Search Results (4,108)

Electric submersible pumps (ESPs) are critical for artificial lift operations; however, they are prone to frequent failures, often resulting in high operational costs and production downtime. Traditional ESP failure classifications are limited by lack of standardization and the conflation of failure modes with root causes. To address these limitations, this study proposes a new two-step integrated failure modes and root cause (IFMRC) classification system. The new framework clearly distinguishes between failure modes and root causes, providing a systematic, structured approach that enhances fault diagnosis and failure analysis and can lead to better failure prevention strategies. This methodology was validated using a case study of over 4000 ESP installations. The data came from Egypt’s Western Desert, covering a decade of operational data. The sources included ESP databases, workover records, and detailed failure investigation (DIFA) reports. The failure modes were categorized into electrical, mechanical, hydraulic, chemical, and operational types, while root causes were linked to environmental, design, operational, and equipment factors. Statistical analysis, in this case study, revealed that motor short circuits, low flow conditions, and cable short circuits were the most frequent failure modes, with excessive heat, scale deposition, and electrical grounding faults being the dominant root causes. This study underscores the importance of accurate root cause failure classification, robust data acquisition, and expanded failure diagnostics to improve ESP reliability. The proposed IFMRC framework addresses limitations in conventional taxonomies and facilitates ongoing enhancement of ESP design, operation, and maintenance in complex field conditions. Full article

Prefabricated construction elements are widely used in both large- and small-scale projects, serving structural and infrastructural purposes. One notable application is in power transmission poles, which ensure the safe and efficient delivery of electricity. Despite their importance, limited research exists on the structural and modal behavior of reinforced concrete power poles. This study presents a comprehensive modal analysis of such poles, focusing on how factors like modulus of elasticity, height, and lower/upper inner and outer diameters influence dynamic performance. A total of 3240 finite element models were created, with reinforced concrete poles partially embedded in the ground. Modal analyses were performed to evaluate natural frequencies, mode shapes, and modal mass participation ratios. Results showed that increasing the modulus of elasticity raised frequency values, while greater pole height decreased them. Enlarging the lower inner and upper outer radii also led to higher frequencies. Regression analysis yielded high accuracy, with R² values exceeding 90% and an average error rate of about 6%. The study provides empirical formulas that allow for quick frequency estimations without the need for detailed finite element modeling, as long as the material and geometric properties remain consistent. The approach can be extended to other prefabricated structural elements. Full article

Effective energy management is vital for enhancing reliability, reducing operational costs, and supporting the increasing penetration of electric vehicles (EVs) and renewable energy sources (RESs) in distribution networks. This study presents a dynamic reconfiguration strategy for distribution feeders that integrates EV charging stations (EVCSs), RESs, and capacitors. The goal is to minimize both Energy Not Supplied (ENS) and operational costs, particularly under varying demand conditions caused by EV charging in grid-to-vehicle (G2V) and vehicle-to-grid (V2G) modes. To improve optimization accuracy and avoid local optima, an improved Whale Optimization Algorithm (IWOA) is employed, featuring a mutation mechanism based on Lévy flight. The model also incorporates uncertainties in electricity prices and consumer demand, as well as a demand response (DR) program, to enhance practical applicability. Simulation studies on a 95-bus test system show that the proposed approach reduces ENS by 16% and 20% in the absence and presence of distributed generation (DG) and EVCSs, respectively. Additionally, the operational cost is significantly reduced compared to existing methods. Overall, the proposed framework offers a scalable and intelligent solution for smart grid integration and distribution network modernization. Full article

This article presents the development, integration, and experimental validation of a modular microgrid for sustainable hydrogen production, addressing global electricity demand and environmental challenges. The system was designed for initial validation in a thermoelectric power plant environment, with scalability to other applications. Centered on a six-compartment skid, it integrates photovoltaic generation, battery storage, and a liquefied petroleum gas generator to emulate typical cogeneration conditions, together with a high-purity proton exchange membrane electrolyzer. A supervisory control module ensures real-time monitoring and energy flow management, following international safety standards. The study also explores the incorporation of blockchain technology to certify the renewable origin of hydrogen, enhancing traceability and transparency in the green hydrogen market. The experimental results confirm the system’s technical feasibility, demonstrating stable hydrogen production, efficient energy management, and islanded-mode operation with preserved grid stability. These findings highlight the strategic role of hydrogen as an energy vector in the transition to a cleaner energy matrix and support the proposed architecture as a replicable model for industrial facilities seeking to combine hydrogen production with advanced microgrid technologies. Future work will address large-scale validation and performance optimization, including advanced energy management algorithms to ensure economic viability and sustainability in diverse industrial contexts. Full article

As high-speed electric multiple units (EMUs) advance in speed and complexity, quasi-static design methods may underestimate the fatigue risks associated with high-frequency dynamic excitations. This study quantifies the contribution of gear meshing-induced vibrations (2512 Hz) to fatigue damage in EMU gearbox housings, revealing resonance amplification of local stresses up to 1.8 MPa at 300 km/h operation. Through integrated field monitoring and bench testing, we demonstrated that gear meshing excites structural modes, generating sustained, very high-cycle stresses (>10⁸ cycles). Crucially, fatigue specimens were directly extracted from in-service gearbox housings—overcoming the limitations of standardized coupons—passing the very high-cycle fatigue (VHCF) test to derive S-N characteristics beyond 10⁸ cycles. Results show a continuous decline in fatigue strength (with no traditional fatigue limit) from 10⁸ to 10⁹ cycles. This work bridges the gap between static design standards (e.g., FKM) and actual dynamic environments, proving that accumulated damage from low-amplitude gear-meshing stresses (3.62 × 10¹¹ cycles over a 12 million km lifespan) contributes to a 16% material utilization ratio. The findings emphasize that even low-magnitude gear-meshing stresses can significantly influence gearbox fatigue life due to their ultra-high frequency, warranting design consideration beyond current standards. Full article

Over the past 20 years, laser beam–electric arc hybrid welding has gained popularity, enabling high quality and efficiency standards needed for steel welds in structures subjected to severe working conditions. This process enables single-pass welding of thick components, overcoming issues concerning the individual use of traditional processes based on an electric arc or laser beam. Therefore, thorough knowledge of both processes is necessary to combine them optimally in terms of efficiency, reduced presence of defects, corrosion resistance, and mechanical and metallurgical features of the welds. This article aims to review the technical and metallurgical aspects of hybrid welding reported in the scientific literature mainly of the last decade, outlining possible choices for system configuration, the inter-distance between the two heat sources, as well as the key process parameters, considering their effects on the weld characteristics and also taking into account the consequences for solidification modes and weld composition. Finally, a specific section has been reserved for hybrid welding of clad steel plates. Full article

The totem-pole bridgeless power factor correction (PFC) circuit based on the triangular current mode (TCM) in the front-end PFC of a switching power supply has the advantage of realizing zero-voltage switching (ZVS) in the full working range. However, the TCM control based on the critical conduction mode (CRM) further increases the inductance current ripple, and the traditional input voltage AC sampling circuit increases the circuit complexity and device cost. Therefore, this paper studies the corresponding improvement technology from two dimensions. Firstly, the coordinated interleaved parallel technology is employed to design the system’s overall control-improvement strategy. This approach not only achieves full working-range ZVS but also reduces both the inductor current ripple and power device stress. Simultaneously, an optimized input voltage sampling circuit is designed to accommodate varying voltage requirements of control chip pins. This circuit demonstrates strong synchronization in both voltage and phase sampling, and the structural characteristics of the optocoupler can also suppress electrical signal interference. Finally, a 600 W totem-pole bridgeless PFC prototype is developed. The experimental results demonstrate the effectiveness of the proposed improved method. The prototype efficiency peak reaches 97.3%. Full article

The problem of the conversion of diesel buses to electric ones in connection with the inevitable introduction of the EURO 7 emission standards entails an automatic requirement to follow several additional United Nations Economic Commission for Europe rules, like R100 regulations. They regulate the preservation of battery units at longitudinal 12 g and transverse 10 g accelerations without penetrating into the elements of the bus body. Three models (12 modes in total) of battery units with frames made of S235 steel were analysed. The maximum stress value varies between 364.89 MPa and 439.08 MPa in 10 g and 12 g modes, respectively, which is beyond the tensile strength (360 MPa) and provokes plastic deformations. The max deformations were recorded in the models with the highest average stress: 63.04 mm in the 12 g mode with an average stress of 83.18 MPa. The minimum deformations of 6.95 and 7.95 mm were found in the 10 g modes (left and right acceleration direction, respectively), which meet the manufacturer’s requirements (45–50 mm maximum). The study’s primary contribution lies in developing a practical method for assessing battery unit integrity and structural behaviour during the conversion of diesel buses to electric propulsion, fully compliant with R100 regulations. By combining transient structural simulation, mathematical centre modelling of acceleration propagation, and centre of gravity prediction, the proposed approach enables engineers to evaluate electric conversions’ safety and certification feasibility without modifying the existing bus body. Full article

This paper proposes an anti-disturbance model predictive fault-tolerance control strategy for open-circuit faults of five-phase flux intensifying fault-tolerant interior permanent magnet (FIFT-IPM) motors. This strategy is applicable to electric agricultural equipment that has an open winding failure. Due to the rich third-harmonic back electromotive force (EMF) content of five-phase FIFT-IPM motors, the existing model predictive current fault-tolerant control algorithms fail to effectively track fundamental and third-harmonic currents. This results in high harmonic distortion in the phase current. Hence, this paper innovatively proposes a multi-plane virtual vector model predictive fault-tolerant control strategy that can achieve rapid and effective control of both the fundamental and harmonic planes while ensuring good dynamic stability performance. Additionally, considering that electric agricultural equipment is usually in a multi-disturbance working environment, this paper introduces an adaptive gain sliding-mode disturbance observer. This observer estimates complex disturbances and feeds them back into the control system, which possesses good resistance to complex disturbances. Finally, the feasibility and effectiveness of the proposed control strategy are verified by experimental results. Full article

In this paper, a robust optimized controller is implemented in the photovoltaic generator system (PVGS). The PVGS is composed of individual photovoltaic (PV) cells, which convert solar energy to electrical energy. To optimize the efficiency of the PVGS under variable solar irradiance and temperatures, a maximum power point tracking (MPPT) controller is necessary. Additionally, the PVGS output voltage is typically low for many applications. To achieve the MPPT and to gain the output voltage, an increasing boost converter (IBC) is employed. Then, two issues should be considered in MPPT. At first, a smooth control signal for adjusting the duty cycle of the IBC is important. Another critical issue is the PVGS and IBC unknown sections, i.e., the total system uncertainty. Therefore, to address the system uncertainties and to regulate the smooth duty cycle of the converter, a robust dynamic sliding mode control (DSMC) is proposed. In DSMC, a low-pass integrator is placed before the system to suppress chattering and to produce a smooth actuator signal. However, this integrator increases the system states, and hence, a sliding mode observer (SMO) is proposed to estimate this additional state. The stability of the proposed control scheme is demonstrated using the Lyapunov theory. Finally, to demonstrate the effectiveness of the proposed method and provide a reliable comparison, conventional sliding mode control (CSMC) with the same proposed SMO is also implemented. Full article

The low-carbon transition of the global energy system is an urgent necessity to address climate change and meet growing energy demand. As a major source of energy consumption and emissions, buildings play a key role in this transition. This study systematically analyzes the flexible resources of building energy systems and vehicle-to-grid (V2G) interaction technologies, and mainly focuses on the regulation characteristics and coordination mechanisms of distributed energy supply (renewable energy and multi-energy cogeneration), energy storage (electric/thermal/cooling), and flexible loads (air conditioning and electric vehicles) within regional energy systems. The study reveals that distributed renewable energy and multi-energy cogeneration technologies form an integrated architecture through a complementary “output fluctuation mitigation–cascade energy supply” mechanism, enabling the coordinated optimization of building energy efficiency and grid regulation. Electricity and thermal energy storage serve as dual pillars of flexibility along the “fast response–economic storage” dimension. Air conditioning loads and electric vehicles (EVs) complement each other via thermodynamic regulation and Vehicle-to-Everything (V2X) technologies, constructing a dual-dimensional regulation mode in terms of both power and time. Ultimately, a dynamic balance system integrating sources, loads, and storage is established, driven by the spatiotemporal complementarity of multi-energy flows. This paper proposes an innovative framework that optimizes energy consumption and enhances grid stability by coordinating distributed renewable energy, energy storage, and flexible loads across multiple time scales. This approach offers a new perspective for achieving sustainable and flexible building energy systems. In addition, this paper explores the application of demand response policies in building energy systems, analyzing the role of policy incentives and market mechanisms in promoting building energy flexibility. Full article

This article addresses the problem of increasing the energy efficiency of electromechanical systems driven by asynchronous electric drives. In this context, one of the promising areas is the application of a predictive control strategy that allows for reducing energy losses in dynamic modes of electric drives. This paper proposes a computerised method for the multiparameter optimisation of predictive control algorithms for asynchronous electric drives. A computer model was designed in MATLAB and Simulink R2024a based on the gradient-based model predictive control strategy. A series of simulation experiments were carried out by varying the sampling step, number of iterations, prediction horizon, loss function parameters, and maximum linear search step to identify their impact on the control quality indicators. A taxonomic approach was used for multi-criteria optimisation. The study results show that the optimal setting of the algorithmic parameters improves the accuracy of task processing, reduces energy consumption, and reduces computation time. The results obtained can be used to design and operate energy-efficient control systems for asynchronous electric drives in industrial and transport applications. Prospects for further research will focus on hybrid intelligent architectures to enhance adaptability and integration into automated systems. Full article

With the increasing environmental pollution and resource consumption caused by automobiles, a lightweight design of automobiles is the best solution at present. In this paper, the load-bearing frame of pure electric SUVs is taken as the research object. The finite element analysis method is used to analyze the strength, stiffness and modal performance of the load-bearing frame, and the material selection of the frame is optimized according to the analysis results to achieve a lightweight design. First, a three-dimensional model of the pure electric SUV frame is established using SolidWorks software 2019 and then imported into ANSYS 2024 R1 Workbench for meshing and material property definition. Then, through finite element static analysis, the various force conditions of the frame under three typical working conditions of full-load bending, full-load braking and full-load turning are simulated; the stress distribution and deformation of the frame under different working conditions are confirmed; and the strength and stiffness performance of the frame are evaluated. After the above analysis, a modal analysis of the frame is carried out, and the natural frequency and vibration mode of the frame are finally obtained. According to the analysis results, the material replacement method is selected to optimize the lightweight design of the frame. The results show that the weight of the frame is significantly reduced after material optimization, while still meeting the strength, stiffness and modal performance requirements. This article provides a certain reference value for the lightweight design of pure electric SUV frames in the future. Full article

This paper introduces an enhanced bi-directional full-bridge resonant converter designed for Vehicle-to-Grid (V2G) systems. A key innovation lies in the incorporation of an auxiliary LC resonant circuit connected via a tertiary transformer winding. This circuit dynamically modifies the magnetizing inductance based on operating frequency, enabling soft-switching across all primary switches, specifically, Zero-Voltage Switching (ZVS) at turn-on and near Zero-Current Switching (ZCS) at turn-off across the entire load spectrum. Additionally, the converter supports both Constant Current (CC) and Constant Voltage (CV) charging modes at distinct, fixed operating frequencies, thus avoiding wide frequency variations. A 3.3 kW prototype developed for onboard electric vehicle charging applications demonstrates the effectiveness of the proposed topology. Experimental results confirm high efficiency in both charging and discharging operations, achieving up to 98.13% efficiency in charge mode and 98% in discharge mode. Full article

To combat the catastrophic effects of climate change, the usage of renewable energy sources (RESs) has increased dramatically in recent years. The main drivers of the increase in solar photovoltaic (PV) system grid integrations in recent years have been lowering energy costs and pollution. Active and reactive powers are controlled by a proportional–integral controller, whereas energy storage batteries improve the quality of energy by storing both current and voltage, which have an impact on steady-state error. Since traditional controllers are unable to maximize the energy output of solar systems, artificial intelligence (AI) is essential for enhancing the energy generation of PV systems under a variety of climatic conditions. Nevertheless, variations in the weather can have an impact on how well photovoltaic systems function. This paper presents an intelligent power management controller (IPMC) for obtaining power management with load and electric-vehicle applications. The architecture combines the solar PV, battery with electric-vehicle load, and grid system. Initially, the PV architecture is utilized to generate power from the irradiance. The generated power is utilized to compensate for the required load demand on the grid side. The remaining PV power generated is utilized to charge the batteries of electric vehicles. The power management of the PV is obtained by considering the proposed control strategy. The power management controller is a combination of the twisting sliding-mode controller (TSMC) and Modified Pufferfish Optimization Algorithm (MPOA). The proposed method is implemented, and the application results are matched with the Mountain Gazelle Optimizer (MSO) and Beluga Whale Optimization (BWO) Algorithm by evaluating the PV power output, EV power, battery-power and battery-energy utilization, grid power, and grid price to show the merits of the proposed work. Full article