Search Results (34)

Firstly, this paper reviews the fundamental theories of solid surface wettability and contact angle hysteresis. Subsequently, it further introduces four typical wettability-engineered surfaces with low hysteresis (superhydrophobic, superamphiphobic, super-slippery, and liquid-like smooth surfaces). Finally, it focuses on the latest research progress in the field of droplet manipulation on open planar surfaces with engineered wettability. To achieve droplet manipulation, the core driving forces primarily stem from natural forces guided by bioinspired gradient surfaces or the regulatory effects of external fields. In terms of bioinspired self-propelled droplet movement, this paper summarizes research inspired by natural organisms such as desert beetles, cacti, self-aligning floating seeds of emergent plants, or water-walking insects, which construct bioinspired special gradient surfaces to induce Laplace pressure differences or wettability gradients on both sides of droplets for droplet manipulation. Moreover, this paper further analyzes the mechanisms, advantages, and limitations of these self-propelled approaches, while summarizing the corresponding driving force sources and their theoretical formulas. For droplet manipulation under external fields, this paper elaborates on various external stimuli including electric fields, thermal fields, optical fields, acoustic fields, and magnetic fields. Among them, electric fields involve actuation mechanisms such as directly applied electrostatic forces and indirectly applied electrocapillary forces; thermal fields influence droplet motion through thermoresponsive wettability gradients and thermocapillary effects; optical fields cover multiple wavelengths including near-infrared, ultraviolet, and visible light; acoustic fields utilize horizontal and vertical acoustic radiation pressure or acoustic wave-induced acoustic streaming for droplet manipulation; the magnetic force acting on droplets may originate from their interior, surface, or external substrates. Based on these different transport principles, this paper comparatively analyzes the unique characteristics of droplet manipulation under the five external fields. Finally, this paper summarizes the current challenges and issues in the research of droplet manipulation on the open planar surfaces and provides an outlook on future development directions in this field. Full article

Glass fiber-reinforced polymer (GFRP) composites are widely utilized across industries, particularly in structural components exposed to hygrothermal environments characterized by elevated temperature and moisture. Such conditions can significantly degrade the mechanical properties and structural integrity of GFRP composites. Therefore, it is essential to utilize effective methods for assessing their hygrothermal aging. Traditional approaches to hygrothermal aging evaluation are hindered by several limitations, including time intensity, high costs, labor demands, and constraints on specimen size due to laboratory space. This study addresses these challenges by introducing a facile and efficient alternative that evaluates GFRP degradation under hygrothermal conditions through surface wettability analysis. Herein, a glass fiber-reinforced benzoxazine (BZ) composite was fabricated using the vacuum-assisted resin transfer molding (VARTM) method and was aged in a controlled humidity and temperature chamber for up to 5 weeks. When analyzing the wettability characteristics of the composite, notable changes in the contact angle (CA) and contact angle hysteresis (CAH) were 21.77% and 90.90%, respectively. Impact droplet dynamics further demonstrated reduced wetting length and faster droplet equilibrium times with the prolonged aging duration, indicating a progressive decline in surface characteristics. These changes correlated with reductions in flexural strength, highlighting the surface’s heightened sensitivity to environmental degradation compared with internal structural integrity. This study emphasizes the critical role of surface characterization in predicting the overall integrity of GFRP composites. Full article

Superhydrophobic surfaces have been used in various fields of engineering due to their resistance to corrosion and fouling and their ability to control fluid movement. Traditionally, superhydrophobic surfaces are fabricated via chemical methods of changing the surface energy or mechanical methods of controlling the surface topology. Many of the conventional mechanical methods use a top-to-bottom scheme to control the surface topolopy. Here, we develop a novel fabrication method of superhydrophobic substrates using a bottom-to-top scheme via polymer OSTE, which is a prototyping polymer material developed for the fabrication of microchips due to its superior photocuring ability, mechanical properties, and surface modification ability. We fabricate a superhydrophobic substrate by OSTE–OSTE micro mushroom forest via a two-step lithography process. At first, we fabricate an OSTE pillar forest as the mushroom stems; then, we fabricate the mushroom heads via backside lithography with diffused UV light. Such topology and surface properties of OSTE render these structures superhydrophobic, with water droplets reaching a contact angle of 152.9 ± 0.2°, a sliding angle of 4.1°, and a contact angle hysteresis of less than 0.5°. These characteristics indicate the promising potential of this substrate for superhydrophobic applications. Full article

In recent times, the utilization of three-dimensional (3D) printing technology, particularly a variant using digital light processing (DLP), has gained increasing fascination in the realm of microfluidic research because it has proven advantageous and expedient for constructing microscale 3D structures. The surface wetting characteristics (e.g., contact angle and contact angle hysteresis) of 3D-printed microstructures are crucial factors influencing the operational effectiveness of 3D-printed microfluidic devices. Therefore, this study systematically examines the surface wetting characteristics of DLP-based 3D printing objects, focusing on various printing conditions such as lamination (or layer) thickness and direction. We preferentially examine the impact of lamination thickness on the surface roughness of 3D-printed structures through a quantitative assessment using a confocal laser scanning microscope. The influence of lamination thicknesses and lamination direction on the contact angle and contact angle hysteresis of both aqueous and oil droplets on the surfaces of 3D-printed outputs is then quantified. Finally, the performance of a DLP 3D-printed microfluidic device under various printing conditions is assessed. Current research indicates a connection between printing parameters, surface roughness, wetting properties, and capillary movement in 3D-printed microchannels. This correlation will greatly aid in the progress of microfluidic devices produced using DLP-based 3D printing technology. Full article

The characteristics of water droplet heating and evaporation on structured hydrophobic and hydrophilic surfaces in the range of static contact angles from 73° to 155° were studied experimentally using high-speed video recording. Two fundamentally different technologies for applying coatings on a metal surface were used in comparison with the results on a polished surface. Microscopic studies were conducted to identify the features of the formed coatings. The wetting properties were characterized by means of the static contact angle and the contact angle hysteresis: on polished surface No. 1 (contact angle—73°, hysteresis—11°), on structured surface No. 2 (contact angle—125°, hysteresis—9°), and on structured surface No 3 (contact angle—155°, hysteresis—7°). The experimental dependences of the droplet evaporation rate on the different surfaces under normal conditions (ambient air temperature—293 K, atmospheric pressure, humidity—35%) were obtained. The evaporation regimes of droplets on the surfaces under study were identified. Water droplets evaporated in the pinning mode on surfaces No. 1 and No. 2. When a water droplet evaporated on surface No 3, the droplet was in the constant contact angle regime for ≈90% of its lifetime. Based on the experimental data obtained, a two-dimensional model of conjugate heat and mass transfer was developed, which describes the heating and evaporation of a liquid droplet on structured hydrophobic and hydrophilic surfaces at a wide range of contact angles. Satisfactory agreement was obtained between the numerical simulation results and experimental data. Using the model, the fields of temperature, concentration and other key characteristics were established at different points in time. Recommendations for its application in the development of gas–vapor–droplet applications were formulated. Full article

This study aims to enhance the practical performance of PVDF/ZnO and PVDF/TiO₂ composite coatings known for their distinctive properties. The coatings, applied through spray coating with PVDF and ZnO or TiO₂ nanoparticles on glass, steel, and aluminum substrates, underwent a comprehensive evaluation. Surface wetting properties and morphology were respectively evaluated using a technique involving liquid droplets and an imaging method using high-energy electrons. Potentiodynamic polarization was used to compare corrosion resistance between coated and bare substrates. Nanoindentation was used to assess coating hardness, and bonding strength was subsequently quantified. The results revealed that PVDF/ZnO composite coatings had higher water contact angles (161 ± 5° to 138 ± 2°) and lower contact angle hysteresis (7 ± 2° to 2 ± 1°) compared to PVDF/TiO₂ and PVDF coatings. Moreover, corrosion tests demonstrated superior protection for steel and aluminum surfaces coated with superhydrophobic PVDF/ZnO. Nanoindentation indicated enhanced mechanical properties with TiO₂ nanoparticles, with adhesion results favoring TiO₂ over ZnO nanoparticles. Full article

Recently, the photovoltaic technology has become very popular as a means to produce renewable energy. One of the problems that are still unsolved in this area of the industry is that photovoltaic panels are subject to a significant loss of efficiency due to the accumulation of dust and dirt. In addition, during the winter season, the accumulation of snow and ice also reduces or stops the energy production. The current methods of dealing with this problem are inefficient and pollute the environment. One way with high potential to prevent the build-up of dirt and ice is to use transparent coatings with self-cleaning and icephobic properties. In this work, the chemical modification of an epoxy–silicone hybrid resin using dually functionalized polysiloxanes was carried out. The icephobic properties (ice adhesion and freezing delay time of water droplets), hydrophobic properties (water contact angle, contact angle hysteresis, and roll-off angle), average surface roughness, and optical properties were characterized. It can be concluded that the performed chemical modification resulted in a significant improvement of the icephobic properties of the investigated coatings: ice adhesion decreased by 69%, and the freezing delay time increased by 17 times compared to those of the unmodified sample. The polysiloxanes also caused a significant reduction in the contact angle hysteresis and roll-off angle. The chemical modifications did not negatively affect the optical properties of the coatings, which is a key requirement for photovoltaic applications. Full article

To understand the effects of liquid viscosity and surface wettability on the outcomes for a drop impacting perpendicularly on a dry, clean surface at a normal temperature and pressure, experiments were conducted for a wide variety of droplets and substrate surfaces. These experiments included a range of receding contact angles (from ~18° to ~150°) and liquid viscosities (from 1 cp to 45 cp); the broadest such combination is yet published. The surface wettabilities were quantitatively characterized using a new set of definitions: superphillic (θ_rec < 30°), phillic (30° < θ_rec < 90°), phobic (90° < θ_rec < 150°), and superphobic (θ_rec > 150°). Six different outcome regimes were found (including a new beaded deposition outcome) as a function of Ohnesorge number, Weber number, and the cosine of the receding contact angle. The beaded deposition is a hybrid of the well-known splash and deposition outcomes. The critical Weber number that separates the outcome boundaries was found to be significantly influenced by both the Ohnesorge numbers and the receding contact angle. In particular, there is a consistent reduction in the critical Weber number from superphilic to philic to neutral wettability conditions. Interestingly, this same decreasing trend line continues from neutral to phobic to superphobic conditions, but instead, it separates the regimes of deposition and bouncing. At higher Weber numbers, an additional boundary regime was found between splashing and bounce, which also decreased as the surface wettability decreased. This same type of trend was seen for several Ohnesorge numbers, indicating that wetting characterization should be based on the contact angles for the combination of the droplet liquid and the surface. In addition, a new regime map for droplet rebound on superphobic surfaces was obtained from the present and previous results indicating (for the first time) that the total rebound generally occurs for Weber numbers between 2.2 and 32 with Ohnesorge numbers less than 0.17. Additional studies are recommended to explore an even broader range of test conditions (especially intermediate wettability conditions), the separate influence of advancing and/or hysteresis contact angles, and to include the effects of the inclination angle, gas pressure, and heat transfer. Full article

Composite coatings of polyvinylidene fluoride (PVDF)/CeO₂ were developed by using the spray approach to explore the wetting and corrosion behaviour of coated materials for applications related to industry. PVDF was combined with different quantities of CeO₂ nanoparticles followed by spraying onto glass, aluminium, and steel substrates. The sessile droplet method and microscopy studies were used to assess the wetting behaviour and morphology of the coated surfaces, respectively. The corrosion resistance of uncoated substrates coated with PVDF only was compared with those coated with PVDF/CeO₂ nanoparticles through Tafel polarization techniques. In psi, the force of adhesion was measured between the coating layer and the substrates. The PVDF/CeO₂-coated steel had a significantly greater water contact angle and lower contact angle hysteresis than coated aluminium and glass substrates, reaching 157 ± 2° and 8 ± 1°, respectively. The corrosion protection efficiency of the superhydrophobic PVDF/CeO₂ coatings was considerably higher for steel and aluminium when compared with PVDF coatings. The PVDF/CeO₂ coated substrates had modest adhesion between the coating layer and the substrates, but it was still acceptable. Furthermore, the PVDF/CeO₂ coatings outperformed PVDF alone in terms of mechanical properties. Full article

Dynamic interactions of the droplet impact on a solid surface are essential to many emerging applications, such as electronics cooling, ink-jet printing, water harvesting/collection, anti-frosting/icing, and microfluidic and biomedical device applications. Despite extensive studies on the kinematic features of the droplet impact on a surface over the last two decades, the spreading characteristics of the droplet impact on a solid hydrophilic surface with ultra-low contact angle hysteresis are unclear. This paper clarifies the specific role of the contact angle and contact angle hysteresis at each stage of the droplet impact and spreading process. The spreading characteristics of the droplet impact on an ultra-slippery hydrophilic solid surface are systematically compared with those on plain hydrophilic, hydroxylated hydrophilic, and plain hydrophobic surfaces. The results reveal that the maximum spreading factor (β_max) of impacting droplets is mainly dependent on the contact angle and We. β_max increases with the increase in We and the decrease in the contact angle. Low contact angle hysteresis can decrease the time required to reach the maximum spreading diameter and the time interval during which the maximum spreading diameter is maintained when the contact angles are similar. Moreover, the effect of the surface inclination angle on the spreading and slipping dynamics of impacting droplets is investigated. With the increase in the inclination angle and We, the gliding distance of the impacting droplet becomes longer. Ultra-low contact angle hysteresis enables an impacting droplet to slip continuously on the ultra-slippery hydrophilic surface without being pinned to the surface. The findings of this work not only show the important role of the surface wettability in droplet spreading characteristics but also present a pathway to controlling the dynamic interactions of impacting droplets with ultra-slippery hydrophilic surfaces. Full article

Within these studies, the effect of surface topography for hydrophobic coatings was studied both numerically and experimentally. Chemically modified polyurethane coating was patterned by application of a laser beam. A set of patterns with variously distant linear peaks and grooves was obtained. The cross section of the pattern showed that the edges of the peaks and grooves were not sharp, instead forming a rounded, rectangle-like shape. For such surfaces, experimental studies were performed, and in particular the static contact angle (SCA), contact angle hysteresis (CAH), and roll-off angle (ROA) were measured. Profilometry was used to create a numerical representation of the surface. Finite volume method was then applied to simulate the behavior of the water droplets. The model developed herewith enabled us to reproduce the experimental results with good accuracy. Based on the verified model, the calculation was extended to study the behavior of the water droplet on the simulated patterns, both spiked and rectangular. These two cases, despite a similar SCA of the water droplet, have shown extremely different ROA. Thus, more detailed studies were dedicated to other geometrical features of such topography, such as the size and distance of the surface elements. Based on the results obtained herewith, the future design of superhydrophobic and/or icephobic topography is discussed. Full article

In this study, the effect of air plasma on the surface properties of printed and coated cardboard was investigated. The material was activated by low-pressure cold plasma for 1, 10, 20, and 30 s. Wettability changes on the surface were examined by contact angle measurements using the sessile droplet technique. The differences in the surface free energy were calculated using the Lifshitz–van der Waals/acid–base and Contact Angle Hysteresis approaches. Optical profilometry was used for the surface roughness evaluation and an X-ray photoelectron spectroscopy analysis was performed to find changes in surface chemistry. Adhesive strength tests were carried out to estimate the adhesion changes after the material’s modification. It was found that the water and formamide contact angles increased after the plasma treatment while the diiodomethane contact angle did not change. As a result of the modification, the surface free energy also increased significantly and the surface roughness increased. The pull-off tests confirmed the improvement in the material’s surface properties. Moreover, it was demonstrated that the optimal effect can be obtained after just 10 s of the plasma process. Full article

Water droplet impact on nanowires/nanowalls’ textured hydrophobic silicon surfaces was examined by assessing the influence of texture on the droplet impact dynamics. Silicon wafer surfaces were treated, resulting in closely packed nanowire/nanowall textures with an average spacing and height of 130 nm and 10.45 μm, respectively. The top surfaces of the nanowires/nanowalls were hydrophobized through the deposition of functionalized silica nanoparticles, resulting in a droplet contact angle of 158° ± 2° with a hysteresis of 4° ± 1°. A high-speed camera was utilized to monitor the impacting droplets on hydrophobized nanowires/nanowalls’ textured surfaces. The nanowires/nanowalls texturing of the surface enhances the pinning of the droplet on the impacted surface and lowers the droplet spreading. The maximum spreading diameter of the impacting droplet on the hydrophobized nanowires/nanowalls surfaces becomes smaller than that of the hydrophobized as-received silicon, hydrophobized graphite, micro-grooved, and nano-springs surfaces. Penetration of the impacted droplet fluid into the nanowall-cell structures increases trapped air pressure in the cells, acting as an air cushion at the interface of the droplet fluid and nanowalls’ top surface. This lowers the droplet pinning and reduces the work of droplet volume deformation while enhancing the droplet rebound height. Full article

In this paper, the impact mechanisms of a water droplet on hydrophobized micro-post array surfaces are examined and the influence of micro-post arrays spacing on the droplet behavior in terms of spreading, retraction, and rebounding is investigated. Impacting droplet behavior was recorded using a high-speed facility and flow generated in the droplet fluid was simulated in 3D geometry accommodating conditions of the experiments. Micro-post arrays were initially formed lithographically on silicon wafer surfaces and, later, replicated by polydimethylsiloxane (PDMS). The replicated micro-post arrays surfaces were hydrophobized through coating by functionalized nano-silica particles. Hydrophobized surfaces result in a contact angle of 153° ± 3° with a hysteresis of 3° ± 1°. The predictions of the temporal behavior of droplet wetting diameter during spreading agree with the experimental data. Increasing micro-post arrays spacing reduces the maximum spreading diameter on the surface; in this case, droplet fluid penetrated micro-posts spacing creates a pinning effect while lowering droplet kinetic energy during the spreading cycle. Flow circulation results inside the droplet fluid in the edge region of the droplet during the spreading period; however, opposing flow occurs from the outer region towards the droplet center during the retraction cycle. This creates a stagnation zone in the central region of the droplet, which extends towards the droplet surface onset of droplet rebounding. Impacting droplet mitigates dust from hydrophobized micro-post array surfaces, and increasing droplet Weber number increases the area of dust mitigated from micro-post arrays surfaces. Full article

Because of their great water repellency, Superhydrophobic coatings have a major impact on a variety of industrial applications. The current study’s key originality is the development of low-cost, stable, superhydrophobic, and corrosion-resistant composite coatings. In the present work, polyvinylidene fluoride (PVDF)/Al₂O₃ composite coatings were produced using the spray technique to investigate the wettability and corrosion behavior of the coated materials for industrial and civil applications. PVDF was mixed with various concentrations of Al₂O₃ nanoparticles, and the mixture was sprayed onto steel, aluminum, and glass substrates. The wettability and morphology of the coated surfaces were investigated using the sessile droplet method and scanning electron microscopy, respectively. The corrosion resistance of bare substrates was compared to that of those coated with PVDF alone and those coated with PVDF/Al₂O₃ nanoparticles using Tafel polarization techniques. The force of adhesion between the coat and the substrates was measured in pounds per square inch. A nanoindentation test was also used to measure the hardness of the coating layer. The PVDF/Al₂O₃ coated steel showed a significantly higher water contact angle and lower contact angle hysteresis, reaching 157 ± 2° and 7 ± 1°, respectively, compared to the coated aluminum and glass substrates. Corrosion test results showed that the superhydrophobic PVDF/Al₂O₃ coatings had a much higher corrosion protection efficiency for steel and aluminum than that of the PVDF ones. The PVDF/Al₂O₃ coated substrates showed moderate but still acceptable adhesion between the coating layer and the substrates. Moreover, the PVDF/Al₂O₃ coatings had much better mechanical properties than the PVDF only coatings. Such type of coating could be a promising candidate for possible industrial and civil applications. Full article