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Keywords = enhanced coalbed methane

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16 pages, 2516 KB  
Article
Analysis of Occurrence of Deep Coalbed Methane and Its “Desorption–Diffusion–Seepage” Process
by Bingwen Zhang, Tao Jiang, Li Niu, Sha Li and Shu Tao
Separations 2026, 13(1), 19; https://doi.org/10.3390/separations13010019 (registering DOI) - 30 Dec 2025
Abstract
China has abundant deep coalbed methane (CBM) resources; however, high temperature, stress, and reservoir pressure complicate the gas adsorption–desorption–diffusion–seepage processes, severely restricting the development of deep CBM. Through experimental research on adsorption, desorption, diffusion, and seepage behaviors of various coal samples, the control [...] Read more.
China has abundant deep coalbed methane (CBM) resources; however, high temperature, stress, and reservoir pressure complicate the gas adsorption–desorption–diffusion–seepage processes, severely restricting the development of deep CBM. Through experimental research on adsorption, desorption, diffusion, and seepage behaviors of various coal samples, the control mechanisms of deep coal reservoir properties on CBM production in the Linxing–Shenfu region have been revealed. The results indicate that CBM adsorption and desorption characteristics are jointly controlled by coal rank, ash yield, temperature. and pressure. Among the above conditions, coal rank and pressure exhibit positive effects, while ash yield and temperature show inhibitory effects. Analysis of desorption efficiency based on the Langmuir model further identifies sensitive desorption and rapid desorption stages as key phases for enhancing productivity. Moreover, the gas diffusion mechanism is dynamically evolving, with Knudsen diffusion and Fick diffusion being the main modes during high ground pressure stages, gradually transitioning to the coexistence of Knudsen, transition, and Fick diffusions as pressure decreases. Concurrently, gas–water seepage experiments demonstrate that increasing temperature will reduce the irreducible water saturation and enhance the relative permeability of the gas. Since irreducible water saturation is negatively correlated with relative permeability of gas, the relative permeability of the gas phase, cross-point saturation, and the range of the two-phase co-seepage zone all significantly increases with the increase in temperature. The findings systematically elucidate the regulatory mechanisms of deep coal reservoir properties in the process of “adsorption–desorption–diffusion–seepage,” providing critical theoretical support for optimizing development strategies and enhancing the efficiency of deep CBM development. Full article
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20 pages, 5268 KB  
Article
Productivity Simulation of Multilayer Commingled Production in Deep Coalbed Methane Reservoirs: A Coupled Stress-Desorption-Flow Model
by Zongjie Mu, Rui Wang, Panpan Zhang, Changhui Zeng, Mingchen Han, Qilong Wei, Pengbo Yin and Hu Wang
Appl. Sci. 2026, 16(1), 41; https://doi.org/10.3390/app16010041 - 19 Dec 2025
Viewed by 172
Abstract
Deep coalbed methane (CBM) development faces significant challenges due to extreme geological conditions (high stress, elevated pressure, high temperature) that differ fundamentally from shallow reservoirs. Traditional productivity models developed for shallow CBM often fail to accurately predict deep reservoir performance. The complex “stress-desorption-flow” [...] Read more.
Deep coalbed methane (CBM) development faces significant challenges due to extreme geological conditions (high stress, elevated pressure, high temperature) that differ fundamentally from shallow reservoirs. Traditional productivity models developed for shallow CBM often fail to accurately predict deep reservoir performance. The complex “stress-desorption-flow” multi-field coupling mechanism, intensified under deep conditions, critically controls production dynamics but remains poorly understood. This study develops a multi-layer, commingled, coupled geomechanical-flow model for the Hujiertai deep CBM block (2140~2170 m) in Xinjiang, China. The model, integrating gas-water two-phase flow, Langmuir adsorption, and transient geostress evolution, was validated against field production data, achieving a low relative error of 1.2% in the simulated average daily gas rate. Results indicate that: (1) Geomechanical coupling is critical. The dynamic competition between effective stress compaction and matrix shrinkage limits fracture porosity reduction to ~2%, enabling a characteristic “rapid incline, 1–2-year plateau, gradual decline” production profile and significantly enhancing cumulative gas production. (2) Porosity (10~30%) is positively correlated with productivity: a 10-percentage-point increase raises the peak gas rate by 2.1% and cumulative production by 2.8%. Conversely, high initial cleat permeability boosts early rates but accelerates geomechanical damage (cleat closure), lowering long-term productivity. (3) Stimulation parameters show a trade-off. SRV only dictates short-term, near-wellbore production. Higher fracture permeability (peak rate +17% per 500 mD) boosts early output but accelerates depletion and stress-induced closure. The multi-field coupling mechanisms revealed and the robust model developed provide a theoretical basis for optimizing fracturing design and production strategies for analogous deep CBM plays. Full article
(This article belongs to the Section Energy Science and Technology)
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23 pages, 10826 KB  
Article
Microscopic Mechanism of Fracturing Fluid Flowback Regulated by Coal Bridge-Proppant Wettability Contrast
by Naiguo Wang, Feng Wang, Fengbao Dong, Jicheng Zhang, Xianfeng Li, Tiejing Zhu, Peng Wu, Xiucheng Wang, Youxun Cao, Jiaxuan Liu, Haotian Chu and Dakuan Xu
Symmetry 2025, 17(12), 2156; https://doi.org/10.3390/sym17122156 - 15 Dec 2025
Viewed by 142
Abstract
Fracturing is a key technology for developing deep coalbed methane, in which the wettability contrast between proppants and coal bridges significantly influences flowback efficiency. This study integrates in situ wettability measurements with phase-field simulations to analyze the mechanisms by which wettability contrast, proppant [...] Read more.
Fracturing is a key technology for developing deep coalbed methane, in which the wettability contrast between proppants and coal bridges significantly influences flowback efficiency. This study integrates in situ wettability measurements with phase-field simulations to analyze the mechanisms by which wettability contrast, proppant distribution, and capillary number affect microscale fracturing fluid flowback. The results indicate that: (1) Proppant spatial distribution governs displacement pathways, with the centralized aggregation pattern reducing residual saturation by 5.4% compared to the lateral aggregation pattern under the same capillary number; (2) under the centralized aggregation pattern, neutrally modified proppants lower residual saturation to 5.87%, representing a reduction of approximately 52.8% compared to the unmodified system; and (3) microscopic throat constraints and macroscopic symmetric placement work synergistically to alleviate retention heterogeneity and enhance flowback uniformity. Based on these findings, a dual-target optimization strategy of “neutral wettability modification of proppants + central symmetrical placement” is proposed, providing theoretical support for efficient flowback in deep coalbed methane wells. Full article
(This article belongs to the Section Engineering and Materials)
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18 pages, 8460 KB  
Article
Simulation of Fracture Propagation and Permeability Enhancement in Heterogeneous Coal Seams During Hydraulic Fracturing Using a Thermo-Hydro-Mechanical-Damage Coupling Model
by Sukai Wang, Lipeng Zhang, Yonglong Li, Wei Liu, Xionghui Liu, Yan Liang, Songling Pu, Lei Sun, Shiqi Liu and Wenkai Wang
Sustainability 2025, 17(24), 10935; https://doi.org/10.3390/su172410935 - 7 Dec 2025
Viewed by 266
Abstract
The development of deep coalbed methane is hindered by the strong heterogeneity of coal mechanical properties and complex hydraulic fracturing behavior. To identify the key factors controlling fracture geometry and permeability enhancement, this study developed a thermo-hydro-mechanical-damage coupled model within a COMSOL Multiphysics [...] Read more.
The development of deep coalbed methane is hindered by the strong heterogeneity of coal mechanical properties and complex hydraulic fracturing behavior. To identify the key factors controlling fracture geometry and permeability enhancement, this study developed a thermo-hydro-mechanical-damage coupled model within a COMSOL Multiphysics 6.3-MATLAB R2022b co-simulation framework, incorporating a Weibull random field to characterize mechanical heterogeneity. Sensitivity analysis demonstrates that tensile strength is the predominant factor governing both the fracturing damage zone and permeability-enhanced area, with its damage area extreme difference (10.094) and coefficient of variation (0.85) significantly surpassing those of other parameters. Poisson’s ratio and elastic modulus emerge as key secondary parameters, while compressive strength shows the lowest sensitivity. The parametric influences exhibit distinct patterns: tensile strength shows a strong negative correlation with damage and permeability-enhanced areas (up to 85% reduction), whereas the maximum permeability enhancement rate follows a non-monotonic trend, peaking at 215 when tensile strength reaches 3.33 MPa. Compressive strength minimally affects the damage area (~15%) but steadily improves the maximum permeability enhancement rate (7.5% increase). Elastic modulus exhibits an optimal value (8.93 GPa) for maximizing damage area, while negatively correlating with maximum permeability enhancement rate (9.1% decrease). Fracture morphology is differentially controlled by multiple parameters: low compressive strength promotes fracture deflection and branching, elastic modulus regulates fracture network complexity, and low Poisson’s ratio enhances coal brittleness to effectively activate natural fractures, thereby facilitating complex fracture network formation. Full article
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15 pages, 2628 KB  
Article
Multiscale Pore Structure and Heterogeneity of Deep Medium-Rank Coals in the Eastern Ordos Basin
by Zhengyuan Qin, Lu Chen, Zhiguo Li, Guangwei Xu, Lianying Du, Jinlong Jia, Jianxiong Yang, Vivek Agarwal and Stephen Grebby
Processes 2025, 13(12), 3912; https://doi.org/10.3390/pr13123912 - 3 Dec 2025
Viewed by 296
Abstract
The pore–fracture system in coal reservoirs is a critical factor controlling coalbed methane (CBM) productivity. This study focuses on deep coal samples from the Benxi and Taiyuan formations in the southeastern margin of the Ordos Basin. Using low-pressure CO2 and N2 [...] Read more.
The pore–fracture system in coal reservoirs is a critical factor controlling coalbed methane (CBM) productivity. This study focuses on deep coal samples from the Benxi and Taiyuan formations in the southeastern margin of the Ordos Basin. Using low-pressure CO2 and N2 adsorption experiments combined with fractal theory (Song and FHH models), the pore structure and heterogeneity of micropores (<2 nm) and mesopores (2–100 nm) were systematically analyzed. The results indicate that ash content is the primary inhibiting factor for pore development, showing significant negative correlations with micropore specific surface area, pore volume, and mesopore volume. The influence of macerals exhibits scale-dependent effects: vitrinite is the main contributor to micropore development, while vitrinite and ash content show a synergistic positive correlation with the volume proportion of 10–50 nm mesopores. Thermal maturity has no significant impact on pore volume but notably enhances mesopore heterogeneity. This study reveals an “ash-dominant, vitrinite-assisted” pore development pattern in low- to medium-rank coals, providing a theoretical basis for the efficient development of deep CBM. Full article
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20 pages, 3676 KB  
Article
Investigation of CH4 Desorption–Diffusion Properties Under the Stepwise Wetting–Corrosion Effects of Hydrochloric Acid and Cocamidopropyl Betaine
by Kai Dong, Wei Zhang, Dongliang Zhong and Jin Yan
Energies 2025, 18(23), 6336; https://doi.org/10.3390/en18236336 - 2 Dec 2025
Viewed by 248
Abstract
Coalbed methane (CBM) is an unconventional natural gas primarily stored in coal seams. The efficient recovery of CBM mainly depends on the desorption and diffusion process. In this study, a stepwise wetting–corrosion method employing a combination of surfactant (cocamidopropyl betaine) and acid (hydrochloric [...] Read more.
Coalbed methane (CBM) is an unconventional natural gas primarily stored in coal seams. The efficient recovery of CBM mainly depends on the desorption and diffusion process. In this study, a stepwise wetting–corrosion method employing a combination of surfactant (cocamidopropyl betaine) and acid (hydrochloric acid) was proposed to promote the desorption and diffusion of CBM. The microstructure and CH4 desorption–diffusion characteristics of the coal samples treated with the stepwise wetting–corrosion method were evaluated at varying concentrations of cocamidopropyl betaine (CAB) and hydrochloric acid (HCl). The relationship between wettability, specific surface area, and CH4 adsorption–desorption was identified, and the effect of pore connectivity on CH4 diffusion was investigated. The results indicate that the stepwise wetting–corrosion treatment eliminated mineral blockages within the coal matrix, thereby clearing the microporous pathways and improving the overall pore connectivity for methane transport enhancement. By preventing the contact between the surfactant and the acid, the breakdown of surfactant molecules was inhibited. This enabled homogeneous acidizing throughout the coal matrix, which reduced the specific surface area and increased the methane desorption rate by 13.99%. In addition, a significant reduction in the mass transfer Biot number and a notable enhancement in methane diffusivity were obtained. Therefore, the stepwise wetting–corrosion method combining CAB and HCl shows a potential to increase gas production and will provide an alternative to traditional high-energy fracturing techniques, contributing to efficient and sustainable CBM extraction. Full article
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20 pages, 13967 KB  
Article
Optimization of Start-Extraction Time for Coalbed Methane Well in Mining Area Using Fluid–Solid Coupling Numerical Simulation
by Peiming Zhou, Ang Xu, Xueting Sun, Xiaozhi Zhou, Sijie Han, Jihang Dong, Jie Chen, Wei Gao and Yunfei Feng
Sustainability 2025, 17(23), 10712; https://doi.org/10.3390/su172310712 - 29 Nov 2025
Viewed by 387
Abstract
Optimizing the start-extraction time for coalbed methane (CBM) wells in mining areas remains challenging. This is due to the limited understanding of mining-induced mechanical changes and fluid migration in protected seams, which restricts the development of clean fossil energy. To address this, a [...] Read more.
Optimizing the start-extraction time for coalbed methane (CBM) wells in mining areas remains challenging. This is due to the limited understanding of mining-induced mechanical changes and fluid migration in protected seams, which restricts the development of clean fossil energy. To address this, a geological-engineering model is constructed to investigate the mining-induced zonal evolution of stress, strain, permeability, and gas migration in protected seams, with the goal of optimizing the start-extraction time. The results show that gas production is controlled by the mechanical properties and gas pressure of protected seams near the well. Initially, these seams experience prolonged elastic strain. Plastic compressive strain develops at close-distance protected seams only when the coalface advances to within 5 m of them. Subsequently, rapid stress relief and complex stress directions lead to continuous plastic shear and expansion strains. As the distance from the mining seam increases, the plastic strains delay and diminish, reverting to elastic strain. These transitions collectively characterize the dynamic development of five distinct permeability regimes. Within permeability-reduced zones, an enhanced gas pressure gradient mitigates production declines. As the start-extraction time is progressively delayed, post-initiation gas production manifests in four phases: gradual decline, slow rebound, rapid increase, and surge. The optimal start-extraction time aligns with the rapid increase phase, when the coalface reaches the well, shortening extraction by at least 5.75 days and reducing electricity consumption by more than 2.07 × 104 kWh in the study area. This research provides practical solutions for methane emission reduction and sustainable CBM development in mining areas. Full article
(This article belongs to the Section Resources and Sustainable Utilization)
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25 pages, 5793 KB  
Article
Optimizing Reservoir Characterization with Machine Learning: Predicting Coal Texture Types for Improved Gas Migration and Accumulation Analysis
by Yuting Wang, Cong Zhang, Yahya Wahib, Yanhui Yang, Mengxi Li, Guangjie Sang, Ruiqiang Yang, Jiale Chen, Baolin Yang, Al Dawood Riadh and Jiaren Ye
Energies 2025, 18(23), 6185; https://doi.org/10.3390/en18236185 - 26 Nov 2025
Viewed by 296
Abstract
Coal texture is an important factor in optimizing the characterization of coalbed methane (CBM) reservoirs, directly affecting key reservoir properties such as permeability, gas content, and production potential. This study develops an advanced methodology for coal texture classification in the Zhengzhuang Field of [...] Read more.
Coal texture is an important factor in optimizing the characterization of coalbed methane (CBM) reservoirs, directly affecting key reservoir properties such as permeability, gas content, and production potential. This study develops an advanced methodology for coal texture classification in the Zhengzhuang Field of the Qinshui Basin, utilizing well-log data from 86 wells. Initially, 13 geophysical logging parameters were used to characterize the coal seams, resulting in a dataset comprising 2992 data points categorized into Undeformed Coal (UC), Cataclastic Coal (CC), and Granulated Coal (GC) types. After optimizing and refining the data, the dataset was reduced to 8 parameters, then further narrowed to 5 key features for model evaluation. Two primary scenarios were investigated: Scenario 1 included all 8 parameters, while Scenario 2 focused on the 5 most influential features. Five machine learning classifiers Extra Trees, Gradient Boosting, Support Vector Classifier (SVC), Random Forest, and k-Nearest Neighbors (kNN) were applied to classify coal textures. The Extra Trees classifier outperformed all other models, achieving the highest performance across both scenarios. Its peak performance was observed when 20% of the data was used for the test set and 80% for training, where it achieved a Macro F1 Score of 0.998. These findings demonstrate the potential of machine learning for improving coal texture prediction, offering valuable insights into reservoir characterization and enhancing the understanding of gas migration and accumulation processes. This methodology has significant implications for optimizing CBM resource evaluation and extraction strategies, especially in regions with limited sampling availability. Full article
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19 pages, 4059 KB  
Article
Numerical Simulation of Fracture Propagation and Damage Evolution in Coal Seam Under Controlled High-Energy Shock Wave Fracturing
by Sukai Wang, Wei Liu, Yonglong Li, Lipeng Zhang, Yan Liang, Xionghui Liu, Songling Pu, Yu Liang and Shiqi Liu
Appl. Sci. 2025, 15(22), 12279; https://doi.org/10.3390/app152212279 - 19 Nov 2025
Viewed by 376
Abstract
Reservoir stimulation is a critical technique for the efficient development of coalbed methane (CBM), playing a significant role in improving permeability. Controlled shock wave fracturing, as an emerging stimulation method, offers advantages such as safety and high energy utilization, making it a promising [...] Read more.
Reservoir stimulation is a critical technique for the efficient development of coalbed methane (CBM), playing a significant role in improving permeability. Controlled shock wave fracturing, as an emerging stimulation method, offers advantages such as safety and high energy utilization, making it a promising candidate for CBM reservoir enhancement. Due to the substantial potential of deep CBM reservoirs, conventional physical simulations and field experiments are limited in accurately analyzing the fracturing effects. Research on the fracture propagation and damage evolution of coal rock under the influence of different geological and engineering parameters is limited, hindering the determination of key operational parameters. In this study, a coupled mathematical model of solid mechanics and damage continuum mechanics is established using the finite element method, alongside a geometric model, to investigate fracture propagation characteristics under the influence of geological and engineering factors. The core contribution of this work is a systematic numerical analysis that clarifies the controlling effects of key parameters. The main conclusions are as follows: (1) a high stress contrast (≥6 MPa) favors fracture extension along the direction of the maximum principal stress while inhibiting the expansion of the damage area; (2) the increase in the orientation of natural fissures and the angle of horizontal stress inhibits the propagation of fractures and the growth of damage area; (3) engineering parameters exert a considerable effect on fracture propagation and multiple shock cycles (≥2 times) and high peak pressure (≥250 MPa) are conducive to fracture formation; and (4) a key distinguishing feature is the formation of radioactive fractures induced by high-energy shock waves, which are beneficial for enhancing communication between rock layers and natural fractures. Compared to hydraulic fracturing, the shock wave method achieves distinctly faster fracture extension in a shorter time, highlighting its unique advantage for improving coalbed permeability and porosity. This study extends the numerical simulation research on controlled shock waves in deep coal seams, elucidates the dynamic response of fracture propagation and damage evolution under the control of geological and engineering parameters, reveals the sensitivity of key parameters to fracture extension, and provides a critical basis for the selection and optimization of operational parameters in field applications of shock wave fracturing. Full article
(This article belongs to the Section Energy Science and Technology)
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16 pages, 3235 KB  
Article
Mechanical Behavior and Damage Mechanisms of Saturated Coal-Rock Under Cyclic Freeze–Thaw Conditions with Different Cold Conditions
by Hao Yang, Lin Wu and Xiaoke Li
Processes 2025, 13(11), 3675; https://doi.org/10.3390/pr13113675 - 13 Nov 2025
Viewed by 294
Abstract
In situ physical coal fracturing is one of the key technologies for deep coal resource extraction, among which the liquid nitrogen cyclic freeze–thaw (LNCFT) technique demonstrates remarkable fracturing effects and promising application potential in physical coal breaking. To determine economically viable mining and [...] Read more.
In situ physical coal fracturing is one of the key technologies for deep coal resource extraction, among which the liquid nitrogen cyclic freeze–thaw (LNCFT) technique demonstrates remarkable fracturing effects and promising application potential in physical coal breaking. To determine economically viable mining and coalbed methane (CBM) extraction cycles, this study builds on previous research and conducts a series of experiments to investigate the effects of different cold condition temperatures and freeze–thaw cycles on the mesoscopic surface structure and macroscopic mechanical properties of deep, water-rich coal-rock samples. A statistical damage constitutive model for saturated coal-rock under coupled freeze–thaw and loading, incorporating a damage threshold, was established to more accurately describe the damage patterns and mechanisms. The results indicate that lower cold condition temperatures lead to greater mesoscopic crack propagation, lower uniaxial compressive strength, and significantly reduced freeze–thaw failure cycles. Under −45 °C, saturated coal-rock samples experienced macroscopic failure after only 23 freeze–thaw cycles, which is 9 and 15 cycles fewer than those under −30 °C and −15 °C, respectively. Furthermore, measurements of wave velocities in three directions before and after testing revealed that freeze–thaw cycles caused particularly pronounced damage in the direction perpendicular to the bedding planes. Additionally, the established coupled statistical damage constitutive model provides a more accurate and intuitive analysis of the entire process from damage to failure under different cold conditions, showing that as the temperature decreases and freeze–thaw cycles increase, the coal-rock’s brittleness diminishes while plastic deformation and ductile failure characteristics are enhanced. In summary, for coal and CBM extraction using the LNCFT technique, it is recommended to extract gas once after approximately 35 cycles of liquid nitrogen injection. This study provides a theoretical basis for the application of liquid nitrogen cyclic freeze–thaw technology in deep coal fracturing. Full article
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29 pages, 6379 KB  
Article
Enhancing Recovery of Low-Productivity Coalbed Methane Wells in Medium-Shallow Reservoirs by CO2 Huff-and-Puff
by Chenlong Yang, Zhiming Fang, Shaicheng Shen and Haibin Wang
Separations 2025, 12(11), 314; https://doi.org/10.3390/separations12110314 - 11 Nov 2025
Viewed by 386
Abstract
Coalbed methane (CBM) is a vital clean energy resource, yet its extraction efficiency is often hindered by rapid production decline and low production rates in medium-shallow reservoirs. This study investigates the potential of CO2 huff-and-puff technology to enhance CBM recovery and achieve [...] Read more.
Coalbed methane (CBM) is a vital clean energy resource, yet its extraction efficiency is often hindered by rapid production decline and low production rates in medium-shallow reservoirs. This study investigates the potential of CO2 huff-and-puff technology to enhance CBM recovery and achieve CO2 storage in low-productivity wells. A comprehensive model, constructed based on the geological conditions of the Qinshui Basin, was developed. Numerical simulations revealed that CO2 huff-and-puff significantly improves CH4 production by displacing adsorbed CH4 and maintaining reservoir pressure. Key findings indicate that higher CO2 injection volumes yield substantial increases in both peak CH4 production and cumulative production compared with conventional extraction. Optimal soaking times balance recovery efficiency and operational costs. Sensitivity analysis identified gas diffusion coefficients, initial permeability, and Langmuir volume constants as critical geological parameters influencing the performance. This study preliminarily demonstrates the feasibility of large-scale CO2 huff-and-puff for enhancing production in low-productivity CBM wells and provides theoretical insights for revitalizing China’s underperforming CBM wells while advancing carbon neutrality goals, although further experimental validation is still required. Full article
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24 pages, 5586 KB  
Article
Mechanisms of Proppant Pack Instability and Flowback During the Entire Production Process of Deep Coalbed Methane
by Xianlu Cai, Zhiming Wang, Wenting Zeng, Tianhao Huang, Binwang Li, Pengyin Yan and Anna Dai
Processes 2025, 13(11), 3605; https://doi.org/10.3390/pr13113605 - 7 Nov 2025
Viewed by 404
Abstract
Deep coalbed methane (DCBM) reservoirs often experience severe proppant flowback during large-scale hydraulic fracturing, which undermines fracture conductivity and limits long-term recovery. The critical flowback velocity (CFVP) is the key parameter controlling proppant pack instability and flowback. In this study, the instability and [...] Read more.
Deep coalbed methane (DCBM) reservoirs often experience severe proppant flowback during large-scale hydraulic fracturing, which undermines fracture conductivity and limits long-term recovery. The critical flowback velocity (CFVP) is the key parameter controlling proppant pack instability and flowback. In this study, the instability and flowback behavior of proppant packs throughout the entire production process, from early water flowback to late gas-dominated stages, were systematically investigated. Proppant flowback under closure stress was simulated using a CFD–DEM approach to clarify the flowback process and mechanical mechanisms. Laboratory experiments on coal fracture surfaces under gas-liquid two-phase and gas-liquid-solid three-phase conditions were then conducted to quantify CFVP and its variation across different production stages. Finally, a semi-empirical CFVP predictive model was developed through dimensional analysis. Results show that proppant flowback proceeds through three distinct stages—no flowback, gradual flowback, and rapid flowback. Increasing fracture width reduces proppant pack stability and lowers CFVP but allows higher flow capacity, and within the typical gas and water production ranges of deep coalbed methane reservoirs, flowback is significantly reduced when the width exceeds about 8 mm. Closure stress enhances CFVP below 15 MPa but has little effect above this threshold, while higher stresses progressively stabilize the proppant pack and minimize flowback. Larger average proppant size raises CFVP and preserves conductivity, whereas higher gas–liquid ratios elevate CFVP and reduce flowback, with ratios above 40 sustaining consistently low flowback levels. These findings clarify the mechanisms and threshold conditions of proppant flowback, establish quantitative CFVP benchmarks, and deliver theoretical as well as experimental guidance for optimizing DCBM production. Full article
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15 pages, 7994 KB  
Article
Effect of Primary Fracture Orientation on CO2 Fracturing in Coal Seam Stress Relief
by Peng Li, Di Zhang, Zhirong Wang, Wenbin Han and Lin Tian
Processes 2025, 13(11), 3523; https://doi.org/10.3390/pr13113523 - 3 Nov 2025
Viewed by 368
Abstract
CO2 fracturing (CO2-Frac) is a novel technology for coal mine gas control, which is distinct from CO2 Enhanced Coalbed Methane, and has been applied to alleviate in situ stress concentration and to eliminate coal and gas outbursts in coal [...] Read more.
CO2 fracturing (CO2-Frac) is a novel technology for coal mine gas control, which is distinct from CO2 Enhanced Coalbed Methane, and has been applied to alleviate in situ stress concentration and to eliminate coal and gas outbursts in coal mines. However, the reasons for the greatly varying effects of CO2-Frac application among different regions remains largely unknown, and the influence of geological structures, particularly pre-existing fracture orientations, remains poorly understood. The equipment system of phase fracturing and permeability improvement of low-permeability coalbed methane and the gas phase fracturing and permeability improvement technology are studied and analyzed, and the engineering application is carried out in the head face of Xinyuan Coal Mine. This study conducted three CO2-Frac experiments in the Xinyuan coal mine in which borehole orientations were varied, with the primary fracture strike of coal seam #3 in the Shanxi Formation ranging from N3°E to N15°E. The characteristics of reservoir stress redistribution after CO2-Frac and its mechanism controlled by the orientation of primary fractures were explored based on the analysis of microseismic focal mechanisms. The results showed that (1) Both the fracturing section and the buffer section determined the stress relief effect of CO2-Frac. While the different experiments showed largely similar stress relief effects of the fracturing section, the effects of the buffer section greatly differed. (2) The microseismic events generated by the CO2-Frac in the borehole with an N–S orientation showed a more concentrated spatial distribution, with higher proportions of tensile and dip-slip events. (3) The range of the stress relief in the buffer section of the borehole with an N–S orientation exceeded those of the other sections. Further geological analysis revealed that higher stress relief was achieved in both boreholes with a N–S orientation and a smaller angle between the borehole direction and the primary fracture orientation (angle BF). An improved numerical calculation model that integrated fracture mechanics and gas reservoir engineering was used in this study; the result showed that an improved CO2-Frac effect was achieved under a BF angle of 0–21°, in good agreement with the field experiment results. The results of this study can help improve the effectiveness of CO2-Frac and reduce the occurrence of coal and gas outbursts. Full article
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17 pages, 4403 KB  
Article
Exploring the Mechanisms of CO2-Driven Coalbed Methane Recovery Through Molecular Simulations
by Yongcheng Long, Jiayi Huang, Zhijun Li, Songze Li, Cen Chen, Qun Cheng, Yanqi He and Gang Wang
Processes 2025, 13(11), 3509; https://doi.org/10.3390/pr13113509 - 1 Nov 2025
Viewed by 438
Abstract
Efficient coalbed methane (CBM) recovery combined with carbon dioxide (CO2) sequestration is a promising strategy for sustainable energy production and greenhouse gas mitigation. However, the molecular mechanisms controlling pressure-dependent CH4 displacement by CO2 in coal nanopores remain insufficiently understood. [...] Read more.
Efficient coalbed methane (CBM) recovery combined with carbon dioxide (CO2) sequestration is a promising strategy for sustainable energy production and greenhouse gas mitigation. However, the molecular mechanisms controlling pressure-dependent CH4 displacement by CO2 in coal nanopores remain insufficiently understood. In this study, molecular dynamics simulations were conducted to investigate CO2-driven CH4 recovery in a slit-pore coal model under driving pressures of 15, 20, and 25 Mpa. The simulations quantitatively captured the competitive adsorption, diffusion, and migration behaviors of CH4, CO2, and water, providing insights into how pressure influences enhanced coalbed methane (ECBM) recovery at the nanoscale. The results show that as the pressure increases from 15 to 25 Mpa, the mean residence time of CH4 on the coal surface decreases from 0.0104 ns to 0.0087 ns (a 16% reduction), reflecting accelerated molecular mobility. The CH4–CO2 radial distribution function peak height rises from 2.20 to 3.67, indicating strengthened competitive adsorption and interaction between the two gases. Correspondingly, the number of CO2 molecules entering the CH4 region grows from 214 to 268, demonstrating higher invasion efficiency at elevated pressures. These quantitative findings illustrate a clear shift from capillary-controlled desorption at low pressure to pressure-driven convection at higher pressures. The results provide molecular-level evidence for optimizing CO2 injection pressure to improve CBM recovery efficiency and CO2 storage capacity. Full article
(This article belongs to the Section Energy Systems)
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19 pages, 1827 KB  
Review
Rotary Steerable Drilling Technology: Bottlenecks Breakthroughs and Intelligent Trends in China Shale Gas Development
by Hao Geng, Bingzhong Zhang and Yingjian Xie
Processes 2025, 13(11), 3471; https://doi.org/10.3390/pr13113471 - 29 Oct 2025
Viewed by 945
Abstract
Rotary Steerable System (RSS) enhances directional drilling efficiency by over 300% via dynamic bit adjustment during string rotation. This study aims to systematically address these bottlenecks, quantify technical boundaries, and propose actionable breakthrough paths for China’s RSS technology in shale gas development. To [...] Read more.
Rotary Steerable System (RSS) enhances directional drilling efficiency by over 300% via dynamic bit adjustment during string rotation. This study aims to systematically address these bottlenecks, quantify technical boundaries, and propose actionable breakthrough paths for China’s RSS technology in shale gas development. To address China’s shale gas RSS bottlenecks, this study proposes a “Material-Algorithm-System” tri-level strategy centered on an innovative “Tri-loop System.” Key innovations include (1) silicon nitride–tungsten carbide composite coatings to enhance thermal resilience, tested to withstand 220 °C, reducing thermal failure risk by 40% compared to conventional materials; (2) downhole reinforcement learning optimization; (3) a “Tri-loop System” integrating downhole intelligent control, wellbore-surface bidirectional communication, and cloud monitoring, shortening downhole command response latency from over 5 s to less than 1 s. In practical shale gas development scenarios—such as the Sichuan Basin’s deep coalbed methane wells and Shengli Oilfield’s tight reservoirs—this tri-level strategy has proven effective: the high-frequency electromagnetic wave radar increased thin coal seam drilling encounter rate by 23%, while the piezoelectric ceramic micro-actuators reduced tool failure rate by 35% in 175–200 °C environments. This approach targets raising China’s shale gas RSS application rate to 60%, supporting sustainable oil and gas exploration. Full article
(This article belongs to the Special Issue Development of Advanced Drilling Engineering)
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