solar air collector (TSAC). With maximum heat collection during the heating season as the objective function, the TSAC side material and the absorber angles are optimized. The performance improvement of the TSAC before and after optimization is analyzed, and the applicability of the optimized TSAC is compared with traditional flat-plate solar air collectors (FSACs) in different climate and solar resource zones. The results indicate that the heat collection of the TSAC increased by 19.2% and the operating time increased by 106 h after optimization. In various zones, the heat collection of TSAC is superior to that of FSAC, with an average increase of 18.1%. Full article
(This article belongs to the Section Environmental Sustainability and Applications)
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25 pages, 4096 KB  
Article
Performance Analysis of Solar Collector Integrated with Porous Metallic Foam
by Vismay Kulkarni, Abhishek Singh Kashyap, Mayur Pal and Himanshu Tyagi
Appl. Sci. 2025, 15(5), 2432; https://doi.org/10.3390/app15052432 - 24 Feb 2025
Viewed by 1050
Abstract
The use of solar energy is a promising solution to reduce dependence on fossil fuels. Flat-plate collectors (FPCs) are commonly employed to harness solar energy, but their performance is often limited by thermal resistance, surface deterioration, and inefficient heat dissipation. This study investigates [...] Read more.
The use of solar energy is a promising solution to reduce dependence on fossil fuels. Flat-plate collectors (FPCs) are commonly employed to harness solar energy, but their performance is often limited by thermal resistance, surface deterioration, and inefficient heat dissipation. This study investigates the performance enhancement of an FPC integrated with porous copper foam through numerical simulations. The porous foam increases surface area and improves heat transfer by creating a complex flow path for the working fluid. Key parameters such as the porous foam height ratio (S), Darcy number (Da), and volumetric flow rate (V˙) are analysed to determine their impact on thermal performance. The results indicate that a maximum Nusselt number (Nu) of 28.85 and an outlet temperature of 306.81 K is obtained for S = 1. A decrease in Da from 10−2 to 10−6 and an increase in V˙ from 0.25 L/min to 1 L/min enhance the Nu by 5.7% and 8.8%, respectively. The friction factor (f) increases with increases in S, a decrease in Da and an increase in V˙. The performance evaluation criteria (PEC) are obtained to be maximum at S = 0.4, Da = 10−2 and V˙ = 0.25 L/min. These findings demonstrate the potential of porous copper foam in improving FPC efficiency. Full article
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