Search Results (254)

The complex system of high-entropy materials makes it challenging to reveal the specific function of each site for oxygen evolution reaction (OER). Here, with nickel foam (NF) as the substrate, FeCoNiCrMo/NF is designed to be prepared by metal–organic frameworks (MOF) as a precursor under an argon atmosphere. XRD analysis confirms that it retains a partial MOF crystal structure (characteristic peak at 2θ = 11.8°) with amorphous carbon (peaks at 22° and 48°). SEM-EDS mapping and XPS demonstrate uniform distribution of Fe, Co, Ni, Cr, and Mo with a molar ratio of 27:24:30:11:9. Electrochemical test results show that FeCoNiCrMo/NF has excellent OER characteristics compared with other reference prepared samples. FeCoNiCrMo/NF has an overpotential of 285 mV at 100 mA cm⁻² and performs continuously for 100 h without significant decline. The OER mechanism of FeCoNiCrMo/NF further reveal that Co and Ni are true active sites, and the dissolution of Cr and Mo promote the conversion of active sites into MOOH following the lattice oxygen mechanism (LOM). The precipitation–dissolution equilibrium of Fe also plays an important role in the OER process. The study of different reaction sites in complex systems points the way to designing efficient and robust catalysts. Full article

Electrochemical water splitting represents a sustainable approach for hydrogen production, yet efficient hydrogen evolution reaction (HER) catalysts operating in alkaline environments remain critically needed. Herein, we report the fabrication of Co₃O₄–NiS₂ nanocomposites synthesized through a facile coprecipitation and subsequent thermal treatment method. Detailed characterization via physicochemical techniques confirmed the successful formation of a hybrid Co₃O₄–NiS₂ heterostructure with tunable compositional and morphological characteristics. Among the synthesized catalysts (Co–Ni–1, Co–Ni–2, and Co–Ni–3), the Co–Ni–2 sample demonstrated optimal structural integration, displaying interconnected nanosheet morphologies and balanced elemental distribution. Remarkably, Co–Ni–2 achieved exceptional HER performance in 1 M KOH electrolyte, requiring an ultralow overpotential of only 84 mV at 10 mA cm⁻² and exhibiting a favorable Tafel slope of 67.5 mV dec⁻¹. Electrochemical impedance spectroscopy and electrochemical surface area measurements further substantiated the superior electrocatalytic kinetics, rapid charge transport, and abundant active site accessibility in the optimized Co–Ni–2 composite. Additionally, Co–Ni–2 demonstrated outstanding durability with negligible activity decay over 5000 cycles. This study not only highlights the strategic synthesis of Co₃O₄–NiS₂ nanostructures but also provides valuable insights for designing advanced, stable, and efficient non-noble electrocatalysts for sustainable hydrogen generation. Full article

The commercialization of proton-conducting fuel cells (PCFCs) is hindered by the limited electroactivity and durability of cathodes at intermediate temperatures ranging from 400 to 700 °C, a challenge exacerbated by an insufficient understanding of high-entropy perovskite (HEP) materials for oxygen reduction reaction (ORR) optimization. This study introduces an yttrium-doped HEP to address these limitations. A comparative analysis of Ce_0.2−xY_xBa_0.2Sr_0.2La_0.2Ca_0.2CoO_3−δ (x = 0, 0.2; designated as CBSLCC and YBSLCC) revealed that yttrium doping enhanced the ORR activity, reduced the thermal expansion coefficient (19.9 × 10⁻⁶ K⁻¹, 30–900 °C), and improved the thermomechanical compatibility with the BaZr_0.1Ce_0.7Y_0.1Yb_0.1O_3−δ electrolytes. Electrochemical testing demonstrated a peak power density equal to 586 mW cm⁻² at 700 °C, with a polarization resistance equaling 0.3 Ω cm². Yttrium-induced lattice distortion promotes proton adsorption while suppressing detrimental Co spin-state transitions. These findings advance the development of durable, high-efficiency PCFC cathodes, offering immediate applications in clean energy systems, particularly for distributed power generation. Full article

This study developed a two-dimensional multiphysics-coupled model for co-electrolysis of CO₂ and H₂O in solid oxide electrolysis cells (SOECs) using COMSOL Multiphysics, systematically investigating the influence mechanisms of key operating parameters including temperature, voltage, feed ratio, and flow configuration on co-electrolysis performance. The results demonstrate that increasing temperature significantly enhances CO₂ electrolysis, with the current density increasing over 12-fold when temperature rises from 923 K to 1423 K. However, the H₂O electrolysis reaction slows beyond 1173 K due to kinetic limitations, leading to reduced H₂ selectivity. Higher voltages simultaneously accelerate all electrochemical reactions, with CO and H₂ production at 1.5 V increasing by 15-fold and 13-fold, respectively, compared to 0.8 V, while the water–gas shift reaction rate rises to 6.59 mol/m³·s. Feed ratio experiments show that increasing CO₂ concentration boosts CO yield by 5.7 times but suppresses H₂ generation. Notably, counter-current operation optimizes reactant concentration distribution, increasing H₂ and CO production by 2.49% and 2.3%, respectively, compared to co-current mode, providing critical guidance for reactor design. This multiscale simulation reveals the complex coupling mechanisms in SOEC co-electrolysis, offering theoretical foundations for developing efficient carbon-neutral technologies. Full article

The fermentation of Actinobacillus succinogenes in bioelectrochemical systems offers a promising approach to enhance biotechnological succinate production by shifting the redox balance towards succinate and simultaneously enabling CO₂ utilization. Key process parameters include the applied electric potential, electrode material, and reactor design. This study investigates the influence of various carbon fabric electrodes and applied potentials on product distribution during fermentation of A. succinogenes. Building on prior findings that potentials between −600 mV and –800 mV increase succinate production, recent data reveal that more negative potentials, beyond the water electrolysis threshold, trigger electrochemical side reactions, altering product yields. Specifically, succinate decreased from 19.76 ± 0.41 g∙L⁻¹ to 14.1 ± 1.6 g∙L⁻¹, while lactate rose from 0.59 ± 0.12 g∙L⁻¹ to 3.12 ± 0.21 g∙L⁻¹. Contrary to common assumptions, the shift is not primarily driven by oxygen formation. Instead, the results indicate that the intracellular redox potential is affected by both the applied potential and hydrogen evolution, which alters metabolic pathways to maintain redox balance. These findings demonstrate that more negative applied potentials in electro-fermentation processes can impair succinate yields, emphasizing the importance of fine-tuning electrochemical conditions in the system for optimized biotechnological succinate production. Full article

Micro-textures are crucial for enhancing surface performance in diverse applications, but traditional radial electrochemical micromachining (REMM) suffers from process complexity and workpiece damage. This study presents radial ultrasonic rolling electrochemical micromachining (RUREMM), an advanced technique integrating an ultrasonic field to improve electrolyte renewal, disrupt passivation layers, and optimize electrochemical reaction uniformity on SS304 surfaces. Aimed at overcoming challenges in precision machining, the research explores the synergistic effects of ultrasonic energy and flow field dynamics, offering novel insights for high-quality metal micromachining applications. The research establishes a mathematical model to analyze the interaction between the ultrasonic energy field and electrolytic machining and optimizes the flow field in the narrow electrolytic gap using Fluent software, revealing that an initial electrolyte velocity of 4 m/s and ultrasonic amplitude of 35 μm ensure optimal stability. High-speed photography is employed to capture bubble distribution and micro-pit formation dynamics, while SS304 surface experiments analyze the effects of machining parameters on micro-dimple localization and surface quality. The results show that optimized parameters significantly improve micro-texture quality, yielding micro-pits with a width of 223.4 μm, depth of 28.9 μm, aspect ratio of 0.129, and Ra of 0.205 μm, providing theoretical insights for high-precision metal micromachining. Full article

This study systematically investigated the effects of biologically relevant microalloying elements—calcium (Ca), strontium (Sr), manganese (Mn), and zirconium (Zr)—on the electrochemical behavior of Mg-Y-Zn alloys containing long-period stacking ordered (LPSO) phases. The alloys were prepared by casting and characterized using X-ray diffraction (XRD), optical microscopy (OM), and scanning electron microscopy with energy-dispersive spectroscopy (SEM/EDS). Electrochemical properties were assessed through potentiodynamic polarization in Hank’s solution, and corrosion rates were determined by hydrogen evolution and weight loss methods. Microalloying significantly enhanced the corrosion resistance of the base Mg-Y-Zn alloy, with corrosion rates decreasing from 2.67 mm/year (unalloyed) to 1.65 mm/year (Ca), 1.36 mm/year (Sr), 1.18 mm/year (Zr), and 1.02 mm/year (Mn). Ca and Sr additions introduced Mg₂Ca and Mg₁₇Sr₂, while Mn and Zr refined the existing LPSO structure without new phases. Sr refined the LPSO phase and formed a uniformly distributed Mg₁₇Sr₂ network, promoting uniform corrosion and suppressing deep localized attacks. Ca-induced Mg₂Ca acted as a temporary sacrificial phase, with corrosion eventually propagating along LPSO interfaces. The Mn-containing alloy exhibited the lowest corrosion rate; this is attributed to the suppression of both anodic and cathodic reaction kinetics and the formation of a stable protective surface film. Zr improved general corrosion resistance but increased susceptibility to localized attacks due to dislocation-rich zones. These findings elucidate the corrosion mechanisms in LPSO-containing Mg alloys and offer an effective strategy to enhance the electrochemical stability of biodegradable Mg-based implants. Full article

Electrocatalytic urea oxidation reaction (UOR) is a promising dual-purpose approach for hydrogen production and wastewater treatment, addressing critical energy and environmental challenges. However, conventional anode materials often suffer from limited active sites and high charge transfer resistance, restricting UOR efficiency. To overcome these issues, a novel NiP@PNC/NF electrocatalyst was developed via a one-step thermal annealing process under nitrogen, integrating nickel phosphide (NiP) with phosphorus and nitrogen co-doped carbon nanotubes (PNCs) on a nickel foam (NF) substrate. This design enhances catalytic activity and charge transfer, achieving current densities of 50 mA cm⁻² at 1.34 V and 100 mA cm⁻² at 1.43 V versus the reversible hydrogen electrode (RHE). The electrode’s high electrochemical surface area (235 cm²) and double-layer capacitance (94.1 mF) reflect abundant active sites, far surpassing NiP/NF (48 cm², 15.8 mF) and PNC/NF (39.5 cm², 12.9 mF). It maintains exceptional stability, with only a 16.3% performance loss after 35 h, as confirmed by HR-TEM showing an intact nanostructure. Our single-step annealing technique provides simplicity, scalability, and efficient integration of NiP nanoparticles inside a PNC matrix on nickel foam. This method enables consistent distribution and robust substrate adhesion, which are difficult to attain with multi-step or more intricate techniques. Full article

The oxygen-evolving IrO₂-Ta₂O₅/Ti anode (OEA), primarily used in electrolyzers for plating, metal powder production, electrowinning (EW), and water electrolysis, is analyzed. This study focuses on the distribution of oxygen evolution reaction (OER) activity and the associated operational loss over the randomized OEA texture. The OER activity and its distribution across the IrO₂-Ta₂O₅ coating surface are key factors that influence EW operational challenges and the lifecycle of OEA in EW processes. To understand the OER activity distribution over the coating’s randomized texture, we performed analyses using anode polarization in acid solution at both low and high (EW operation relevant) overpotentials and electrochemical impedance spectroscopy (EIS) during the OER. These measurements were conducted on anodes in both their as-prepared and deactivated states. The as-prepared anode was deactivated using an accelerated stability test in an acid solution, the EW simulating electrolyte. The obtained data are correlated with fundamental electrochemical properties of OEA, such as structure-related pseudocapacitive responses at open circuit potential in the same operating environment. OER and Ir dissolution kinetics, along with the physicochemical anode state upon deactivation, are clearly characterized based on current and potential dependent charge transfer resistances and associated double layer capacitances obtained by EIS. This approach presents a useful tool for elucidating, and consequently tailoring and predicting, anode OER activity and electrolytic operational stability in industrial electrochemical applications. Full article

The electrolyte flow field plays a pivotal role in determining the electrochemical performance of aqueous AgO-Al batteries. However, traditional flow field structures often suffer from the formation of dead zones, leading to uneven mass transport and side reactions. In this study, a flow field optimization strategy incorporating dead-zone compensation is proposed, which identifies localized dead zones and implements structural corrections to enhance electrolyte distribution. Numerical simulations reveal improved flow uniformity and reduced concentration polarization, while experimental validation confirms enhanced battery performance under the optimized configuration. This work provides a generalizable approach for electrolyte flow field design that improves mass transfer and electrochemical efficiency, offering practical insights for the development of high-performance aqueous batteries. Full article

Hydrogen from water splitting is seen as a promising future energy source. Pt electrochemical catalysts with an ideal hydrogen evolution reaction (HER) performance face problems relating to their cost and scarcity. Research into transition metal dichalcogenides (TMDs) as alternative catalysts is in demand. In our work, H adsorption on monolayer MoTe₂ is investigated at different sites and rates. Through structure and charge distribution analysis, it is found that uniform charge distribution facilitates H adsorption. In addition, the enhanced electronic density of states and reduced band gap calculated by the electronic energy band structure are advantageous for H adsorption. And the Mo edge of MoTe₂ is sensitive to the H adsorption rate. Finally, the H adsorbed on the sites is stable at 600 K, as shown in molecular dynamics (MD) calculations. Our work provides a further mechanism for H adsorption on MoTe₂. Full article

With increasing energy demand and depletion of fossil fuels, the search for renewable energy sources has become imperative. Among them, biomass energy has attracted significant attention as it is clean, renewable, and abundant. This review summarizes recent advances in the electroreduction of the biomass-derived platform compound furfural (FF) for producing high-value fuels and chemicals. First, the principles and mechanisms of electrocatalysis are introduced, followed by a detailed analysis of reaction pathways for electrocatalytic hydrogenation, hydrogenolysis, and dimerization. Subsequently, the review highlights the research progress on the electrochemical reduction of FF to hydrofuroin (HDF, a precursor for jet fuel), analyzing its reaction mechanisms and summarizing the effects of catalytic materials and reaction conditions on product selectivity and faradaic efficiency. Additionally, it provides an overview of catalyst selection for both hydrogenation and hydrogenolysis processes. Studies indicate that Cu-based catalysts exhibit superior performance in hydrogenation and hydrogenolysis, with the latter being more favorable under low pH. In contrast, metal-doped carbon catalysts demonstrate enhanced activity in dimerization reactions. Reaction conditions also significantly influence product distribution, with lower reduction potentials generally favoring dimerization. Finally, the challenges and future directions in FF electroreduction are discussed, including the need for deeper understanding of competing pathways, improved electrode stability, and scalable reactor design. The integration of electrocatalytic with renewable energy offers a green and sustainable approach for the efficient utilization of biomass-derived compounds, holding substantial research significance and application potential. Full article

In this work, the effect of the palladium precursor on the Oxygen Reduction Reaction (ORR) performance of lignin-based electrospun carbon fibers was studied. The fibers were spun from a lignin-ethanol solution free of any binder, where different Pd salts were added at two concentration levels. The system implemented to perform the spinning was a coaxial setup in which the internal flow contains the precursor dispersion with the metallic precursor, and ethanol was used as external flow to help fiber formation and prevent drying before generating the Taylor cone. The obtained cloths were thermostabilized in air at 200 °C and carbonized in nitrogen at 900 °C. The resulting carbon fibers were characterized by physicochemical and electrochemical techniques. The palladium precursor significantly affects nanoparticle distribution and size, fiber diameter, pore distribution, surface area and electrochemical behavior. The fibers prepared with palladium acetylacetonate at high Pd loading and carbonized at 900 °C under a CO₂ atmosphere showed high mechanical stability and the best ORR activity, showing near total selectivity towards the 4-electron path. These features are comparable to those of the commercial Pt/C catalyst but much lower metal loading (10.6 wt.% vs. 20 wt.%). The most promising fibers have been evaluated as cathodes in a zinc–air battery, delivering astonishing stability results that surpassed the performance of commercial Pt/C materials in both charging and discharging processes. Full article

A nanoflower-like nickel-molybdenum alloy was synthesized by hydrothermal in situ growth of NiMoO₄ nanorod arrays on nickel foam (NF) followed by gas-phase re-reduction at 600 °C. The resulting structure has a uniform porosity and high specific surface area, which improves the availability of active sites and facilitates efficient electron and mass transport. SEM and XPS analyses confirm that the formed NiMoO₄ nanorods are uniformly distributed, which leads to significant optimization of their electronic structure. The electrochemical measurements revealed that the sample exhibited excellent hydrogen evolution reaction (HER) performance, with an overpotential as low as 127 mV at 100 mA cm⁻² and a Tafel slope of 124 mV dec⁻¹. CV and EIS showed that the sample had the largest electrochemically active surface area (121.3 mF cm⁻²) among the samples treated at different temperatures, with the smallest charge transfer resistance. In addition, the catalyst maintained high stability after 45 h of continuous operation. These results highlight the potential of NiMo/NF as a highly efficient and durable HER catalyst to help advance hydrogen energy technology. Full article

This study presents a novel approach to fabricating magnetic sponge-like composites by melting various types of steel onto three-dimensional (3D) carbonized spongin scaffolds under extreme biomimetic conditions. Spongin, a renewable marine biopolymer with high thermal stability, was carbonized at 1200 °C to form a turbostratic graphite matrix capable of withstanding the high-temperature steel melting process (1450–1600 °C). The interaction between molten steel vapors and the carbonized scaffolds resulted in the formation of nanostructured iron oxide (primarily hematite) coatings, which impart magnetic properties to the resulting composites. Detailed characterization using SEM-EDX, HRTEM, FT-IR, and XRD confirmed the homogeneous distribution of iron oxides on and within the carbonized fibrous matrix. Electrochemical measurements further demonstrated the electrocatalytic potential of the composite, particularly the sample modified with stainless steel 316L—for the hydrogen evolution reaction (HER), offering promising perspectives for green hydrogen production. This work highlights the potential of extreme biomimetics to create functional, scalable, and sustainable materials for applications in catalysis, environmental remediation, and energy technologies. Full article