Search Results (65)

Advanced ceramics are known for their lightweight, high-temperature resistance, corrosion resistance, and biocompatibility. They are crucial in energy conversion, environmental protection, and aerospace fields. This review highlights the recent advancements in ceramic matrix composites, high-entropy ceramics, and polymer-derived ceramics, alongside various fabrication techniques such as three-dimensional printing, advanced sintering, and electric-field-assisted joining. Beyond the fabrication process, we emphasize how different processing methods impact microstructure, transport properties, and performance metrics relevant to catalysis. Additive manufacturing routes, such as direct ink writing, digital light processing, and binder jetting, are discussed and normalized based on factors such as relative density, grain size, pore architecture, and shrinkage. Cold and flash sintering methods are also examined, focusing on grain-boundary chemistry, dopant compatibility, and scalability for catalyst supports. Additionally, polymer-derived ceramics (SiOC, SiCN, SiBCN) are reviewed in terms of their catalytic performance in hydrogen evolution reaction, oxygen evolution reaction, oxygen reduction reaction, and CO₂ reduction reaction. CeO₂-ZrO₂ composites are particularly highlighted for their use in environmental catalysis and high-temperature gas sensing. Furthermore, insights on the future industrialization, cross-disciplinary integration, and performance improvements in catalytic applications are provided. Full article

Silver nanowire transparent conductive films (AgNW TCFs), as a promising new generation of transparent electrode materials poised to replace ITO, have long been plagued by inadequate optoelectronic performance. Herein, flash lamp sintering was used to facilitate rapid welding of TCFs, and the effects of process parameters and TCFs’ characteristics on the sintering outcomes were investigated. The leveraging of millisecond-scale intense light pulses of flash lamp sintering can achieve the rapid welding of AgNWs, thereby enhancing the optoelectronic performance of TCFs. The TCFs fabricated from 30 nm diameter AgNWs with an initial sheet resistance of 111 Ω/sq exhibited a reduced sheet resistance of 57 Ω/sq post-sintering, while maintaining a transmittance of 93.3%. The quality factor increased from 4.56 × 10⁻³ to 9.09 × 10⁻³ Ω⁻¹, and the surface roughness decreased from 6.12 to 5.19 nm after sintering. This work holds significant promise for advancing the continuous production of AgNW TCFs using flash lamp sintering technology, potentially paving the way for high-quality, low-cost, and rapid manufacturing of AgNW TCFs. Full article

This study investigates the influence of plasma electrolytic oxidation (PEO) on corrosion resistance of Ti6Al4V alloys produced by direct metal laser sintering (DMLS) for orthopedic implants. PEO (300 s) and flash-PEO (60 s) coatings containing Si, Ca, P, Mg and Zn were applied on both DMLS and wrought Ti6Al4V alloys. Samples, coated and uncoated, were characterized for microstructure, morphology and composition. Electrochemical behaviour was assessed by potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) in simulated body fluid (SBF) at 37 °C. Ion release was quantified by inductively coupled plasma optical emission spectroscopy (ICP-OES). DMLS alloy was more passive than wrought Ti6Al4V, releasing ~60% less Ti and ~25% less Al, but ~900% more V. For both alloys, correlation of corrosion current and ion release indicated that 98–99% of oxidized Ti remained in the passive layer. Flash-PEO produced uniform porous coatings composed of anatase and rutile with ~50% amorphous phase, while PEO yielded heterogeneous layers due to soft sparking. In both cases, coatings were the main source of ions. For the DMLS alloy, the best protection was afforded by flash-PEO, releasing 0.01 μg cm⁻² d⁻¹ Ti, 26 μg cm⁻² d⁻¹ Al, and 0.25 μg cm⁻² d⁻¹ V over 30 days. Full article

Iron smelting is one of the primary sources of carbon emissions. The development of low-carbon ironmaking technologies is essential for the iron and steel industry to realize the “dual carbon” ambition. Hydrogen-based flash ironmaking technology eliminates traditional pretreatment steps such as sintering, pelletizing, and coking while using hydrogen as a reducing agent, significantly reducing carbon emissions. In the present work, a computational fluid dynamics approach is employed to conduct an in-depth analysis of the radiative properties inside the reaction shaft of a flash smelting furnace. The results illustrate that the lowest gas absorption coefficient and volumetric absorption radiation along the radial direction appear at y = 2.84 m, with the values of 0.085 m⁻¹ and 89,364.6 W/m³, respectively, whereas the largest values for these two variables in the axial direction can be obtained at h = 6.14 m with values of 0.128 m⁻¹ and 132,841.11 W/m³. The reduced incident radiation intensity under case 1’s condition led to distinct differences in the radiative temperature compared to the other four cases. The spatial distributions of the particle absorption and scattering coefficients exhibit excellent consistency. The thermal conductivities of all investigated cases depict similar trends along both the axial and radial directions. Volumetric emissive radiation presents a non-linear trend of first increasing and then decreasing, followed by the rise as the height decreases. This study highlights the critical role of hydrogen-based flash ironmaking technology in reducing carbon emissions and provides valuable insights into the radiative characteristics of its reaction shaft under different operating conditions. Full article

This review discusses the groundbreaking advancements in electric current-assisted sintering techniques, specifically Flash Sintering (FS) and Ultrafast High-Temperature Sintering (UHS), for their application in Solid Oxide Fuel Cells (SOFCs). These innovative sintering methods have demonstrated remarkable potential in enhancing the efficiency and quality of SOFC manufacturing by significantly lowering sintering temperatures and durations, thereby mitigating energy consumption and cost. By providing a detailed overview of the mechanisms, process parameters, and material characteristics associated with FS and UHS, this paper sheds light on their pivotal role in the fabrication of SOFC components such as electrolytes, electrodes, multilayered materials, and interconnect coatings. The advantages, challenges, and prospective opportunities of these sintering technologies in propelling SOFC advancements are thoroughly assessed, underlining their transformative impact on the future of clean and efficient energy production technologies. Full article

An electrothermal analysis for barium-titanate-based ceramics is presented, combining the Heywang–Jonker model for the electric resistivity with a heat dissipation mechanism based on natural convection and radiation in a one-dimensional model on the device level with voltage as the control parameter. Both positive-temperature-coefficient (PTC) and negative temperature coefficient (NTC) effects are accounted for through the double Schottky barriers at the grain boundaries of the material. The problem formulated in this way admits uniform and non-uniform multiple-steady-state solutions that do not depend on the external circuit. The numerical bifurcation analysis reveals that the PTC effect gives rise to several multiplicites above the Curie point, whereas the NTC effect is responsible for the thermal runaway (temperature blowup). The thermal runaway phenomenon as a potential thermal shock could be among the possible reasons for the observed thermomechanical failures (delamination fracture). The theoretical results for the NTC regime and the thermal runaway are in agreement with the experimental flash sintering results obtained for barium titanate, and 3% and 8% yttria-stabilized zirconia. Full article

The thermodynamic and kinetic simulations based on the re-assessment of the thermodynamic and kinetic database of the Ni-Ti-Cu system were employed to predict the phenomena of mechanical alloying, spark plasma sintering and thermal properties of the intriguing Ni-Ti-Cu system. Thermodynamic calculations are presented for the stable and unstable phases of NiTiCu materials and support a correlation with the evolving microstructure during the technological process. Also, the thermal conductivity, the thermal diffusivity and the specific heat of spark plasma sintered and aged Cu-alloyed NiTi-based shape memory alloys (NiTiCu) with two compositions, Ni₄₅Ti₅₀Cu₅ and Ni₄₀Ti₅₀Cu₁₀, are evaluated and the influence of mechanical alloying and precipitates on thermal properties is discussed. Measurements of these thermal properties were carried out from 25 °C up to 175 °C using the laser flash method, as well as differential scanning calorimetry. The thermal hysteresis of the 20 mm diameter samples was between 8.8 and 24.5 °C. The observed T₀ temperatures from DSC experimental transformation features are in reasonable accordance with the thermodynamic predictions. The determined k values are between 20.04 and 26.87 W/m K and in agreement with the literature results. Moreover, this paper can provide some suggestions for the preparation of NiTiCu shape memory alloys and their applications. Full article

Light-emission data were collected before, during, and after the occurrence of the flash event in pressureless electric-field-assisted (flash) sintering experiments on ZrO₂: 8 mol% Y₂O₃ (8YSZ) and CeO₂: 20 mol% Sm₂O₃ (20SDC) ceramic green pellets to analyze the luminescent emission from the samples. The experiments were performed at 800 °C with an applied electric field of 100 V·cm⁻¹ at 1 kHz, limiting the electric current to 1 A. Luminescence data were obtained in the 200–1200 nm (ultraviolet–visible–near-infrared) range. The deconvolution of the optical spectra allowed for the identification of emission bands in the visible range due exclusively to the samples. The wavelength maxima of the emission bands in 8YSZ were found to be different from those in 20SDC. It is suggested that these bands might originate from the interaction of the electric current, resulting from the application of the electric field, with the depleted species located at the space-charge region at the grain boundaries of these ceramics. The main results represent a contribution to help to clarify the mechanisms responsible for the fast densification with inhibition of grain growth in electroceramics. Full article

Excellent thermal conductivity is beneficial for the fast heat release during service of cemented carbides. Thus, thermal conductivity is a significant property of cemented carbides, considerably affecting their service life. Still, there is a lack of systematic investigation into the thermal conductivity of two-phase WC-Co-Ni cemented carbides. To remedy this situation, we integrated experiments and models to study its thermal conductivity varying the phase composition, temperature and WC grain size. To conduct the experiments, WC-Co-Ni samples with two-phase structure were designed via the CALPHAD (Calculation of Phase Diagrams) approach and then prepared via the liquid-phase sintering process. Key thermal conductivity measurements of these prepared samples were then taken via LFA (Laser Flash Analysis). As for modeling, the thermal conductivities of (Co, Ni) binder phase and WC hard phase were firstly evaluated through our previously developed models for single-phase solid solutions. Integrating the present key measurements and models, the values of ITR (Interface Thermal Resistance) between WC hard phase and (Co, Ni) binder phase were evaluated and thus the model to calculate thermal conductivity of two-phase WC-Co-Ni was established. Meanwhile, this model was verified to be reliable through comparing the model-evaluated thermal conductivities with the experimental data. Furthermore, using this developed model, the thermal conductivity of two-phase WC-Co-Ni varying with phase-fraction, temperature and grain size of WC was predicted, which can contribute to its design for obtaining desired thermal conductivities. Full article

Arc floating in surface flashover can be controlled by reducing the interfacial charge-transfer resistance of ceramics. However, thus far, only a few studies have been conducted on methods of treating ceramic surfaces directly to reduce the interfacial charge-transfer resistance. Herein, we explore the flash sintering behavior of a ceramic surface (3 mol% yttria-stabilized zirconia (3YSZ)) onto which loose metal (iron) powder was spread prior to flash sintering at room temperature (25 °C). The iron powder acts as a conductive phase that accelerates the start of flash sintering while also doping the ceramic phase during the sintering process. Notably, the iron powder substantially reduces the transition time from the arc stage to the flash stage from 13.50 to 8.22 s. The surface temperature (~1600 °C) of the ceramic substrate is sufficiently high to melt the iron powder. The molten metal then reacts with the ceramic surface, causing iron ions to substitute Zr⁴⁺ ions and promoting rapid densification. The YSZ grains in the metal-infiltrated area grow exceptionally fast. The results demonstrate that spreading metal powder onto a ceramic surface prior to flash sintering can enable the metal to enter the ceramic pores, which will be of significance in developing and enhancing ceramic–metal powder processing techniques. Full article

LaFeO₃ perovskite ceramics have been prepared via reaction flash technique using Fe₂O₃ and La₂O₃ as precursors. The obtained pellets have been investigated using several techniques. The formation of LaFeO₃ has been clearly confirmed by X-ray diffraction. The scanning electron microscopy micrographs have shown the microporous character of the obtained pellets due to the low temperature and dwell time used in the synthesis process (10 min at 1173 K). The orthorhombic-rhombohedral phase transition has been observed at approximately 1273 K in differential thermal analysis measurements, which also allows us to determine the Néel temperature at 742 K. The fitted Mössbauer spectra exposed the presence of a single sextet ascribed to the Fe⁺³ ions in the tetrahedral site. Finally, magnetic measurements at room temperature indicate the antiferromagnetic character of the sample. Full article

Low temperature magnetic properties of BiFeO₃ powders sintered by flash and spark plasma sintering were studied. An anomaly observed in the magnetic measurements at 250 K proves the clear existence of a phase transition. This transformation, which becomes less well-defined as the grain sizes are reduced to nanometer scale, was described with regard to a magneto-elastic coupling. Furthermore, the samples exhibited enhanced ferromagnetic properties as compared with those of a pellet prepared by the conventional solid-state technique, with both a higher coercivity field and remnant magnetization, reaching a maximum value of 1.17 kOe and 8.5 10⁻³ emu/g, respectively, for the specimen sintered by flash sintering, which possesses the smallest grains. The specimens also show more significant exchange bias, from 22 to 177 Oe for the specimen prepared by the solid-state method and flash sintering technique, respectively. The observed increase in this parameter is explained in terms of a stronger exchange interaction between ferromagnetic and antiferromagnetic grains in the case of the pellet sintered by flash sintering. Full article

Tungsten is the prime candidate material for the plasma-facing components of fusion reactors. For the joining of tungsten armor to the cooling system or support structure, composites or graded interlayers can be used to reduce the stress concentration at the interface. These interlayers can be produced by several technologies. Among these, spark plasma sintering appears advantageous because of its ability to fabricate fully dense parts at lower temperatures and in a shorter time than traditional powder metallurgy techniques, thanks to the concurrent application of temperature, pressure, and electrical current. In this work, spark plasma sintering of tungsten-steel composites and functionally graded layers (FGMs) was investigated. As a first step, pure tungsten and steel powders of different sizes were sintered at a range of temperatures to find a suitable temperature window for fully dense compacts. Characterization of the sintered compacts included structure (by SEM); porosity (by the Archimedean method and image analysis); thermal diffusivity (by the flash method) and mechanical properties (microhardness and flexural strength). Compacts with practically full density and fine grains were obtained; while the temperature needed to achieve full sintering decreased with decreasing powder size (down to about 1500 °C for the 0.4 μm powder). For fully sintered compacts, the hardness and thermal diffusivity increased with decreasing powder size. Composites with selected tungsten/steel ratios were produced at several conditions and characterized. At temperatures of 1100 °C or above, intermetallic formation was observed in the composites; nevertheless, without a detrimental effect on the mechanical strength. Finally, the formation of graded layers and tungsten-steel joints in various configurations was demonstrated. Full article

Mullite ceramics are well known as materials with a high temperature stability, strength and creep resistance. In this research, the effect of a modification with magnesia-stabilized zirconia and yttria-stabilized zirconia, separately, as well as in a mixture with WO₃, in 1:1 and 1:2 ratios on the thermal properties of porous mullite ceramics was investigated. The porous mullite-containing ceramics were prepared by a slip casting of the concentrated slurry of raw materials with the addition of a suspension of Al paste for the pore formation due to the H₂ evolution as a result of the reaction of Al with water. The formed samples were sintered at 1600 °C and the holding time was 1 h. The materials were characterized using X-ray diffractometry, scanning electron microscopy, mercury porosimetry, the laser flash contactless method, thermal shock resistance testing and the non-destructive impulse excitation method for determining the elasticity modulus. The modification of the porous mullite ceramic with a mixture of ZrO₂ and WO₃ oxides had a positive effect by decreasing the thermal conductivity, due to the increased porosity, in comparison to the undoped samples and samples with only ZrO₂. The doubling of the WO₃ amount in the modifying oxide mixtures improved the ceramic thermal shock resistance. The porous mullite ceramics which were modified with magnesia-stabilized zirconia (2.8 mol% MgO) and WO₃ had a lower thermal conductivity and improved thermal shock resistance than the samples with yttria-stabilized zirconia (8 mol% Y₂O₃) and WO₃. Full article

The nanocomposite Cu–Cr powder was consolidated by flash spark plasma sintering (FSPS), which involves applying an extremely rapid change in the electrical power passing through the bulk of the sample. It was demonstrated that an essentially fully dense material could be obtained in 15 s. Such short-term treatment typically preserves the nanostructured features of the material. However, investigation revealed a nonuniformity in the microstructure of the alloys obtained under such extreme conditions. To better understand the observed effects, the FSPS process was simulated. It was observed that a rapid change in the applied electrical power resulted in nonuniform distributions of current density and temperature along the body of the consolidated material. Specifically, the current density was higher on the periphery of the sample, and the temperature was higher in the middle. These findings explain the observed structural transformation during FSPS and suggest an optimization strategy to avoid microstructural nonuniformity. Full article