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Keywords = electrochemical study

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27 pages, 624 KB  
Systematic Review
Heavy Metal Contamination in Foods: Advances in Detection Technologies, Regulatory Challenges, Health Risks, and Implications for Sustainable Food Safety
by Diego A. Hernández-Montoya, Ana G. Castañeda-Miranda, Margarita L. Martinez-Fierro, Alfonso Talavera-Lopez, Remberto Sandoval-Aréchiga, Jose. R. Gomez-Rodriguez, Víktor I. Rodríguez-Abdalá, Rodrigo Castañeda-Miranda, Luis Alberto Flores-Chaires, Sodel Vazquez-Reyes and Salvador Ibarra Delgado
Sustainability 2026, 18(9), 4280; https://doi.org/10.3390/su18094280 (registering DOI) - 25 Apr 2026
Abstract
Heavy metal contamination of foods remains a persistent global challenge for food safety and public health, driven by industrialization, mining activities, intensive agriculture, and ongoing environmental degradation. This scoping review synthesizes peer-reviewed literature on the occurrence of priority toxic metals—arsenic, cadmium, lead, mercury, [...] Read more.
Heavy metal contamination of foods remains a persistent global challenge for food safety and public health, driven by industrialization, mining activities, intensive agriculture, and ongoing environmental degradation. This scoping review synthesizes peer-reviewed literature on the occurrence of priority toxic metals—arsenic, cadmium, lead, mercury, and nickel—in food matrices, with emphasis on contamination pathways, analytical detection strategies, and documented human health effects. The reviewed studies reveal widespread accumulation of heavy metals in staple foods, including cereals, vegetables, seafood, and processed products, with concentrations frequently approaching or exceeding international regulatory limits, particularly in regions exposed to strong anthropogenic pressure. Conventional laboratory-based techniques, such as atomic absorption spectrometry and inductively coupled plasma methods, remain the reference standards for quantitative determination and regulatory compliance; however, their application to large-scale or continuous monitoring is often constrained by cost, infrastructure, and operational complexity. Consequently, increasing attention has been directed toward emerging detection approaches, including portable X-Ray fluorescence, Raman/SERS spectroscopy, electrochemical biosensors, electronic tongues, and in situ magnetic measurements, as complementary tools for rapid screening and field-based surveillance. Among these, environmental magnetism and in situ magnetic techniques stand out as non-destructive, low-cost proxies capable of identifying metal-associated particulate contamination linked to food production systems. Chronic dietary exposure to heavy metals is consistently associated with neurotoxicity, nephrotoxicity, carcinogenicity, and oxidative stress, underscoring the need for integrated, multi-tiered monitoring frameworks to support early detection, risk assessment, and prevention. Full article
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17 pages, 2676 KB  
Article
Synthesis of Lithium Iron Phosphate Materials via an All-in-One Integrated Liquid Phase Method
by Shixiang Sun, Bo Liao, Xiaotao Wang, Han Wu, Jinyu Tan, Jingwen Cui, Yingqun Li, Wei Li, Yidan Zhang, Siqin Zhao, Yan Cao and Chao Huang
Molecules 2026, 31(9), 1419; https://doi.org/10.3390/molecules31091419 (registering DOI) - 25 Apr 2026
Abstract
Lithium iron phosphate (LiFePO4) (LFP) has emerged as the most popular cathode material in the current lithium battery market because of its stable charge–discharge cycle performance, low cost, and high safety. Moreover, this material does not require scarce resources such as [...] Read more.
Lithium iron phosphate (LiFePO4) (LFP) has emerged as the most popular cathode material in the current lithium battery market because of its stable charge–discharge cycle performance, low cost, and high safety. Moreover, this material does not require scarce resources such as nickel and cobalt, which alleviates supply chain conflicts and reduces the environmental and health impacts associated with Ni and Co. In this study, a cost-effective preparation method is implemented to synthesize a series of all-element integrated LiFePO4 precursors using precursor solutions with varying concentrations of oxalic acid. The final LFP materials are subsequently obtained through a one-step heat treatment. To evaluate the advantages of this method, we compare the structural and electrochemical properties of the obtained LFP materials with those synthesized via the traditional solid-phase method. The experimental results reveal that the LFP material synthesized using an oxalic acid solution with a concentration of 0.125 mol L−1 exhibits optimal performance. This material has a grain size in the range of 300–500 nm, which is smaller and more uniform than those of the other samples. This initial specific discharge capacity of the designed LFP is 150.3 mAh·g−1, with an initial coulombic efficiency of 88%. Notably, the material maintains a high capacity of 98 mAh·g−1 even at −20 °C and achieves a discharge capacity of 98.7 mAh·g−1 at a high discharge rate of 5 C. The lithium-ion diffusion coefficient was determined to be 7.1 × 10−12 cm2 s−1, which is approximately 2.5 times greater than that of the material synthesized via the solid-phase ball-milling method. These results highlight the significant improvements in both the structural and electrochemical properties of LFP materials synthesized through this novel liquid-phase method. Full article
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23 pages, 3826 KB  
Article
Pt-Modified 3D NiCu Foam Catalysts for Enhanced Sodium Borohydride Electrooxidation
by Žana Mickevičienė, Aldona Balčiūnaitė, Dijana Šimkūnaitė, Jūratė Vaičiūnienė, Loreta Tamašauskaitė-Tamašiūnaitė and Eugenijus Norkus
Crystals 2026, 16(5), 283; https://doi.org/10.3390/cryst16050283 (registering DOI) - 24 Apr 2026
Abstract
We report a straightforward and scalable strategy for the fabrication of three-dimensional Ni-rich bimetallic NiCu foam coatings on Ti substrates ((NiCu)foam/Ti) via dynamic hydrogen bubble templating (DHBT) electrodeposition, followed by modification with an ultralow amount of Pt to construct an efficient [...] Read more.
We report a straightforward and scalable strategy for the fabrication of three-dimensional Ni-rich bimetallic NiCu foam coatings on Ti substrates ((NiCu)foam/Ti) via dynamic hydrogen bubble templating (DHBT) electrodeposition, followed by modification with an ultralow amount of Pt to construct an efficient ternary Ni–Cu–Pt catalytic system. The resulting foams exhibit highly porous dendritic architectures with interconnected channels, enabling a high density of electrochemically active sites and uniform metal distribution throughout the framework. Structural and compositional analyses (SEM–EDX) reveal a Ni-dominant composition (28.09–34.61 mg cm−2), with significantly lower Cu content (2.47–4.16 mg cm−2) and ultralow Pt loading (9.63–19.04 μg cm−2), maximizing catalytic efficiency while minimizing noble metal usage. Electrochemical studies in alkaline media demonstrate that the NiCu foam possesses intrinsic borohydride electrooxidation activity, which is substantially enhanced upon Pt incorporation, delivering a threefold increase in activity compared to the unmodified foam and outperforming bulk Pt. This improvement is attributed to the synergistic interplay within the Ni-rich ternary system, where trace Pt acts as a highly effective promoter. When implemented as anodes in NaBH4–H2O2 fuel cells, Pt(NiCu)foam/Ti achieves peak power densities of 239 and 301.6 mW cm−2 at 25 °C and 55 °C, respectively. Overall, this study presents a cost-effective and scalable route to high-performance electrocatalysts for alkaline direct borohydride fuel cells, significantly reducing reliance on noble metals while maintaining superior activity. Full article
(This article belongs to the Special Issue Advances and Perspectives in Noble Metal Nanoparticles)
18 pages, 1027 KB  
Article
State of Health Estimation for Lithium-Ion Batteries Based on Alternating Electrical Signals Within a Specific Frequency Range
by Bo Rao, Jinqiao Du, Jie Tian, Weige Zhang, Xinyuan Fan and Tianrun Yu
Batteries 2026, 12(5), 153; https://doi.org/10.3390/batteries12050153 (registering DOI) - 24 Apr 2026
Abstract
State of Health (SOH) estimation of lithium-ion batteries is a critical and challenging requirement in advanced battery management technologies. As an important parameter, battery impedance contains significant electrochemical information that can reflect the state of health of batteries. In this study, a SOH [...] Read more.
State of Health (SOH) estimation of lithium-ion batteries is a critical and challenging requirement in advanced battery management technologies. As an important parameter, battery impedance contains significant electrochemical information that can reflect the state of health of batteries. In this study, a SOH estimation method is proposed based on alternating electrical signals. First, an aging test was carried out using commercial 18650-type batteries. Considering the current uncertainty in practical applications, tests under different discharge conditions were conducted to obtain the capacity and wide frequency band impedance data of each battery throughout its life cycle. Then, important features at specific frequencies were extracted from the impedance data, and an interpretable analysis of the features was performed using the distribution of relaxation times (DRTs). Finally, the impedance features were combined with the Gaussian process regression algorithm in machine learning to estimate and validate the SOH. The results show that using fixed-frequency impedance features can achieve accurate estimation. The average value of the maximum absolute error of each battery under different working conditions can be controlled within 1.59%. With the development of embedded chips and online measurement technology, battery management systems can obtain important impedance features by applying alternating electrical signals within a certain frequency range, thus achieving online estimation of SOH. Full article
(This article belongs to the Special Issue Advanced Intelligent Management Technologies of New Energy Batteries)
13 pages, 4150 KB  
Article
Electrochemical Performance of Ti3C2Tx MXenes During Structural Evolution
by Zhuo Chen, Peng He, Yueyue Wang, Qingqing Zhou, Feng Tao, Qi Liu and Yuexin Liu
Ceramics 2026, 9(5), 45; https://doi.org/10.3390/ceramics9050045 (registering DOI) - 24 Apr 2026
Abstract
MXenes, with a high surface area, abundant active sites, and excellent ion transport properties, have demonstrated excellent electrochemical performance. However, systematic comparisons of the structural evolution process and electrochemical performance for MXene are lacking. In this study, multilayer MXene (M-Ti3C2 [...] Read more.
MXenes, with a high surface area, abundant active sites, and excellent ion transport properties, have demonstrated excellent electrochemical performance. However, systematic comparisons of the structural evolution process and electrochemical performance for MXene are lacking. In this study, multilayer MXene (M-Ti3C2Tx) was successfully fabricated by in situ etching. During the subsequent centrifugation process, the thicker and heavier multilayer sheets settled due to their faster sedimentation rate, while the lighter, surface-functionalized monolayer sheets remained colloidally stable in the supernatant due to solvation and electrostatic repulsion, thereby achieving separation and obtaining delaminated MXene (D-Ti3C2Tx). Structural analysis indicates that the removal of the aluminum layer synergizes with the exfoliation of the nanosheets, significantly increasing the interlayer spacing and making the sheet structure more pronounced, and the pore structure is more abundant. Especially, in three-electrode and two-electrode systems at an identical mass loading of 5 mg on carbon paper, D-Ti3C2Tx delivered a higher specific capacitance, more pronounced pseudocapacitive behavior, and a superior rate capability compared to Ti3AlC2 and M-Ti3C2Tx. Such excellent electrochemical performance of D-Ti3C2Tx is due to the shortened ion diffusion path in the delaminated structure, which enables rapid ion migration, an extremely large specific surface area, and a mesoporous structure that provides abundant active sites. This study underscores the significant potential of D-Ti3C2Tx in emerging energy storage systems and offers insights into guiding MAX phase synthesis during its preparation. Full article
(This article belongs to the Special Issue Advances in Electronic Ceramics, 2nd Edition)
11 pages, 4342 KB  
Article
Research on Microstructure and Properties of Ultrasonic Welded Large-Diameter Aluminum Wire/Cu (Ni-Plated Copper) Terminal Joints
by Yi Bu, Ye Zhao, Shupeng Zhao, Yanrong Ni and Lipeng Yan
Materials 2026, 19(9), 1749; https://doi.org/10.3390/ma19091749 - 24 Apr 2026
Abstract
In this study, the microstructure and mechanical properties of ultrasonic welded joints between large-diameter aluminum wire and Cu (Ni-plated copper) terminals were systematically investigated, to reveal the underlying fracture mechanisms. The cross-sectional morphology, interfacial microstructure, and mechanical properties of the two types of [...] Read more.
In this study, the microstructure and mechanical properties of ultrasonic welded joints between large-diameter aluminum wire and Cu (Ni-plated copper) terminals were systematically investigated, to reveal the underlying fracture mechanisms. The cross-sectional morphology, interfacial microstructure, and mechanical properties of the two types of welded joints are investigated. The results indicate that ultrasonic welding produces well-structured Al-Cu and Al-Ni joints. Under the same welding process parameters, the Al-Cu joint exhibits many pores, while the Al-Ni joint has no pores in its microstructure. The interfacial region of the Al-Cu joint presents various morphologies, such as flat bonding, interlocking, and eddy current patterns, whereas the Al-Ni joint interface is flat. No significant atomic diffusion phenomenon occurs between the interfaces of the two types of joints. The tensile strength of the Al-Cu joint is 53 MPa, with fracture modes including ductile fracture and brittle fracture, whereas the tensile strength of the Al-Ni joint is 50 MPa, with a failure mode of pull-out fracture. In working conditions requiring ultrasonic welding of aluminum and copper, nickel-plated copper can be used as a substitute for copper to prevent electrochemical corrosion between aluminum and copper. Full article
(This article belongs to the Collection Welding and Joining Processes of Materials)
25 pages, 1750 KB  
Article
Eco-Friendly Corrosion Inhibition of OLC45 Steel in H2SO4 Solution Using Rhus typhina L. Plant Extracts
by Denisa-Ioana Răuță (Gheorghe), Florina Brânzoi, Sorin Marius Avramescu, Roxana-Doina Truşcă and Ecaterina Matei
Technologies 2026, 14(5), 256; https://doi.org/10.3390/technologies14050256 - 24 Apr 2026
Abstract
This study focuses on the evaluation of eco-friendly corrosion inhibitors derived from extracts of Rhus typhina L. leaves, collected in August during the summer season, on OLC45 metal surfaces in a 0.5 M H2SO4 corrosive environment. The extracts were obtained [...] Read more.
This study focuses on the evaluation of eco-friendly corrosion inhibitors derived from extracts of Rhus typhina L. leaves, collected in August during the summer season, on OLC45 metal surfaces in a 0.5 M H2SO4 corrosive environment. The extracts were obtained using the microwave extraction technique and characterized by HPLC. The protective properties of OLC45 coated with LESRT (leaf extract collected in summer from Rhus typhina L.) were examined by potentiostatic and potentiodynamic polarization procedures and electrochemical impedance spectroscopy (EIS) in 0.5 M H2SO4. The application of the Langmuir isotherm revealed high values of the adsorption constant and standard free energies (ΔG°ads), suggesting a possible mixed adsorption process with an increased tendency toward chemisorption. The influence of temperature on the electrochemical behavior of OLC45 samples in H2SO4, both in the absence and presence of two extracts derived from Rhus typhina leaves at a concentration of 1000 ppm, was investigated over the temperature range of 293–333 K. A comparison of the two inhibitors’ effectiveness revealed high inhibitory efficiency, up to 91% at 1000 ppm LESRT1 (methanol/double-distilled water (50%:50%, v/v)) and 92% for LESRT2 (ethanol/double-distilled water (50%:50%, v/v)) at 1000 ppm LESRT2. Full article
(This article belongs to the Section Environmental Technology)
24 pages, 5012 KB  
Article
Operando Mechanochemical Evolution of Cylindrical 18650 NMC Lithium-Ion Cell Under Progressive High-Rate and Deep-Discharge Conditions Using Fiber Bragg Grating Sensing
by Aung Ko Ko, Zungsun Choi and Jaeyoung Lee
Batteries 2026, 12(5), 151; https://doi.org/10.3390/batteries12050151 - 24 Apr 2026
Abstract
Operando mechanical behavior of lithium-ion batteries under aggressive conditions remains insufficiently quantified, especially under combined high-rate and deep-discharge operation. This study investigated strain evolution in a commercial 18650 NMC lithium-ion cell using surface-mounted fiber Bragg grating sensors across 20 sequential conditions combining five [...] Read more.
Operando mechanical behavior of lithium-ion batteries under aggressive conditions remains insufficiently quantified, especially under combined high-rate and deep-discharge operation. This study investigated strain evolution in a commercial 18650 NMC lithium-ion cell using surface-mounted fiber Bragg grating sensors across 20 sequential conditions combining five discharge rates (1–4.5 C) and four cutoff voltages (2.5–1.0 V). All tests were performed on a single cell using identical 0.5 C constant-current constant-voltage charging, followed by a 2 h rest period and controlled discharge, to systematically evaluate mechanochemical evolution with increasing electrochemical severity. Maximum tensile strain during charging ranged from 45 to 59 µε and showed limited sensitivity to discharge severity. In contrast, discharge behavior exhibited clear rate- and cutoff-dependent transitions from tensile to compressive deformation; the most severe condition (4.5 C, 1.0 V cutoff) produced a peak compressive strain of about −27 µε and the most negative residual strain after relaxation. Although temperature increased monotonically with C-rate, strain evolution was nonlinear and non-monotonic, indicating that electrochemically induced stress dominated over thermal expansion alone. These findings reveal progressive amplification of irreversible deformation under severe discharge and demonstrate the value of fiber Bragg grating sensing for operando assessment of electrochemical–mechanical coupling in cylindrical lithium-ion cells. Full article
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20 pages, 6914 KB  
Article
Polyethylene Glycol-Assisted Engineering of NiCo2S4 Nanostructures for Enhanced Supercapacitor Performance
by Pritam J. Morankar, Aviraj M. Teli, Sonali A. Beknalkar and Chan-Wook Jeon
Polymers 2026, 18(9), 1026; https://doi.org/10.3390/polym18091026 - 24 Apr 2026
Abstract
The development of high-performance electrode materials with controlled morphology remains a key challenge for advancing supercapacitor technologies. In this study, polyethylene glycol (PEG)-assisted hydrothermal synthesis was employed to engineer NiCo2S4 nanostructures with controlled morphology for enhanced supercapacitor performance. The influence [...] Read more.
The development of high-performance electrode materials with controlled morphology remains a key challenge for advancing supercapacitor technologies. In this study, polyethylene glycol (PEG)-assisted hydrothermal synthesis was employed to engineer NiCo2S4 nanostructures with controlled morphology for enhanced supercapacitor performance. The influence of PEG concentration on nucleation behavior, structural evolution, and electrochemical characteristics was systematically investigated. The optimized NiCo2S4 electrode synthesized with 0.2% PEG (NiCoS-P2) exhibited a hierarchical flower-like nanosheet architecture with reduced agglomeration and improved electrochemically accessible surface area. As a result, the electrode delivered a high areal capacitance of 13.689 F/cm2 (specific capacitance of 6845 F/g) at 5 mA/cm2, along with excellent rate capability and superior cycling stability, retaining 84.16% capacitance after 12,000 cycles. Electrochemical analysis revealed that the charge storage process is predominantly diffusion-controlled with enhanced ion transport kinetics. Furthermore, an asymmetric supercapacitor device assembled using NiCoS-P2 as the positive electrode and activated carbon as the negative electrode demonstrated a wide operating voltage of 1.5 V, delivering an areal capacitance of 0.409 F/cm2 (specific capacitance of 204.5 F/g), an energy density of 0.128 mWh/cm2, and a power density of 2.99 mW/cm2. The device also exhibited excellent long-term stability with 85.3% capacitance retention after 7000 cycles. This work highlights the effectiveness of polymer-assisted structural engineering in optimizing transition metal sulfide electrodes for advanced energy storage applications.: Full article
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18 pages, 1874 KB  
Article
A Computer Numerical Control Wire Electrical Discharge Machining Strategy for Fabricating Cobalt–Copper Bimetallic Oxide Maze-like Micro-Supercapacitors
by Ziliang Chen, Rui Xie, Chunlong Chen, Yiwei Zheng, Jianping Deng, Dawei Liu, Binbin Zheng, Wenxia Wang, Igor Zhitomirsky and Ri Chen
Micromachines 2026, 17(5), 516; https://doi.org/10.3390/mi17050516 (registering DOI) - 23 Apr 2026
Abstract
Cobalt–copper bimetallic oxides (CoCuOx) show great potential for constructing high-performance micro-supercapacitors (MSCs) for micro-electronic applications. However, their poor conductivity and complex preparation procedures significantly hinder their broad applications. To address these challenges, oxygen-vacancy-modified CoCuOx-based binder-free electrodes were fabricated using [...] Read more.
Cobalt–copper bimetallic oxides (CoCuOx) show great potential for constructing high-performance micro-supercapacitors (MSCs) for micro-electronic applications. However, their poor conductivity and complex preparation procedures significantly hinder their broad applications. To address these challenges, oxygen-vacancy-modified CoCuOx-based binder-free electrodes were fabricated using a one-step computer numerical control wire electrical discharge machining (CNCWEDM) strategy. This approach enabled the fabrication of CoCuOx-based maze-like MSCs (CoCuMMSCs) with designable electrochemical performance, which could be simply controlled by their geometric shape and machining voltage. Subsequently, theoretical simulations were conducted for studying the effect of MSCs geometric shape on their capacitive behavior. Remarkably, the CoCuMMSCs fabricated by a machining voltage of 100 V achieved the maximum capacitance of 32.8 mF cm−2 at 0.15 mA cm−2. Furthermore, the CoCuMMSCs demonstrated outstanding performance at ultrahigh scan rates of up to 50,000 mV s−1, exceeding by more than two orders of magnitude the values previously reported in the literature. The obtained results proved that the development of the CNCWEDM technique facilitated manufacturing CoCuMMSCs devices with excellent performance by the comprehensive utilization of oxygen-vacancy incorporation, synergistic effect of cobalt and copper oxides, binder-free electrode design, proper device construction and controllable machining voltage. The advanced CNCWEDM strategy creates a new pathway for the high-efficiency fabrication of high-performance bimetallic-oxide-based micro-electronic devices, such as MSCs, intelligent micro-sensors and micro-batteries. Full article
(This article belongs to the Special Issue Advanced Micro- and Nano-Manufacturing Technologies, 3rd Edition)
15 pages, 1377 KB  
Article
Research on Plasma Characteristics of High-Power Impulse Magnetron Sputtering Ti-Nb-Cr Target and Its Effect on Film Properties
by Changzi Chen, Yantao Li, Donglin Ma, Quanxin Jiang, Jingjing Peng and Jianfei Wang
Materials 2026, 19(9), 1710; https://doi.org/10.3390/ma19091710 - 23 Apr 2026
Abstract
High-power impulse magnetron sputtering (HiPIMS) technology was used to deposit Ti-Nb-Cr films on Si (100) and 316L substrates by changing the peak power of the Ti-Nb-Cr target. Optical emission spectroscopy (OES) was used to study the effect of peak power on the ion [...] Read more.
High-power impulse magnetron sputtering (HiPIMS) technology was used to deposit Ti-Nb-Cr films on Si (100) and 316L substrates by changing the peak power of the Ti-Nb-Cr target. Optical emission spectroscopy (OES) was used to study the effect of peak power on the ion atomic arrival ratio in front of the substrate. Experimental instruments such as an X-ray diffraction (XRD) device, scanning electron microscope (SEM), transmission electron microscope (TEM), nanohardness tester, ball-disk reciprocating friction machine, and electrochemical workstation were used to study the effects of the atomic arrival ratio of Ti, Nb, and Cr ions on the microstructure, mechanical properties, and corrosion resistance of Ti-Nb-Cr films. The results show that when the peak power is 67.84 kW, the ion atomic arrival ratio of Ti reaches 47.57%, the ion atomic arrival ratio of Nb reaches 39.41%, and the ion atomic arrival ratio of Cr reaches 10.6%. The ion atomic arrival ratio is doubled compared to the peak power of 51.04 kW. The films prepared at different peak powers all show diffraction peaks of the BCC structure. At high power levels, the TiNbCr films exhibit reduced residual compressive stress, although this may be accompanied by lower hardness and wear resistance. Full article
(This article belongs to the Special Issue Properties and Applications of New Coating Materials)
14 pages, 10801 KB  
Article
Tailoring Strength and Corrosion Resistance of Al-Zn-Mg-Cu Alloy by Double Aging Processes
by Jianping Huang, Youxuan Ouyang, Yuanyuan Zeng, Huayu Xiao, Juangang Zhao and Qiang Zhang
Metals 2026, 16(5), 461; https://doi.org/10.3390/met16050461 - 23 Apr 2026
Abstract
This study investigated the effects of double aging processes on the tensile properties and salt spray corrosion resistance of an Al-Zn-Mg-Cu alloy. The mechanisms by which microstructural evolution influences these properties were elucidated using tensile testing, salt spray corrosion testing, electrochemical measurements, scanning [...] Read more.
This study investigated the effects of double aging processes on the tensile properties and salt spray corrosion resistance of an Al-Zn-Mg-Cu alloy. The mechanisms by which microstructural evolution influences these properties were elucidated using tensile testing, salt spray corrosion testing, electrochemical measurements, scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The results indicate that, under double aging processes, increasing the duration or temperature of either the first- or second-stage aging leads to a slight decrease in tensile strength but a significant improvement in salt spray and electrochemical corrosion resistance. This is attributed to the gradual coarsening of intergranular and grain boundary precipitates, a decrease in their number density, and a widening of the precipitate-free zone (PFZ). Furthermore, the second-stage aging exerts a more pronounced influence on the alloy’s properties and microstructure than the first-stage aging, and their quantitative contributions are systematically distinguished. The alloy treated with the 110 °C/3 h + 155 °C/20 h double aging processes exhibits the optimal overall performance, achieving a better balance between strength and corrosion resistance compared to conventional T6 treatment. Full article
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29 pages, 2247 KB  
Article
Physics-Informed and Explainable Machine Learning for State-of-Health Estimation of Second-Life Lithium-Ion Batteries Under Sparse Cycling
by Md Sabbir Hossen, Md Tanjil Sarker, Gobbi Ramasamy and Ngu Eng Eng
Batteries 2026, 12(5), 149; https://doi.org/10.3390/batteries12050149 - 23 Apr 2026
Abstract
Reliable state-of-health (SOH) estimation is a key prerequisite for the safe and effective reuse of second-life lithium-ion batteries. However, practical assessment during early-stage screening is often constrained by extremely limited cycling data, where only a few discharge cycles are available due to time [...] Read more.
Reliable state-of-health (SOH) estimation is a key prerequisite for the safe and effective reuse of second-life lithium-ion batteries. However, practical assessment during early-stage screening is often constrained by extremely limited cycling data, where only a few discharge cycles are available due to time and cost limitations. This study investigates SOH estimation under an extreme sparse-cycling scenario in which only three discharge cycles per battery are available, reflecting realistic constraints in early-stage second-life battery screening. Under such severe data limitations, conventional data-driven models become unreliable, motivating the need for data-efficient and interpretable approaches. To address this challenge, a physics-aware and explainable machine learning framework is proposed, integrating physically interpretable feature extraction with lightweight regression models and Shapley Additive exPlanations SHAP-based interpretability analysis. Electrochemically motivated and mathematically derived features are extracted from voltage, current, and capacity measurements to ensure robustness under severe data scarcity. Multiple model classes, including linear regression, support vector regression, tree-based ensembles, and deep learning architectures, are systematically evaluated to assess their suitability in this constrained regime. Experimental results on real second-life battery datasets demonstrate that physics-aware linear models provide stable and interpretable SOH estimates under extreme data sparsity, whereas more complex nonlinear and deep learning models exhibit higher variability due to insufficient training data. These findings highlight that model suitability is strongly dependent on data availability and support the adoption of interpretable, physics-aware approaches for early-stage second-life battery screening rather than long-term degradation modeling. Full article
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32 pages, 2078 KB  
Article
MOCVD Nano-Structured TiO2 Coatings for Corrosion Protection of Stainless Steel in Accelerated Sulfuric Acid
by Héctor Herrera Hernández, Jorge A. Galaviz-Pérez, María Guadalupe Hernández Cruz, Jorge Morales Hernández, Héctor J. Dorantes Rosales, J. J. A. Flores Cuautle, G. Lara Hernández and Manuela Díaz Cruz
Physchem 2026, 6(2), 24; https://doi.org/10.3390/physchem6020024 - 22 Apr 2026
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Abstract
This study reports that titanium nanoparticles can be used as a surface coating to enhance the corrosion resistance of 316 stainless steel. It specifically examines the influence of the deposition temperature (Tdep) on the coating’s structural and morphological properties, including corrosion [...] Read more.
This study reports that titanium nanoparticles can be used as a surface coating to enhance the corrosion resistance of 316 stainless steel. It specifically examines the influence of the deposition temperature (Tdep) on the coating’s structural and morphological properties, including corrosion behavior. TiO2 nanoparticles were thoughtfully deposited on steel substrates at temperatures of 300, 400, and 500 °C using a horizontal hot-wall tubular reactor. This equipment was expertly engineered at the CIDETEQ laboratory through the metal–organic chemical vapor deposition (MOCVD) concept. Titanium isopropoxide [Ti(OC3H7)4] was used as the precursor for the coating synthesis. Structural analysis was conducted using X-ray diffraction (XRD), energy-dispersive X-ray spectroscopy (EDS), and scanning electron microscopy (SEM). Corrosion performance was evaluated under accelerated conditions in 0.5 M H2SO4 using potentiodynamic anodic polarization (AP), cyclic voltammetry (CV), and electrochemical impedance spectroscopy (EIS). The corrosion test indicates that increasing Tdep significantly differentiates the coating morphology and improves corrosion resistance. AP revealed that the pitting potential (Epit) shifted to more positive values, ranging from +1.4 to +1.5 V. CV voltammograms indicated that coated samples had lower passive current densities (Ip ≈ 104 to 105 A/cm2) than the bare substrate. EIS analysis demonstrated that the coating deposited at 500 °C processed the most favorable electrochemical performance, resisting corrosion for over 28 days. This coating achieved the highest electrical resistance (297 kΩ·cm2) and the lowest capacitance (2.7 μF/cm2), attributed to the formation of a crystalline anatase phase composed of pyramidal-like nanoparticle agglomerates (~40 nm). The dense packing structure effectively blocks charge-transfer pathways, restricting electron and ion transfer. Finally, MOCVD-based chemical surface modification with TiO2 nanoparticles is considered an innovative method to improve the corrosion resistance of stainless steel, thereby prolonging its durability under accelerated sulfuric acid exposure. Full article
(This article belongs to the Section Electrochemistry)
14 pages, 1947 KB  
Article
Highly Water-Soluble Phenothiazine-Based Quaternary Ammonium Salt Organic Cathode Materials for Organic Flow Batteries
by Guibao Wu, Jianyu Cao, Juan Xu, Mengna Qin and Qun Chen
Materials 2026, 19(9), 1690; https://doi.org/10.3390/ma19091690 - 22 Apr 2026
Viewed by 162
Abstract
Organic redox-active molecules are promising catholyte materials for aqueous organic redox flow batteries (AORFBs), yet they often suffer from low solubility and poor cycling stability. Herein, we report a series of water-soluble phenothiazine derivatives functionalized with quaternary ammonium groups. The optimized compound, N,N,N-trimethyl-1-(10H-phenothiazin-10-yl) [...] Read more.
Organic redox-active molecules are promising catholyte materials for aqueous organic redox flow batteries (AORFBs), yet they often suffer from low solubility and poor cycling stability. Herein, we report a series of water-soluble phenothiazine derivatives functionalized with quaternary ammonium groups. The optimized compound, N,N,N-trimethyl-1-(10H-phenothiazin-10-yl) propan-2-aminium chloride (TMiPrPTCl), exhibits exceptional solubility (2.69 M in water) and a high redox potential (0.902 V vs. SHE). A comparative study of four derivatives reveals that side-chain length and branching critically modulate both solubility and degradation pathways: while three-carbon-linked analogs N,N,N-trimethyl-3-(10H-phenothiazin-10-yl)propan-1-aminium chloride (TMPrPTCl) degrade primarily via irreversible oxidation to sulfoxide, two-carbon-linked species (TMiPrPTCl) undergo additional side-chain cleavage, leading to rapid capacity fade. Although the quaternization strategy successfully achieves record solubility, the electrochemical stability remains a key challenge. Post-cycling analysis confirms the loss of redox activity and the formation of inert products. This work highlights the delicate balance between solubility enhancement and molecular stability, providing clear design guidelines for future phenothiazine-based catholytes. Full article
(This article belongs to the Section Materials Chemistry)
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