Search Results (422)

This study presents a comprehensive case of green remodeling applied to a local fire station in Seoul, South Korea. The project aimed to improve energy performance through an integrated upgrade of passive systems (exterior insulation, high-performance windows, and airtightness) and active systems (electric heat pumps, energy recovery ventilation, and rooftop photovoltaic systems), while maintaining uninterrupted emergency operations. A detailed analysis of annual energy use before and after the remodeling shows a 44% reduction in total energy consumption, significantly exceeding the initial reduction target of 20%. While electricity use increased modestly during winter due to the electrification of heating systems, gas consumption dropped sharply by 63%, indicating a shift in energy source and improved efficiency. The building’s airtightness also improved significantly, with a reduction in the air change rate. The project further addressed unique challenges associated with continuously operated public facilities, such as insulating the fire apparatus garage and executing phased construction to avoid operational disruption. This study contributes valuable insights into green remodeling strategies for mission-critical public buildings, emphasizing the importance of integrating technical upgrades with operational constraints to achieve verified energy performance improvements. Full article

Mycelium-based composites (MBCs) are an emerging category of cost-effective and environmentally sustainable materials that are attracting significant research and commercial interest across various industries, including construction, manufacturing, agriculture, and biomedicine. These materials harness the natural growth of fungi as a low-energy bio-fabrication method, converting abundant agricultural by-products and waste into sustainable alternatives to energy-intensive synthetic construction materials. Their affordability and eco-friendly characteristics make them attractive for both research and commercialisation. Currently, mycelium-based foams and sandwich composites are being actively developed for applications in construction. These materials offer exceptional thermal insulation, excellent acoustic absorption, and superior fire safety compared to conventional building materials like synthetic foams and engineered wood. As a result, MBCs show great potential for applications in thermal and acoustic insulation. However, their foam-like mechanical properties, high water absorption, and limited documentation of material properties restrict their use to non- or semi-structural roles, such as insulation, panelling, and furniture. This paper presents a comprehensive review of the fabrication process and the factors affecting the production and performance properties of MBCs. It addresses key elements such as fungal species selection, substrate choice, optimal growth conditions, dehydration methods, post-processing techniques, mechanical and physical properties, termite resistance, cost comparison, and life cycle assessment. Full article

A major breakthrough in environmentally friendly building materials is the development of sustainable unfired clay bricks including alumina waste produced during liquid nitrogen generation. Though used extensively, conventional fired clay bricks require energy-intensive manufacturing techniques that produce significant amounts of CO₂ and aggravate environmental damage. By removing the need for high-temperature firing and allowing for the valorization of industrial byproducts including alumina waste and lateritic soil, unfired clay bricks offer a reasonable low-carbon alternative. High silica and alumina contents define the alumina waste, which shows pozzolanic reactivity, thus improving the physicomechanical performance of the bricks. With alumina waste substituting 0–8.57% of the cement content, seven different formulations showed improvements in compressive strength, reduced water absorption, and optimal thermal conductivity. Especially, the mechanical performance was much enhanced with alumina waste inclusion up to 30%, without sacrificing thermal insulation capacity or moisture resistance. Further supporting the environmental and financial sustainability of the suggested brick compositions is the economic viability of using industrial waste and regionally derived soils. A comparative analysis of the conventional fired bricks shows that the unfired substitutes have a much lower environmental impact and show better mechanical properties, including greater compressive strength and modulus of rupture. These results support the more general goals of circular economy systems and low-carbon urban development by highlighting the feasibility of including alumina waste and lateritic soil into sustainable building materials. Using such waste-derived inputs in building fits world initiatives to lower resource consumption, lower greenhouse gas emissions, and build strong infrastructure systems. Full article

Autoclaved Aerated Concrete (AAC) is a lightweight, thermally insulating, and fire-resistant building material that has become prominent in sustainable construction due to its reduced production energy demands and minimal environmental impact. As an increasing number of AAC-based structures reach end-of-life, the effective recycling and reuse of AAC waste present both challenges and opportunities within the context of sustainable building practices and circular economy frameworks. This study presents a scientometric review of AAC recycling research published between 2014 and 2024, using the Web of Science database and bibliometric tools such as CiteSpace. Key trends, techniques, and knowledge gaps in AAC recycling are identified, highlighting issues such as high energy consumption, limited practical implementation, and the absence of standardized recovery protocols. The study also outlines emerging research pathways, including detailed material characterization, development of recycling standards, innovative reuse techniques, hybrid material systems, and the integration of recycled AAC in new construction. These insights provide a foundation for advancing sustainable building material strategies and inform policy and practice in construction waste management. Full article

The oil and gas industry is subject to significant fire hazards due to the flammability of hydrocarbons and the extreme conditions of operational facilities. Intumescent coatings (ICs) serve as a crucial passive fire protection strategy, forming an insulating char layer when exposed to heat, thereby reducing heat transfer and delaying structural failure. This review article provides an overview of recent developments in the effectiveness of ICs in mitigating fire risks, enhancing structural resilience, and reducing environmental impacts within the oil and gas industry. The literature surveyed shows that analytical techniques, such as thermogravimetric analysis, scanning electron microscopy, and large-scale fire testing, have been used to evaluate the thermal insulation performances of the coatings. The results indicate significant temperature reductions on protected steel surfaces that extend critical failure times under hydrocarbon fire conditions. Recent advancements in nano-enhanced and bio-derived ICs have also improved thermal stability and mechanical durability. Furthermore, numerical modeling based on heat transfer, mass conservation, and kinetic equations aids in optimizing formulations for real-world applications. Nevertheless, challenges remain in terms of standardizing modeling frameworks and enhancing the environmental sustainability of ICs. This review highlights the progress made and the opportunities for continuous advances and innovation in IC technologies to meet the ever-evolving challenges and complexities in oil and gas industry operations. Consequently, the need to enhance fire protection by utilizing a combination of tools improves predictive modeling and supports regulatory compliance in high-risk industrial environments. Full article

In the actual installation of cables, inclined cable laying within covered cable trays is a relatively common method. To investigate the effects of different tilt angles on the combustion behavior of cables within covered cable trays, aluminum conductor polyethylene-insulated power cables were used as the test cables. The flame morphology, temperature distribution, and fire spread rate during the cable combustion process were analyzed for experimental scenarios for which the cable laying angles and the ignition positions changed. The results indicate that the inclination angle of the covered cable tray has a significant impact on flame propagation and temperature distribution. For the ignition located at the lowest part of the cable, the fire spread rate increases significantly with the tilt angle. In contrast, for the ignition located at the highest part of the cable, the fire spread rate initially decreases slightly and then increases, with a relatively smaller overall change in magnitude. Under both ignition positions, the flame spread rate significantly increases at 15–30°. Therefore, in actual cable installation processes, cables within covered troughs should avoid large-angle inclinations. Full article

The significant waste generated by construction has increased interest in sustainable solutions, including prefabricated interior partition panels. Although different types of alternative panels have been proposed, their performance as interior partitions remains underexplored in systematic comparative studies. To narrow this knowledge gap, this paper presents a comprehensive evaluation and classification of drywall, OSB (Oriented Strand Board), cement–wood, and honeycomb panels, regarding physical, mechanical, microstructural, thermal, acoustic, and combustibility characteristics, in addition to conducting a cost evaluation. The results indicated that the OSB panels exhibited superior results for interior partition applications, showing notable advantages in physical strength, mechanical performance, and thermal insulation, while offering acoustic properties comparable to those of drywall panels. Nevertheless, OSB panels showed lower fire resistance and were associated with the highest cost among the materials analyzed in the present research. Drywall panels, on the other hand, provided the most favorable fire resistance but exhibited the least effective thermal insulation. The findings also indicated that both wood–cement and honeycomb panels require further improvements in their manufacturing processes to meet performance standards suitable for interior partition. Full article

The forming methodology influences the physicochemical, mechanical, and microstructural properties. In this study, which aims to develop a geopolymeric material for potential insulation applications in buildings such as vertical walls, geopolymers were developed using industrial wastes from different industries: slate stone cutting sludge (SSCS) and chamotte (CH) were used as precursors, and olive stone bottom ash (OSBA) and sodium silicate (Na₂SiO₃) were used as alkaline activators. Two forming methods were evaluated: uniaxial pressing and casting of the material, varying the forming method and the liquid/solid ratio. The results showed that the pressed geopolymers achieved higher bulk densities (up to 2.13 g/cm³) and significantly higher compressive strength (28.04 MPa at 28 days), attributable to a higher compactness and degree of geopolymer reaction. In contrast, the casting geopolymers exhibited surface efflorescence, related to slower curing and higher porosity, which reduced their compressive strength (17.88 MPa). In addition, the pressed geopolymers showed better thermal stability and fire performance. These results demonstrate that the variation of the forming method has a direct influence on the material properties of geopolymers, and that the pressing process allows for a reduction of the alkaline activator content, thus reducing its environmental footprint. Full article

The thermal conductivity of steel is high compared to other materials such as concrete or timber. Therefore, fire protection measures are applied to prolong the duration between the onset of fire exposure and the final loss of load-bearing function of a steel structure. The most common passive fire protection measure is the application of intumescent coating (IC), a thin film that expands at elevated temperatures and forms an insulating char layer of lower thermal conductivity. This paper focuses on structural steel beams with IPE open-section profiles protected by a water-based IC and subjected to static and standard fire loading. ANSYS 16.0 is used to simulate heat transfer, with thermal conductivity function described by standard multivariate linear regression analysis, followed by mechanical analysis considering degradation of material mechanical properties at elevated temperatures. Simulations are conducted for all IPE profile sizes, with varying initial degrees of utilisation, beam lengths, and coating thicknesses. Results indicated fire resistance times ranging from 24 to 53.5 min, demonstrating a relatively good level of fire resistance even with the minimal IC thickness. Furthermore, artificial neural networks were developed to predict the fire resistance time of steel members with IC using varying numbers of hidden neurons and subset ratios. The model achieved a predictability level of 99.9% upon evaluation. Full article

The insulation layer of flame-retardant cables plays a critical role in mitigating fire hazards by influencing toxic gas emissions and the accuracy of fire modeling. This study systematically explores the pyrolysis kinetics and volatile gas evolution of flame-retardant polyvinyl chloride (PVC) and polyethylene (PE) insulation materials using advanced TG-FTIR-GC/MS techniques. Distinct pyrolysis stages were identified through thermogravimetric analysis (TGA) at heating rates of 10–40 K/min, while the KAS model-free method and Málek fitting function quantified activation energies and reaction mechanisms. Results revealed that flame-retardant PVC undergoes two major stages: (1) dehydrochlorination, characterized by the rapid release of HCl and low activation energy, and (2) main-chain scission, producing aromatic compounds that contribute to fire toxicity. In contrast, flame-retardant PE demonstrates a more stable pyrolysis process dominated by random chain scission and the formation of a dense char layer, significantly enhancing its flame-retardant performance. FTIR and GC/MS analyses further highlighted distinct gas evolution behaviors: PVC primarily generates HCl and aromatic hydrocarbons, whereas PE releases olefins and alkanes with significantly lower toxicity. Additionally, the application of a classification and regression tree (CART) model accurately predicted mass loss behavior under various heating rates, achieving exceptional fitting accuracy (R² > 0.98). This study provides critical insights into the pyrolysis mechanisms of flame-retardant cable insulation and offers a robust data framework for optimizing fire modeling and improving material design. Full article

The growing demand for fire-safe, sustainable materials has driven extensive research into advanced flame retardants particularly polystyrene (PS), a widely utilized yet inherently flammable polymer. Graphene-derived materials are considered effective flame retardants owing to their higher thermal stability, char-formation, and gas barrier properties. However, despite these advantages, challenges such as agglomeration, high thermal conductivity, poor interfacial compatibility, and processing limitations hinder their full-scale adoption in building insulation and other applications. This review presents an in-depth analysis of recent progress in graphene-enhanced flame-retardant systems for polystyrene applications, focusing on synthesis methods, flame-retardant mechanisms, and material performance. It also discusses strategies to address these challenges, such as surface functionalization, hybrid flame-retardant formulations, optimized graphene loading, and improved dispersion techniques. Furthermore, future research directions are proposed to enhance the effectiveness and commercial viability of graphene-based flame-retardant polystyrene composites. Overcoming these challenges is essential for high-performance, eco-friendly, flame-retardant materials on a larger scale. Full article

The present work is the first study exploring the potential of geopolymer foams based on fayalite slag, an industrial by-product, as the primary precursor, for lightweight and fireproof construction applications. The research involved the synthesis and characterization of geopolymer foams with varying water to solid ratio, followed by testing their physical and mechanical properties. The phase composition and microstructure of the obtained geopolymer foams were examined using powder XRD, Micro-CT and SEM. The geopolymer foams at optimal water to solid ratio (0.15) demonstrated 73.2% relative porosity, 0.92 g/cm³ apparent density and 1.3 MPa compressive strength. The use of an air-entraining admixture improved compressive strength to 2.8 MPa but lowered the relative porosity to 64.5%. Real-size lightweight panel (300 × 300 × 30 mm) specimens were prepared to measure thermal conductivity coefficient (0.243 W/mK) and evaluate size effect and the reaction to direct fire. This study demonstrates the successful preparation of geopolymer foam products containing 81% fayalite slag, highlighting its potential as a lightweight, insulating and fire-resistant material for sustainable construction applications. Full article

Fire doors are installed between compartments to prevent the spread of fire. During a fire, the temperature difference between the exposed and unexposed surfaces induces bending deformation of the door, thereby reducing its fire resistance performance. Excessive deformation may further compromise the structural integrity of the door. This study presents a thermo-mechanical model that idealizes the bending behavior of double swing fire doors based on the deflection equation of a simply supported beam subjected to a thermal gradient between the tensile and compressive sides. A criterion of deformation, quantifying the relationship between the meeting stile gap and the resulting maximum deflection, is introduced and compared with the predicted values. The validity of the proposed model was confirmed through fire resistance tests conducted on both insulated and non-insulated fire door specimens, demonstrating strong agreement with experimental results. Furthermore, by comparing the predicted deformation with the deformation criterion, the impact of increasing gap sizes on the service life of fire doors on their fire resistance performance was evaluated. Based on this analysis, appropriate gap size limits for different door specifications are proposed to ensure reliable fire performance. Full article

Fire safety design for steel beams is crucial in the construction of steel structures. However, there remains a significant gap in the fire resistance testing of insulated steel beams. This study focuses on full-scale experimental research examining the fire resistance performance of steel beams with varying fire protection methods, cross-sectional dimensions, and heating curves. During the tests, the furnace temperature, specimen temperature, and deflection at mid-span were measured. The test results indicated that specimens mainly failed in lateral–torsional buckling. Additionally, a markedly non-uniform temperature distribution was observed across the cross-section, and the predictions made by GB 51249-2017 were found to be unsafe. The use of fiber cement board for fire protection may be ineffective, as it tends to become brittle at elevated temperatures, making it susceptible to breakage and detachment when the beams begin to bend. Furthermore, due to potential creep deformation, specimens subjected to longer heating durations exhibited lower critical temperatures compared to those with shorter heating durations. Finally, the design method outlined in BS EN 1993-1-2 and ANSI/AISC 360-22 was evaluated against the test results, indicating an accurate prediction of these methods for specimens with shorter heating durations, but an unconservative prediction for specimens with longer heating durations due to ignorance of creep deformation. Full article

Self-compacting concrete (SCC) is an innovative building material that is distinguished by its ability to flow and fill forms without the need for mechanical vibration. The aim of this research was to determine the effect of different types of fibres—steel, glass, and polypropylene—on the properties of both the fresh mix (consistency, density, air content, and viscosity) and the hardened concrete (compressive strength, tensile strength in bending, density, water absorption, and frost resistance). Attention was also paid to CO₂ emissions associated with cement production and the potential of their reduction by using alternative materials. The results of the conducted research demonstrate that, in terms of enhancing the mechanical properties of self-compacting concrete (SCC), the incorporation of glass fibres (GFs) leads to the most significant improvements in compressive and flexural strength—by 1.6% and 29.2%, respectively. Therefore, these fibres can be recommended for use in high-performance structural applications, such as precast elements, load-bearing components, and structures subjected to dynamic loading. Polypropylene fibres (PPFs), owing to their ability to reduce water absorption by 7.3%, may be suitable for elements exposed to high humidity and shrinkage risk, such as tunnels, fire-resistant barriers, or insulating layers. Steel fibres (SFs), in turn, have proven particularly effective in SCC used for industrial flooring and other elements exposed to cyclic dynamic loads. Full article