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Keywords = fiber-based packaging

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16 pages, 3003 KB  
Article
Development of a Large-Range FBG Strain Sensor Based on the NSGA-II Algorithm
by Wenjing Wu, Zhenpeng Yang, Xinxing Chen, Heming Wei, Xiao Wu and Dengwei Zhang
Photonics 2025, 12(10), 985; https://doi.org/10.3390/photonics12100985 - 3 Oct 2025
Viewed by 163
Abstract
To monitor large deformations in dovetail tenon joints of Dong ethnic wooden drum towers, this study designs a large-range Fiber Bragg Grating (FBG) strain sensor based on the FBG sensing principle. The NSGA-II algorithm is utilized to optimize the packaging structure of FBG [...] Read more.
To monitor large deformations in dovetail tenon joints of Dong ethnic wooden drum towers, this study designs a large-range Fiber Bragg Grating (FBG) strain sensor based on the FBG sensing principle. The NSGA-II algorithm is utilized to optimize the packaging structure of FBG strain sensors. Consequently, an adaptive optimization methodology for its packaging configuration is proposed. This study sets the optimization objectives as a 5000 με measurement range and 0.1 pm/με sensitivity. It employs the NSGA-II algorithm to optimize the structural dimensions and material properties of the large-range FBG strain sensor. This process yields three combinations that meet the requirements for monitoring large deformations in dovetail tenon joints of Dong wooden drum towers. Subsequent linearity experiments were conducted to verify the sensitivity stability and measurement range of the three large-range FBG strain sensors. The results show that within the measurement range of 0–6000 με, all three sensors achieve a strain sensitivity of 0.099 pm/με, with a fitted linear correlation coefficient of 0.999. Full article
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19 pages, 4637 KB  
Article
Sustainable Bio-Gelatin Fiber-Reinforced Composites with Ionic Coordination: Mechanical and Thermal Properties
by Binrong Zhu, Qiancheng Wang, Yang Wei, Jinlong Pan and Huzi Ye
Materials 2025, 18(19), 4584; https://doi.org/10.3390/ma18194584 - 2 Oct 2025
Viewed by 400
Abstract
A novel bio-gelatin fiber-reinforced composite (BFRC) was first developed by incorporating industrial bone glue/gelatin as the matrix, magnesium oxide (MgO) as an additive, and natural or synthetic fibers as reinforcement. Systematic tests evaluated mechanical, impact, and thermal performance, alongside microstructural mechanisms. Results showed [...] Read more.
A novel bio-gelatin fiber-reinforced composite (BFRC) was first developed by incorporating industrial bone glue/gelatin as the matrix, magnesium oxide (MgO) as an additive, and natural or synthetic fibers as reinforcement. Systematic tests evaluated mechanical, impact, and thermal performance, alongside microstructural mechanisms. Results showed that polyethylene (PE) fiber-reinforced composites achieved a tensile strength of 3.40 MPa and tensile strain of 10.77%, with notable improvements in compressive and flexural strength. PE-based composites also showed excellent impact energy absorption, while bamboo fiber-reinforced composites exhibited higher thermal conductivity. Microstructural analysis revealed that coordination between Mg2+ ions and amino acids in gelatin formed a stable cross-linked network, densifying the matrix and improving structural integrity. A multi-criteria evaluation using the TOPSIS model identified the BC-PE formulation as the most balanced system, combining strength, toughness, and thermal regulation. These findings demonstrate that ionic coordination and fiber reinforcement can overcome inherent weaknesses of gelatin matrices, offering a sustainable pathway for building insulation and cushioning packaging applications. Full article
(This article belongs to the Section Advanced Composites)
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20 pages, 4672 KB  
Article
Challenges in Nanofiber Formation from NADES-Based Anthocyanin Extracts: A Physicochemical Perspective
by Paulina Wróbel, Katarzyna Latacz, Jacek Chęcmanowski and Anna Witek-Krowiak
Materials 2025, 18(19), 4502; https://doi.org/10.3390/ma18194502 - 27 Sep 2025
Viewed by 310
Abstract
This study explores the challenge of using anthocyanin-rich natural deep eutectic solvent (NADES) extracts to produce electrospun nanofibers for biodegradable freshness indicators. Red cabbage was extracted with two choline chloride-based NADESs (with citric or lactic acid), modified with 10–50% ethanol to lower viscosity, [...] Read more.
This study explores the challenge of using anthocyanin-rich natural deep eutectic solvent (NADES) extracts to produce electrospun nanofibers for biodegradable freshness indicators. Red cabbage was extracted with two choline chloride-based NADESs (with citric or lactic acid), modified with 10–50% ethanol to lower viscosity, and compared with a standard 50% ethanol-water solvent. The citric acid NADES with 30% ethanol gave the highest anthocyanin yield (approx. 0.312 mg/mL, more than 20 times higher than the ethanol extract at approx. 0.014 mg/mL). For fiber fabrication, a polymer carrier blend of poly(ethylene oxide) (PEO) and sodium alginate (Alg) was employed, known to form hydrogen-bonded networks that promote chain entanglement and facilitate electrospinning. Despite this, the NADES extracts could not be electrospun into nanofibers, while the ethanol extract produced continuous, smooth fibers with diameters of approximately 100 nm. This highlights a clear trade-off; NADESs improve anthocyanin recovery, but their high viscosity and low volatility prevent fiber formation under standard electrospinning conditions. To leverage the benefits of NADES extracts, future work could focus on hybrid systems, such as multilayer films, core-shell fibers, or microcapsules, where the extracts are stabilized without relying solely on direct electrospinning. In storage tests, ethanol-extract nanofibers acted as effective pH-responsive indicators, showing visible color change from day 4 of meat storage. At the same time, alginate films with NADES extract remained unchanged after 12 days. These results highlight the importance of striking a balance between chemical stability and sensing sensitivity when designing anthocyanin-based smart packaging. Full article
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27 pages, 3889 KB  
Article
PVA-Cellulose Fibers Composites Impregnated with Antimicrobial Particles: The Solvent Effect
by Anca Giorgiana Grigoras, Irina Popescu, Luiza Madalina Gradinaru, Gabriela Mihalache, Florin Daniel Lipsa, Simona Luminita Nica and Vasile Cristian Grigoras
Polymers 2025, 17(18), 2456; https://doi.org/10.3390/polym17182456 - 10 Sep 2025
Viewed by 529
Abstract
Nowadays, utilizing biodegradable and bio-inspired substances and combining them in innovative ways is a prerequisite for obtaining new and useful materials. In this paper, we designed and characterized eco-friendly materials as alternatives for packaging and medical applications. Thus, cellulose fibers of medical gauze [...] Read more.
Nowadays, utilizing biodegradable and bio-inspired substances and combining them in innovative ways is a prerequisite for obtaining new and useful materials. In this paper, we designed and characterized eco-friendly materials as alternatives for packaging and medical applications. Thus, cellulose fibers of medical gauze or filter paper were coated with a mixed solution containing poly(vinyl alcohol) (PVA), plant-based synthesized silver particles (AgPs), and magnetite (MG). The composites and their components were studied using UV-Vis, FTIR, and Energy-Dispersive X-ray (EDX) spectroscopy, Dynamic Light Scattering (DLS), Transmission Electron Microscopy (TEM), and Scanning Electron Microscopy (SEM) to evidence the presence, size, surface charge, morphology, and chemical composition of particles in the composites, as well as particle interactions. Their proven hydrophobic and antibacterial character could recommend them for the design of antifouling medical coatings and food packaging. Full article
(This article belongs to the Special Issue New Advances in Cellulose and Wood Fibers)
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39 pages, 1179 KB  
Review
A Review of Natural Fibers: Classification, Composition, Extraction, Treatments, and Applications
by Telmo Eleutério, Maria João Trota, Maria Gabriela Meirelles and Helena Cristina Vasconcelos
Fibers 2025, 13(9), 119; https://doi.org/10.3390/fib13090119 - 4 Sep 2025
Viewed by 2561
Abstract
This review provides a comprehensive analysis of natural fibers, addressing their classification, chemical composition, extraction methods, treatments, and diverse applications. It categorizes natural fibers into plant-based (cellulose-rich), animal-based (protein-based), and mineral-based types, detailing their unique structural and chemical properties. The paper examines traditional [...] Read more.
This review provides a comprehensive analysis of natural fibers, addressing their classification, chemical composition, extraction methods, treatments, and diverse applications. It categorizes natural fibers into plant-based (cellulose-rich), animal-based (protein-based), and mineral-based types, detailing their unique structural and chemical properties. The paper examines traditional and advanced extraction techniques—including dew, water, enzymatic, chemical retting, and mechanical decortication—highlighting their impact on fiber quality and environmental sustainability. Furthermore, it reviews various chemical and biopolymer treatments designed to enhance fiber performance, reduce hydrophilicity, and improve adhesion in composite materials. The discussion extends to the multifaceted applications of natural fibers across industries such as textiles, automotive, construction, and packaging, underscoring their role in reducing reliance on synthetic materials and promoting eco-friendly innovations. The review synthesizes recent market trends and emerging fiber classifications, emphasizing the potential of natural fibers to drive sustainable development and informing future research in extraction efficiency, treatment optimization, and lifecycle analysis. Full article
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14 pages, 2482 KB  
Article
Multiscale Structural Engineering of Cellulose Foams: Performance Characterization and Fiber Imaging
by Patricija Pevec, Urška Kavčič, Aleš Hladnik and Diana Gregor-Svetec
Polymers 2025, 17(17), 2355; https://doi.org/10.3390/polym17172355 - 29 Aug 2025
Viewed by 759
Abstract
The paper industry is always looking for possible solutions for new fiber-based products, such as protective and cushioning materials. These materials must be carefully designed to provide effective cushioning while also being lightweight to reduce transportation costs. Additionally, they need to offer protection [...] Read more.
The paper industry is always looking for possible solutions for new fiber-based products, such as protective and cushioning materials. These materials must be carefully designed to provide effective cushioning while also being lightweight to reduce transportation costs. Additionally, they need to offer protection from environmental and mechanical damage, besides having good processability to ensure proper buffering. The widely used protective and cushioning materials, such as plastic foams and expanded or extruded polystyrene, create significant disposal challenges. Therefore, there is increasing demand for biodegradable and sustainable materials for cushioning applications. The focus of our research was to develop fiber-based foams and investigate the influence of different compositions (hardwood and softwood) of cellulose fibers on the basic (mass, thickness, density) and mechanical properties (three-point bend test, tensile properties). Foams made entirely from short eucalyptus fibers (100S) exhibited the highest density (28.0 ± 0.34 kg/m3) and lowest thickness (38.82 ± 4.21 mm), resulting in superior tensile strength and elastic modulus but lower strain at break. In contrast, foams composed of long spruce fibers (100L) had the lowest density (19.0 ± 0.27 kg/m3) and highest thickness (58.52 ± 1.50 mm), with lower strength and stiffness but much higher ductility and porosity (confirmed by ~30% higher air permeability compared to 100S). Blended formulations demonstrated intermediate behavior, with the 50S50L foam showing a favorable balance of strength, stiffness, and flexibility. Visual analysis confirmed heterogeneous fiber distribution with localized agglomerates and compaction at the bottom layer due to casting. To further interpret the complex relationships within the dataset and uncover patterns, Principal Component Analysis (PCA) was applied to all experimental results. The findings of the research contribute to the broader understanding of how different fiber types and blends impact the performance of sustainable cellulose-based foams, with potential implications for the development of biodegradable packaging and lightweight construction materials. Full article
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42 pages, 1850 KB  
Review
Date Palm (Phoenix dactylifera L.) Fruit: Strategic Crop for Food Security, Nutritional Benefits, Postharvest Quality, and Valorization into Emerging Functional Products
by Nasser Al-Habsi
Sustainability 2025, 17(16), 7491; https://doi.org/10.3390/su17167491 - 19 Aug 2025
Cited by 1 | Viewed by 2982
Abstract
Date palm (Phoenix dactylifera L.) is a vital crop cultivated primarily in developing regions, playing a strategic role in global food security through its significant contribution to nutrition, economy, and livelihoods. Global and regional production trends revealed increasing demand and expanded cultivation [...] Read more.
Date palm (Phoenix dactylifera L.) is a vital crop cultivated primarily in developing regions, playing a strategic role in global food security through its significant contribution to nutrition, economy, and livelihoods. Global and regional production trends revealed increasing demand and expanded cultivation areas, underpinning the fruit’s importance in national food security policies and economic frameworks. The date fruit’s rich nutritional profile, encompassing carbohydrates, dietary fiber, minerals, and bioactive compounds, supports its status as a functional food with health benefits. Postharvest technologies and quality preservation strategies, including temperature-controlled storage, advanced drying, edible coatings, and emerging AI-driven monitoring systems, are critical to reducing losses and maintaining quality across diverse cultivars and maturity stages. Processing techniques such as drying, irradiation, and cold plasma distinctly influence sugar composition, texture, polyphenol retention, and sensory acceptance, with cultivar- and stage-specific responses guiding optimization efforts. The cold chain and innovative packaging solutions, including vacuum and modified atmosphere packaging, along with biopolymer-based edible coatings, enhance storage efficiency and microbial safety, though economic and practical constraints remain, especially for smallholders. Microbial contamination, a major challenge in date fruit storage and export, is addressed through integrated preservation approaches combining thermal, non-thermal, and biopreservative treatment. However, gaps in microbial safety data, mycotoxin evaluation, and regulatory harmonization hinder broader application. Date fruit derivatives such as flesh, syrup, seeds, press cake, pomace, and vinegar offer versatile functional roles across food systems. They improve nutritional value, sensory qualities, and shelf life in bakery, dairy, meat, and beverage products while supporting sustainable waste valorization. Emerging secondary derivatives like powders and extracts further expand the potential for clean-label, health-promoting applications. This comprehensive review underscores the need for multidisciplinary research and development to advance sustainable production, postharvest management, and value-added utilization of date palm fruits, fostering enhanced food security, economic benefits, and consumer health worldwide. Full article
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33 pages, 2296 KB  
Review
The Opportunities and Challenges of Biobased Packaging Solutions
by Ed de Jong, Ingrid Goumans, Roy (H. A.) Visser, Ángel Puente and Gert-Jan Gruter
Polymers 2025, 17(16), 2217; https://doi.org/10.3390/polym17162217 - 14 Aug 2025
Cited by 1 | Viewed by 1510
Abstract
The outlook for biobased plastics in packaging applications is increasingly promising, driven by a combination of environmental advantages, technological innovation, and shifting market dynamics. Derived from renewable biological resources, these materials offer compelling benefits over conventional fossil-based plastics. They can substantially reduce greenhouse [...] Read more.
The outlook for biobased plastics in packaging applications is increasingly promising, driven by a combination of environmental advantages, technological innovation, and shifting market dynamics. Derived from renewable biological resources, these materials offer compelling benefits over conventional fossil-based plastics. They can substantially reduce greenhouse gas emissions, are often recyclable or biodegradable, and, in some cases, require less energy to produce. These characteristics position biobased plastics as a key solution to urgent environmental challenges, particularly those related to climate change and resource scarcity. Biobased plastics also demonstrate remarkable versatility. Their applications range from high-performance barrier layers in multilayer packaging to thermoformed containers, textile fibers, and lightweight plastic bags. Notably, all major fossil-based packaging applications can be substituted with biobased alternatives. This adaptability enhances their commercial viability across diverse sectors, including food and beverage, pharmaceutical, cosmetics, agriculture, textiles, and consumer goods. Several factors are accelerating growth in this sector. These include the increasing urgency of climate action, the innovation potential of biobased materials, and expanding government support through funding and regulatory initiatives. At the same time, consumer demand is shifting toward sustainable products, and companies are aligning their strategies with environmental, social, and governance (ESG) goals—further boosting market momentum. However, significant challenges remain. High production costs, limited economies of scale, and the capital-intensive nature of scaling biobased processes present economic hurdles. The absence of harmonized policies and standards across regions, along with underdeveloped end-of-life infrastructure, impedes effective waste management and recycling. Additionally, consumer confusion around the disposal of biobased plastics—particularly those labeled as biodegradable or compostable—can lead to contamination in recycling streams. Overcoming these barriers will require a coordinated, multifaceted approach. Key actions include investing in infrastructure, advancing technological innovation, supporting research and development, and establishing clear, consistent regulatory frameworks. Public procurement policies, eco-labeling schemes, and incentives for low-carbon products can also play a pivotal role in accelerating adoption. With the right support mechanisms in place, biobased plastics have the potential to become a cornerstone of a sustainable, circular economy. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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18 pages, 3067 KB  
Article
Beer Bagasse as Filler for Starch-Based Biocomposite Films for Food Packaging Applications
by Paula Gómez-Contreras, Maite Cháfer, Amparo Chiralt and Chelo González-Martínez
Biomass 2025, 5(3), 46; https://doi.org/10.3390/biomass5030046 - 12 Aug 2025
Viewed by 743
Abstract
Development of biodegradable packaging materials and valorization of agri-food waste are necessary to produce more sustainable materials while reducing the environmental impact. Starch-based biocomposite films reinforced with beer bagasse fractions with different purification degrees were developed and characterized in structural, mechanical, thermal and [...] Read more.
Development of biodegradable packaging materials and valorization of agri-food waste are necessary to produce more sustainable materials while reducing the environmental impact. Starch-based biocomposite films reinforced with beer bagasse fractions with different purification degrees were developed and characterized in structural, mechanical, thermal and optical properties. To this aim, 5% and 10% (w/w) of either beer bagasse (BB) or its lignocellulosic-rich fibers (LF), obtained by subcritical water extraction at temperatures between 110 and 170 °C, were incorporated into starch matrices. Elastic modulus and tensile strength values increased by up to eight-fold and 2.5-fold, respectively, compared to the control film. The incorporation of BB or LF significantly enhanced the mechanical resistance of the films. In general, the increment in the filler:polymer ratio significantly increased the EM values (p < 0.05), while decreasing the stretchability of the films around 80–85%, regardless of the type of filler. This effect suggests a good interfacial adhesion between the fillers and the polymeric matrix, as observed by FESEM. The biocomposite films exhibited a dark reddish appearance, reduced transparency, light blocking barrier capacity and remarkable antioxidant activity due to the presence of phenolic compounds in the fibers. The water vapor and oxygen barrier properties were better preserved when using the more purified LF obtained at 170 °C. Overall, starch films reinforced with beer bagasse fractions showed strong potential for the development of biodegradable food packaging materials. Full article
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13 pages, 4450 KB  
Article
Laser-Based Selective Removal of EMI Shielding Layers in System-in-Package (SiP) Modules
by Xuan-Bach Le, Won Yong Choi, Keejun Han and Sung-Hoon Choa
Micromachines 2025, 16(8), 925; https://doi.org/10.3390/mi16080925 - 11 Aug 2025
Viewed by 764
Abstract
With the increasing complexity and integration density of System-in-Package (SiP) technologies, the demand for selective electromagnetic interference (EMI) shielding is growing. Conventional sputtering processes, while effective for conformal EMI shielding, lack selectivity and often require additional masking or post-processing steps. In this study, [...] Read more.
With the increasing complexity and integration density of System-in-Package (SiP) technologies, the demand for selective electromagnetic interference (EMI) shielding is growing. Conventional sputtering processes, while effective for conformal EMI shielding, lack selectivity and often require additional masking or post-processing steps. In this study, we propose a novel, laser-based approach for the selective removal of EMI shielding layers without physical masking. Numerical simulations were conducted to investigate the thermal and mechanical behavior of multilayer EMI shielding structures under two irradiation modes: full-area and laser scanning. The results showed that the laser scanning method induced higher interfacial shear stress, reaching up to 38.6 MPa, compared to full-area irradiation (12.5 MPa), effectively promoting delamination while maintaining the integrity of the underlying epoxy mold compound (EMC). Experimental validation using a nanosecond pulsed fiber laser confirmed that complete removal of the EMI shielding layer could be achieved at optimized laser powers (~6 W) without damaging the EMC, whereas excessive power (8 W) caused material degradation. The laser scanning speed was 50 mm/s, and the total laser irradiation time of the package was 0.14 s, which was very fast. This study demonstrates the feasibility of a non-contact, damage-free, and selective EMI shielding removal technique, offering a promising solution for next-generation semiconductor packaging. Full article
(This article belongs to the Special Issue Emerging Packaging and Interconnection Technology, Second Edition)
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33 pages, 4132 KB  
Review
Mechanical Properties of Biodegradable Fibers and Fibrous Mats: A Comprehensive Review
by Ehsan Niknejad, Reza Jafari and Naser Valipour Motlagh
Molecules 2025, 30(15), 3276; https://doi.org/10.3390/molecules30153276 - 5 Aug 2025
Cited by 1 | Viewed by 1682
Abstract
The growing demand for sustainable materials has led to increased interest in biodegradable polymer fibers and nonwoven mats due to their eco-friendly characteristics and potential to reduce plastic pollution. This review highlights how mechanical properties influence the performance and suitability of biodegradable polymer [...] Read more.
The growing demand for sustainable materials has led to increased interest in biodegradable polymer fibers and nonwoven mats due to their eco-friendly characteristics and potential to reduce plastic pollution. This review highlights how mechanical properties influence the performance and suitability of biodegradable polymer fibers across diverse applications. This covers synthetic polymers such as polylactic acid (PLA), polyhydroxyalkanoates (PHAs), polycaprolactone (PCL), polyglycolic acid (PGA), and polyvinyl alcohol (PVA), as well as natural polymers including chitosan, collagen, cellulose, alginate, silk fibroin, and starch-based polymers. A range of fiber production methods is discussed, including electrospinning, centrifugal spinning, spunbonding, melt blowing, melt spinning, and wet spinning, with attention to how each technique influences tensile strength, elongation, and modulus. The review also addresses advances in composite fibers, nanoparticle incorporation, crosslinking methods, and post-processing strategies that improve mechanical behavior. In addition, mechanical testing techniques such as tensile test machine, atomic force microscopy, and dynamic mechanical analysis are examined to show how fabrication parameters influence fiber performance. This review examines the mechanical performance of biodegradable polymer fibers and fibrous mats, emphasizing their potential as sustainable alternatives to conventional materials in applications such as tissue engineering, drug delivery, medical implants, wound dressings, packaging, and filtration. Full article
(This article belongs to the Section Materials Chemistry)
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32 pages, 1104 KB  
Review
Vegetable By-Products from Industrial Processing: From Waste to Functional Ingredient Through Fermentation
by Andrea Marcelli, Andrea Osimani and Lucia Aquilanti
Foods 2025, 14(15), 2704; https://doi.org/10.3390/foods14152704 - 31 Jul 2025
Viewed by 1257
Abstract
In recent decades, the rapid expansion of the food processing industry has led to significant losses and waste, with the fruit and vegetable sector among the most affected. According to the Food and Agriculture Organization of the United Nations (FAO), losses in this [...] Read more.
In recent decades, the rapid expansion of the food processing industry has led to significant losses and waste, with the fruit and vegetable sector among the most affected. According to the Food and Agriculture Organization of the United Nations (FAO), losses in this category can reach up to 60%. Vegetable waste includes edible parts discarded during processing, packaging, distribution, and consumption, often comprising by-products rich in bioactive compounds such as polyphenols, carotenoids, dietary fibers, vitamins, and enzymes. The underutilization of these resources constitutes both an economic drawback and an environmental and ethical concern. Current recovery practices, including their use in animal feed or bioenergy production, contribute to a circular economy but are often limited by high operational costs. In this context, fermentation has emerged as a promising, sustainable approach for converting vegetable by-products into value-added food ingredients. This process improves digestibility, reduces undesirable compounds, and introduces probiotics beneficial to human health. The present review examines how fermentation can improve the nutritional, sensory, and functional properties of plant-based foods. By presenting several case studies, it illustrates how fermentation can effectively valorize vegetable processing by-products, supporting the development of novel, health-promoting food products with improved technological qualities. Full article
(This article belongs to the Special Issue Feature Reviews on Food Microbiology)
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20 pages, 2032 KB  
Article
Active Packaging Based on Hydroxypropyl Methyl Cellulose/Fungal Chitin Nanofibers Films for Controlled Release of Ferulic Acid
by Gustavo Cabrera-Barjas, Maricruz González, Sergio Benavides-Valenzuela, Ximena Preza, Yeni A. Paredes-Padilla, Patricia Castaño-Rivera, Rodrigo Segura, Esteban F. Durán-Lara and Aleksandra Nesic
Polymers 2025, 17(15), 2113; https://doi.org/10.3390/polym17152113 - 31 Jul 2025
Viewed by 981
Abstract
In recent years, active packaging has become a focal point of research and development in the food industry, driven by increasing consumer demand for safe, high-quality, and sustainable food products. In this work, solvent casting processed an active antibacterial multicomponent film based on [...] Read more.
In recent years, active packaging has become a focal point of research and development in the food industry, driven by increasing consumer demand for safe, high-quality, and sustainable food products. In this work, solvent casting processed an active antibacterial multicomponent film based on hydroxypropyl methylcellulose incorporated with ferulic acid and chitin nanofibers. The influences of ferulic acid and different content of chitin nanofibers on the structure, thermal, mechanical, and water vapor stability and antioxidant and antibacterial efficiency of films were studied. It was shown that the inclusion of only ferulic acid did not significantly influence the mechanical, water vapor, and thermal stability of films. In addition, films containing only ferulic acid did not display antibacterial activity. The optimal concentration of chitin nanofibers in hydroxypropyl methylcellulose–ferulic acid films was 5 wt%, providing a tensile strength of 15 MPa, plasticity of 52%, and water vapor permeability of 0.94 × 10−9 g/m s Pa. With further increase of chitin nanofibers content, films with layered and discontinuous phases are obtained, which negatively influence tensile strength and water vapor permeability. Moreover, only films containing both ferulic acid and chitin nanofibers demonstrated antibacterial activity toward E. coli and S. aureus, suggesting that the presence of fibers allows easier release of ferulic acid from the matrix. These results imply that the investigated three-component systems have potential applicability as sustainable active food packaging materials. Full article
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20 pages, 3201 KB  
Article
Effect of Screw Configuration on the Recyclability of Natural Fiber-Based Composites
by Vlasta Chyzna, Steven Rowe, James Finnerty, Trevor Howard, Christopher Doran, Shane Connolly, Noel Gately, Alexandre Portela, Alan Murphy, Declan M. Devine and Declan Mary Colbert
Fibers 2025, 13(7), 98; https://doi.org/10.3390/fib13070098 - 18 Jul 2025
Viewed by 832
Abstract
The burgeoning crisis of plastic waste accumulation necessitates innovative approaches towards sustainable packaging solutions. Polylactic acid (PLA), a leading biopolymer, emerges as a promising candidate in this realm, especially for environmentally friendly packaging. PLA is renowned for its compostable properties, offering a strategic [...] Read more.
The burgeoning crisis of plastic waste accumulation necessitates innovative approaches towards sustainable packaging solutions. Polylactic acid (PLA), a leading biopolymer, emerges as a promising candidate in this realm, especially for environmentally friendly packaging. PLA is renowned for its compostable properties, offering a strategic avenue to mitigate plastic waste. However, its dependency on specific industrial composting conditions, characterized by elevated temperatures, humidity, and thermophilic microbes, limits its utility for household composting. This study aims to bridge the research gap in PLA’s recyclability and explore its feasibility in mechanical recycling processes. The research focuses on assessing the mechanical characteristics of PLA and PLA-based composites post-recycling. Specifically, we examined the effects of two extrusion methods—conical and parallel—on PLA and its composites containing 20 wt.% basalt fibers (BF). The recycling process encompassed repeated cycles of hot melt extrusion (HME), followed by mechanical grinding to produce granules. These granules were then subjected to injection moulding (IM) after 1, 3 and 5 recycling cycles. The tensile properties of the resulting IM-produced bars provided insights into the material’s durability and stability. The findings reveal that both PLA and PLA/BF composites retain their mechanical integrity through up to 5 cycles of mechanical recycling. This resilience underscores PLA’s potential for integration into existing recycling streams, addressing the dual challenges of environmental sustainability and waste management. The study contributes to the broader understanding of PLA’s lifecycle and opens new possibilities for its application in eco-friendly packaging, beyond the limits of composting. The implications of these findings extend towards enhancing the circularity of biopolymers and reducing the environmental footprint of plastic packaging. Full article
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15 pages, 7412 KB  
Article
Effect of Sequence-Based Incorporation of Fillers, Kenaf Fiber and Graphene Nanoplate, on Polypropylene Composites via a Physicochemical Compounding Method
by Soohyung Lee, Kihyeon Ahn, Su Jung Hong and Young-Teck Kim
Polymers 2025, 17(14), 1955; https://doi.org/10.3390/polym17141955 - 17 Jul 2025
Viewed by 513
Abstract
Natural-fiber-reinforced polypropylene (PP) composites are gaining increasing interest as lightweight, sustainable alternatives for various packaging and applications. This study investigates the effect of filler addition sequence on the mechanical, morphological, thermal, and dynamic mechanical properties of PP-based composites reinforced with graphite nanoplatelets (GnP) [...] Read more.
Natural-fiber-reinforced polypropylene (PP) composites are gaining increasing interest as lightweight, sustainable alternatives for various packaging and applications. This study investigates the effect of filler addition sequence on the mechanical, morphological, thermal, and dynamic mechanical properties of PP-based composites reinforced with graphite nanoplatelets (GnP) and kenaf fiber (KF). Two filler incorporation sequences were evaluated: GnP/KF/PP (GnP initially mixed with KF before PP addition) and GnP/PP/KF (KF added after mixing GnP with PP). The GnP/KF/PP composite exhibited superior mechanical properties, with tensile strength and flexural strength increasing by up to 25% compared to the control, while GnP/PP/KF showed a 13% improvement. SEM analyses revealed that initial mixing of GnP with KF significantly improved filler dispersion and interfacial bonding, enhancing stress transfer within the composite. XRD and DSC analyses showed reduced crystallinity and lower crystallization temperatures in the addition of KF due to restricted polymer chain mobility. Thermal stability assessed by TGA indicated minimal differences between the composites regardless of filler sequence. DMA results demonstrated a significantly higher storage modulus and enhanced elastic response in the addition of KF, alongside a slight decrease in glass transition temperature (Tg). The results emphasize the importance of optimizing filler addition sequences to enhance mechanical performance, confirming the potential of these composites in sustainable packaging and structural automotive applications. Full article
(This article belongs to the Special Issue Natural Fiber-Based Green Materials, Second Edition)
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