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Keywords = cryogenic protection

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14 pages, 5531 KB  
Article
Reversible Sol–Gel Transition in Thermoresponsive Collagen Hydrogels for Cryogen-Free Cell Logistics
by Junjie Wang, Yi Ju, Yang Lei, Jieyu Zhang and Yunbing Wang
Gels 2026, 12(6), 488; https://doi.org/10.3390/gels12060488 - 2 Jun 2026
Viewed by 277
Abstract
Cell culture is foundational to biomedical advancements, yet its widespread clinical and practical distribution is severely constrained by the high infrastructural costs of cryogenic logistics and the physical stressors of liquid-phase transit. Herein, we propose a proof-of-concept cryogen-free cell transportation strategy leveraging a [...] Read more.
Cell culture is foundational to biomedical advancements, yet its widespread clinical and practical distribution is severely constrained by the high infrastructural costs of cryogenic logistics and the physical stressors of liquid-phase transit. Herein, we propose a proof-of-concept cryogen-free cell transportation strategy leveraging a rapid reversible thermoresponsive collagen (RRTC) hydrogel regulated by simulated body fluid (SBF). Operating via temperature-driven physical network assembly and disassembly rather than chemical crosslinking or chemical modifications, the RRTC system undergoes a rapid sol-to-gel transition within 60 s at 37 °C for efficient cell encapsulation, and completely reverses to a free-flowing sol state within 60 s at 4 °C to facilitate enzyme-free, non-destructive cell retrieval. Using L929 fibroblasts as a standardized benchmarking cell model, the biophysical protection of the matrix was systematically evaluated under both static simulated transit (48 h and 120 h) and real-world trans-city courier transportation (an approximate 50 h round trip via SF Express) within a passively temperature-shield configuration. The SBF-regulated 3D physical confinement successfully shielded cells from manual handling, multi-axis shipping vibrations, and environmental thermal fluctuations. Post-transport evaluations demonstrated that the encapsulated cells maintained a high viability above 90% and a stable recovery yield of approximately 78%, while exhibiting robust subsequent 2D re-adhesion and sustained re-culture capacity. This thermoresponsive matrix provides a potential matrix for short-term cryogen-free cell transportation and post-transport recovery, while further studies using additional cell types, longer transportation periods, and functional assays are required to evaluate its broader applicability. Full article
(This article belongs to the Special Issue Gel-Based Materials for Biomedical Engineering (2nd Edition))
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21 pages, 3919 KB  
Article
Particle-Level Engineering of Cu–Al–Ni Shape Memory Alloy Powders via Cryogenic Milling and Electroless Ni Coating
by Onur Güler, Mücahit Kocaman, Yaren Adabaş, Serdar Özkaya, Temel Varol, Serhatcan Berk Akçay and Hamdullah Çuvalcı
Metals 2026, 16(5), 529; https://doi.org/10.3390/met16050529 - 13 May 2026
Viewed by 328
Abstract
At particle-level engineering, this study mainly focused on the issues of microstructural heterogeneity and the high oxidation susceptibility of Cu-Al-Ni shape memory alloys (SMAs) suitable for high-temperature actuation. Initial powders of Cu (82–83 wt.%) and Al (14–15 wt.%) were first milled mechanically and [...] Read more.
At particle-level engineering, this study mainly focused on the issues of microstructural heterogeneity and the high oxidation susceptibility of Cu-Al-Ni shape memory alloys (SMAs) suitable for high-temperature actuation. Initial powders of Cu (82–83 wt.%) and Al (14–15 wt.%) were first milled mechanically and the Cu-Al particles were modified using an electroless Nickel (Ni) coating process to achieve a controlled Ni enrichment of 4–5 wt.%. The SEM-EDS, XRD, and TGA findings reveal that the cryogenic milling effectively reforms dendritic Cu and spherical Al particles into a refined composite structure. This process resulted in particle size reduction from 40–70 µm to 5–20 µm, and apparent density values increased from 3.45 g·cm−3 to 4.10 g·cm−3. Microstructural investigations showed that the continuous Ni layer, without generating unwanted intermetallic phases, was obtained with the help of an electroless coating process. In addition, it was confirmed that the crystallite size decreased from 52.10 nm to 41.71 nm. Additionally, the oxidation of nickel-coated and cryogenically milled powders occurred at temperatures above 350 °C owing to the formation of a protective surface layer. In other words, these powders exhibited higher thermal stability. Consequently, this dual processing procedure represents a very useful method for changing particle shape and interfacial composition. These combined methods can help to create a powder structure with a composition optimum for the making of high-performance Cu-Al-Ni SMAs. Full article
(This article belongs to the Section Powder Metallurgy)
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8 pages, 3696 KB  
Proceeding Paper
Safety Case Modeling for Fire Risks in Liquid Hydrogen-Fueled Aircraft
by Joël Jézégou and Juan Pedro de Gracia Roca
Eng. Proc. 2026, 133(1), 71; https://doi.org/10.3390/engproc2026133071 - 6 May 2026
Viewed by 402
Abstract
The aviation industry is transitioning toward hydrogen propulsion to meet sustainability goals, introducing novel fire safety risks that require updated regulatory frameworks. This study addresses the certification challenges for liquid hydrogen fuel systems by advancing the Certification Readiness Level through a model-driven approach. [...] Read more.
The aviation industry is transitioning toward hydrogen propulsion to meet sustainability goals, introducing novel fire safety risks that require updated regulatory frameworks. This study addresses the certification challenges for liquid hydrogen fuel systems by advancing the Certification Readiness Level through a model-driven approach. Using a Model-Based Safety Assessment, this research applies Bow-Tie Diagrams within the NASA AdvoCATE software to analyze in-flight fire risks for a tube-and-wing aircraft architecture. The study models critical threats, including cryogenic embrittlement and leakage, mapping them to specific prevention and protection barriers derived from a regulatory gap analysis. The assessment identifies leakage as the primary failure condition and proposes a safety architecture that emphasizes prevention barriers. Quantitative safety case modeling demonstrates, with proposed means of mitigation and barrier integrity, the feasibility to compute the residual probability of a catastrophic in-flight fire according to EASA CS 25.1309 requirements. These findings validate the use of safety architectures to bridge the gap between design and rulemaking, offering a scalable framework to support early-stage certification and the safe integration of hydrogen technologies into commercial aviation. Full article
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25 pages, 3720 KB  
Article
Cryogenic Damage and Trehalose Protection in Culter alburnus Sperm: An Integrated Assessment of Quality, Physiology, and Protein Expression
by Shun Cheng, Shi-Li Liu, Mei-Li Chi, Wen-Ping Jiang, Jian-Bo Zheng, Chao Zhu, Jun-Zhi Luo and Fei Li
Animals 2026, 16(8), 1245; https://doi.org/10.3390/ani16081245 - 18 Apr 2026
Viewed by 412
Abstract
To address cryodamage in Culter alburnus sperm, this study evaluated the effects of trehalose supplementation in a conventional cryomedium (D-15 + 10% ethylene glycol). Six experimental groups were established: fresh sperm (G1), a conventional cryomedium (G2), groups supplemented with 10, 100, or 200 [...] Read more.
To address cryodamage in Culter alburnus sperm, this study evaluated the effects of trehalose supplementation in a conventional cryomedium (D-15 + 10% ethylene glycol). Six experimental groups were established: fresh sperm (G1), a conventional cryomedium (G2), groups supplemented with 10, 100, or 200 mmol/L trehalose (G3–G5), and a control group with extender only (G6). The group with 100 mmol/L trehalose (G4) was associated with improved post-thaw motility parameters (activation rate, movement time, and lifespan) and higher antioxidant (superoxide dismutase and catalase) and energy metabolism (ATPase, succinate dehydrogenase, lactate dehydrogenase) enzyme activities. Ultrastructural damage in G4 included partial plasma membrane rupture and mitochondrial swelling, while G6 exhibited additional damage features including membrane disintegration, mitochondrial disruption, and flagellar fracture. Proteomic analysis revealed that, compared to G1, G4 exhibited higher abundance of proteins (e.g., Histone H2A, cytochrome c oxidase, profilin) involved in structural integrity and energy homeostasis, whereas G6 showed signatures of oxidative stress and metabolic dysfunction (lower abundance of NADH dehydrogenase and higher abundance of calcium-transporting ATPase and glutathione S-transferase). In conclusion, 100 mmol/L trehalose was associated with improved cryopreservation outcomes, and the proteins identified provide a basis for further investigation. This approach offers a framework for refining germplasm conservation strategies in aquaculture. Full article
(This article belongs to the Section Aquatic Animals)
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24 pages, 1956 KB  
Article
Decentralized Valorization of Associated Petroleum Gas via Modular Oxy-Combustion and Carbon Capture: A Scalable Strategy for Global Flaring Reduction
by Gonzalo Chiriboga, Brandon Núñez, Carolina Montero-Calderón, Christian Gutiérrez, Carlos Almeida, Michael A. Vega and Ghem Carvajal-Chávez
Energies 2026, 19(8), 1949; https://doi.org/10.3390/en19081949 - 17 Apr 2026
Viewed by 625
Abstract
This study evaluates the technical feasibility of deploying containerized oxy-combustion power modules with integrated CO2 capture in remote Ecuadorian Amazon oil fields. Associated petroleum gas is conditioned with a 35 wt.% diethanolamine (DEA) sweetening stage specifically implemented to remove H2S [...] Read more.
This study evaluates the technical feasibility of deploying containerized oxy-combustion power modules with integrated CO2 capture in remote Ecuadorian Amazon oil fields. Associated petroleum gas is conditioned with a 35 wt.% diethanolamine (DEA) sweetening stage specifically implemented to remove H2S and reduce acid-gas loading prior to combustion, improving fuel quality and protecting downstream equipment while increasing methane mole fraction for combustion. System efficiency is governed by stoichiometric oxygen demand, with methane requiring 2 mol O2/mol fuel and hexane requiring 11 mol O2/mol fuel; favoring methane-rich streams reduces ASU energy demand, enhances combustion performance, and lowers separation costs. The combined oxy-combustion cycle attains a thermal efficiency of 33.10% and an exergetic efficiency of 39.98%. Major energy penalties arise from the cryogenic air separation unit and the CCS train, yet operational tuning of CO2 recirculation and steam flow could raise thermal efficiency by up to 2%. The ASU produces oxygen at 96.67% purity with an energy consumption of 0.385 kWh/kg O2, while the CCS achieves 99.99% CO2 capture at 0.41 kWh/kg CO2. Sourcing gas from three production blocks provides flexibility to accommodate supply variability. The modular 272 MW unit demonstrates viability for off-grid power supply, routine flaring reduction, and scalable acid-gas valorization in frontier oilfields. Full article
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17 pages, 547 KB  
Communication
Ionic Liquid Biospheres
by Sara Seager, William Bains, Iaroslav Iakubivskyi, Rachana Agrawal, John Jenkins, Pranav Shinde and Janusz J. Petkowski
Life 2026, 16(3), 408; https://doi.org/10.3390/life16030408 - 3 Mar 2026
Viewed by 1177
Abstract
Liquid is a fundamental requirement for life as we understand it, but whether that liquid has to be water is not known. We propose the hypothesis that ionic liquids (ILs) and deep eutectic solvents (DES) constitute a class of non-aqueous planetary liquids capable [...] Read more.
Liquid is a fundamental requirement for life as we understand it, but whether that liquid has to be water is not known. We propose the hypothesis that ionic liquids (ILs) and deep eutectic solvents (DES) constitute a class of non-aqueous planetary liquids capable of persisting on a wide range of bodies where stable liquid water cannot exist. This hypothesis is motivated by key physical properties of ILs and DES. Many exhibit vapor pressures orders of magnitude lower than that of water and remain liquid across exceptionally wide temperature ranges, from cryogenic to well above terrestrial temperatures. These properties permit stable liquids to exist where liquid water would rapidly evaporate or freeze and outside of bulk phases as persistent microscale reservoirs—such as thin films and pore-filling droplets. In other words, ILs and DES can persist in environments without requiring oceans, thick atmospheres, or narrowly regulated climate conditions. We further hypothesize that ILs and DES could act as solvents for non-Earth-like life, based on their polar nature and the demonstrated stability and functionality of proteins and other biomolecules in ionic liquids. More speculatively, our hypothesis extends to the idea that ILs and DES could enable prebiotic chemistry by providing long-lived, protective liquid environments for complex organic molecules on bodies such as comets and asteroids, where liquid water is absent. Additionally, based on the occurrence of DES-like mixtures as protective intracellular liquids in desiccation-tolerant plants, we propose that ILs and DES might be solvents that life elsewhere purposefully evolves. We review protein and other biomolecule studies in ILs and DES and outline planetary environments in which ILs and DES might occur by discussing available anions and cations. We present strategies to advance the IL/DES solvent hypothesis using laboratory studies, computational chemistry, planetary missions, analysis of existing spectroscopic datasets, and modeling of liquid microniches and chemical survival on small bodies. Full article
(This article belongs to the Section Origins of Life)
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24 pages, 6975 KB  
Review
Hydrogel Systems in Plant Germplasm Cryopreservation: A Comprehensive Review
by Olena Bobrova, Viktor Husak, Alois Bilavcik and Milos Faltus
Gels 2026, 12(2), 106; https://doi.org/10.3390/gels12020106 - 27 Jan 2026
Viewed by 1379
Abstract
Cryopreservation is a critical strategy for the long-term conservation of plant germplasm, particularly for clonally propagated crops, endangered species, and plants producing recalcitrant seeds. Hydrogel-based encapsulation systems can improve survival during ultra-low-temperature storage by providing mechanical protection, moderating dehydration, and regulating cryoprotectant uptake. [...] Read more.
Cryopreservation is a critical strategy for the long-term conservation of plant germplasm, particularly for clonally propagated crops, endangered species, and plants producing recalcitrant seeds. Hydrogel-based encapsulation systems can improve survival during ultra-low-temperature storage by providing mechanical protection, moderating dehydration, and regulating cryoprotectant uptake. Although calcium–alginate beads remain the traditional matrix for encapsulation–dehydration and encapsulation–vitrification, recent advances in biomaterials science have enabled the development of composite polysaccharide blends, protein-based matrices, synthetic polymer networks, macroporous cryogels, and functionalized hybrid hydrogels incorporating surfactants, antioxidants, or nanomaterials. These engineered systems provide improved control over water state, pore architecture, diffusion kinetics, and thermal behavior, thereby reducing cryoinjury and enhancing post-thaw recovery across diverse plant explants. This review synthesizes current knowledge on hydrogel platforms used in plant cryopreservation, with emphasis on how physicochemical properties influence dehydration dynamics, cryoprotectant transport, vitrification stability, and rewarming responses. Performance across major explant types is assessed, key limitations in existing materials and protocols are identified, and design principles for next-generation hydrogel systems are outlined. Future progress will depend on material standardization, integration with automated cryopreservation workflows, and the development of responsive hydrogel matrices capable of mitigating cryogenic stresses. Full article
(This article belongs to the Special Issue Recent Advances in Multi-Functional Hydrogels)
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13 pages, 1970 KB  
Article
Preparation and Performance of Nano-Silica-Modified Epoxy Resin Composite Coating for Concrete Subjected to Cryogenic Freeze–Thaw Cycles
by Pan Zhou, Sigui Zhao, Kang Gu, Hongji Chen, Qian Yang and Zhengwu Jiang
Coatings 2026, 16(1), 19; https://doi.org/10.3390/coatings16010019 - 23 Dec 2025
Viewed by 1212
Abstract
Concrete is prone to deterioration and increased permeability under cryogenic freeze–thaw cycles. In this study, a novel method was proposed to prepare a nano-silica-modified epoxy resin composite coating with excellent anti-permeability. The effects of layer composition, a resin layer modified with different nanoparticles, [...] Read more.
Concrete is prone to deterioration and increased permeability under cryogenic freeze–thaw cycles. In this study, a novel method was proposed to prepare a nano-silica-modified epoxy resin composite coating with excellent anti-permeability. The effects of layer composition, a resin layer modified with different nanoparticles, and different nano-silica dosages on the oil impermeability of coated concrete were studied. The mechanical properties and chemical stability of the composite coating were also evaluated. The results showed that the composite coating composed of a nano-silica-modified resin layer, bonding layer, and surface layer presented good resistance to oil penetration under cryogenic freezing cycles. Moreover, nano-silica seemed to be a better choice for resin modification than nano-TiO2 and graphene. Macroscopic and morphological observation also confirmed a reduction in cracks and the integrity of the composite coating for concrete protection. Therefore, the coated concrete presented good mechanical properties and chemical stability. This study provides a guide for the preparation of composite coating concrete used for mountainous highway bridges and liquefied natural gas tanks. Full article
(This article belongs to the Special Issue Corrosion Resistant Coatings in Civil Engineering)
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15 pages, 1536 KB  
Article
Role of CF4 Addition in Gas-Phase Variations in HF Plasma for Cryogenic Etching: Insights from Plasma Simulation and Experimental Correlation
by Shigeyuki Takagi, Shih-Nan Hsiao, Yusuke Imai, Makoto Sekine and Fumihiko Matsunaga
Plasma 2025, 8(4), 48; https://doi.org/10.3390/plasma8040048 - 24 Nov 2025
Cited by 1 | Viewed by 2295
Abstract
The fabrication of semiconductor devices with three-dimensional architectures imposes unprecedented demands on advanced plasma dry etching processes. These include the simultaneous requirements of high throughput, high material selectivity, and precise profile control. In conventional reactive ion etching (RIE), fluorocarbon plasma provides both accelerated [...] Read more.
The fabrication of semiconductor devices with three-dimensional architectures imposes unprecedented demands on advanced plasma dry etching processes. These include the simultaneous requirements of high throughput, high material selectivity, and precise profile control. In conventional reactive ion etching (RIE), fluorocarbon plasma provides both accelerated ion species and reactive neutrals that etch the feature front, while the CFx radicals promote polymerization that protects sidewalls and enhance selectivity to the amorphous carbon layer (ACL) mask. In this work, we present computational results on the role of CF4 addition to hydrogen fluoride (HF) plasma for next-generation RIE, specifically cryogenic etching. Simulations were performed by varying the CF4 concentration in the HF plasma to evaluate its influence on ion densities, neutral species concentration, and electron density. The results show that the densities of CFx (x = 1–3) ions and radicals increase significantly with CF4 addition (up to 20%), while the overall plasma density and the excited HF species remain nearly unchanged. The results of plasma density and atomic fluorine density are consistent with the experimental observations of the HF/CF4 plasma using an absorption probe and the actimetry method. It was verified that the gas-phase reaction model proposed in this study can accurately reproduce the plasma characteristics of the HF/CF4 system. The coupling of HF-based etchants with CFx radicals enables polymerization that preserves SiO2 etching throughput while significantly enhancing etch selectivity against the ACL mask from 1.86 to 5.07, with only a small fraction (~10%) of fluorocarbon gas added. The plasma simulation provides new insights into enhancing the etching performance of HF-based cryogenic plasma etching by controlling the CF2 radicals and HF reactants through the addition of fluorocarbon gases. Full article
(This article belongs to the Special Issue Feature Papers in Plasma Sciences 2025)
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10 pages, 3506 KB  
Protocol
Indicator Tubes: A Novel Solution for Monitoring Temperature Excursions in Biobank Storage
by Patrick J. Catterson, Tyler T. Olson, Margaret B. Penno, Steven P. Callahan and Melissa V. Olson
Methods Protoc. 2025, 8(5), 120; https://doi.org/10.3390/mps8050120 - 3 Oct 2025
Cited by 1 | Viewed by 1314
Abstract
Maintaining the integrity of cryogenically preserved biological materials is critical, as even brief, undetected temperature excursions in storage can compromise sample viability. Existing monitoring systems may miss transient thaw–refreeze events, posing serious quality risks. To address this, we developed and validated frozen indicator [...] Read more.
Maintaining the integrity of cryogenically preserved biological materials is critical, as even brief, undetected temperature excursions in storage can compromise sample viability. Existing monitoring systems may miss transient thaw–refreeze events, posing serious quality risks. To address this, we developed and validated frozen indicator tubes that visually signal deviations from the frozen state, serving as a cost-effective backup to electronic monitors. Our first method uses an aqueous dye solution that immobilizes the dye when frozen; any thawing causes the dye to disperse, providing a clear, external visual cue of a partial or complete thaw. For ultra-low-temperature storage (−80 °C), we introduced a second method using an ethanol-based solution calibrated to indicate thaw events. This system detects temperature rises of 10 °C or more sustained for at least fifteen minutes—conditions that may jeopardize sample stability. When paired with standard monitoring systems, these indicator tubes offer an added layer of protection by providing simple, reliable, and immediate visual confirmation of critical temperature breaches. This innovation enhances confidence in cryogenic storage protocols and supports the long-term preservation of sensitive biological materials. Full article
(This article belongs to the Section Synthetic and Systems Biology)
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14 pages, 2974 KB  
Article
Processibility, Thermo-Mechanical Properties, and Radiation Hardness of Polyurethane and Silicone Resins
by Christian Scheuerlein, Melanie Albeck, Roland Piccin, Federico Ravotti and Giuseppe Pezzullo
Polymers 2025, 17(16), 2240; https://doi.org/10.3390/polym17162240 - 18 Aug 2025
Cited by 1 | Viewed by 1418
Abstract
Different polyurethanes (PURs) and silicone for potential use in particle accelerators and detectors have been characterized in the uncured state, after curing, and after exposure to ionizing irradiation in ambient air and in liquid helium. The viscosity evolution during processing was measured with [...] Read more.
Different polyurethanes (PURs) and silicone for potential use in particle accelerators and detectors have been characterized in the uncured state, after curing, and after exposure to ionizing irradiation in ambient air and in liquid helium. The viscosity evolution during processing was measured with a rheometer. Dynamic mechanical analysis (DMA) and Shore A hardness measurements were applied to detect irradiation-induced crosslinking and chain scission effects. Uniaxial tensile and flexural tests under ambient and cryogenic conditions have been performed to assess changes in mechanical strength, elongation at break, and elastic properties. The initial viscosity of 550 cP at 25 °C of the uncured PUR RE700-4 polyol and RE106 isocyanate system for protective encapsulation is sufficiently low for impregnation of small magnet coils, but the pot life of about 30 min is too short for impregnation of large magnet coils. The cured RE700-4 system has outstanding mechanical properties at 77 K (flexural strength, impact strength, and fracture toughness). When RE700-4 is exposed to ionizing radiation, chain scission and cross-linking occur at a similar rate. In the other casting systems, irradiation-induced changes are cross-linking dominated, as manifested by an increase of the rubbery shear modulus (G’rubbery), the ambient temperature Young’s modulus (ERT), and the Shore A hardness. Cross-linking rates are strongly reduced when irradiation occurs in liquid helium. The irradiation effect on mechanical properties can be strongly dependent on the testing temperature. The RT mechanical strength and strain at fracture of the cross-linking silicone is drastically decreased after 1.6 MGy, whereas its 77 K strain at fracture has almost doubled. In addition, 77 K elastic moduli are similar for all pure resins and only slightly affected by irradiation. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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27 pages, 39231 KB  
Article
Study on the Distribution Characteristics of Thermal Melt Geological Hazards in Qinghai Based on Remote Sensing Interpretation Method
by Xing Zhang, Zongren Li, Sailajia Wei, Delin Li, Xiaomin Li, Rongfang Xin, Wanrui Hu, Heng Liu and Peng Guan
Water 2025, 17(15), 2295; https://doi.org/10.3390/w17152295 - 1 Aug 2025
Cited by 1 | Viewed by 1258
Abstract
In recent years, large-scale linear infrastructure developments have been developed across hundreds of kilometers of permafrost regions on the Qinghai–Tibet Plateau. The implementation of major engineering projects, including the Qinghai–Tibet Highway, oil pipelines, communication cables, and the Qinghai–Tibet Railway, has spurred intensified research [...] Read more.
In recent years, large-scale linear infrastructure developments have been developed across hundreds of kilometers of permafrost regions on the Qinghai–Tibet Plateau. The implementation of major engineering projects, including the Qinghai–Tibet Highway, oil pipelines, communication cables, and the Qinghai–Tibet Railway, has spurred intensified research into permafrost dynamics. Climate warming has accelerated permafrost degradation, leading to a range of geological hazards, most notably widespread thermokarst landslides. This study investigates the spatiotemporal distribution patterns and influencing factors of thermokarst landslides in Qinghai Province through an integrated approach combining field surveys, remote sensing interpretation, and statistical analysis. The study utilized multi-source datasets, including Landsat-8 imagery, Google Earth, GF-1, and ZY-3 satellite data, supplemented by meteorological records and geospatial information. The remote sensing interpretation identified 1208 cryogenic hazards in Qinghai’s permafrost regions, comprising 273 coarse-grained soil landslides, 346 fine-grained soil landslides, 146 thermokarst slope failures, 440 gelifluction flows, and 3 frost mounds. Spatial analysis revealed clusters of hazards in Zhiduo, Qilian, and Qumalai counties, with the Yangtze River Basin and Qilian Mountains showing the highest hazard density. Most hazards occur in seasonally frozen ground areas (3500–3900 m and 4300–4900 m elevation ranges), predominantly on north and northwest-facing slopes with gradients of 10–20°. Notably, hazard frequency decreases with increasing permafrost stability. These findings provide critical insights for the sustainable development of cold-region infrastructure, environmental protection, and hazard mitigation strategies in alpine engineering projects. Full article
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31 pages, 5261 KB  
Review
Wear- and Corrosion-Resistant Coatings for Extreme Environments: Advances, Challenges, and Future Perspectives
by Subin Antony Jose, Zachary Lapierre, Tyler Williams, Colton Hope, Tryon Jardin, Roberto Rodriguez and Pradeep L. Menezes
Coatings 2025, 15(8), 878; https://doi.org/10.3390/coatings15080878 - 26 Jul 2025
Cited by 56 | Viewed by 12583
Abstract
Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well [...] Read more.
Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well as cryogenic and space applications. A comprehensive overview of promising coating materials is provided, including ceramic-based coatings, metallic and alloy coatings, and polymer and composite systems, as well as nanostructured and multilayered architectures. These materials are deployed using advanced coating technologies such as thermal spraying (plasma spray, high-velocity oxygen fuel (HVOF), and cold spray), chemical and physical vapor deposition (CVD and PVD), electrochemical methods (electrodeposition), additive manufacturing, and in situ coating approaches. Key degradation mechanisms such as adhesive and abrasive wear, oxidation, hot corrosion, stress corrosion cracking, and tribocorrosion are examined with coating performance. The review also explores application-specific needs in aerospace, marine, energy, biomedical, and mining sectors operating in aggressive physiological environments. Emerging trends in the field are highlighted, including self-healing and smart coatings, environmentally friendly coating technologies, functionally graded and nanostructured coatings, and the integration of machine learning in coating design and optimization. Finally, the review addresses broader considerations such as scalability, cost-effectiveness, long-term durability, maintenance requirements, and environmental regulations. This comprehensive analysis aims to synthesize current knowledge while identifying future directions for innovation in protective coatings for extreme environments. Full article
(This article belongs to the Special Issue Advanced Tribological Coatings: Fabrication and Application)
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28 pages, 14197 KB  
Article
A Multidisciplinary Approach to Volumetric Neutron Source (VNS) Thermal Shield Design: Analysis and Optimisation of Electromagnetic, Thermal, and Structural Behaviours
by Fabio Viganò, Irene Pagani, Simone Talloni, Pouya Haghdoust, Giovanni Falcitelli, Ivan Maione, Lorenzo Giannini, Cesar Luongo and Flavio Lucca
Energies 2025, 18(13), 3305; https://doi.org/10.3390/en18133305 - 24 Jun 2025
Viewed by 1132
Abstract
The Volumetric Neutron Source (VNS) is a pivotal facility proposed for advancing fusion nuclear technology, particularly for the qualification of breeding blanket systems, a key component of DEMO and future fusion reactors. This study focuses on the design and optimisation of the VNS [...] Read more.
The Volumetric Neutron Source (VNS) is a pivotal facility proposed for advancing fusion nuclear technology, particularly for the qualification of breeding blanket systems, a key component of DEMO and future fusion reactors. This study focuses on the design and optimisation of the VNS Thermal Shield, adopting a multidisciplinary approach to address its thermal and structural behaviours. The Thermal Shield plays a crucial role in protecting superconducting magnets and other cryogenic components by limiting heat transfer from higher-temperature regions of the tokamak to the cryostat, which operates at temperatures between 4 K and 20 K. To ensure both thermal insulation and structural integrity, multiple design iterations were conducted. These iterations aimed to reduce electromagnetic (EM) forces induced during magnet charge and discharge cycles by introducing strategic cuts and reinforcements in the shield design. The optimisation process included the evaluation of various aluminium alloys and composite materials to achieve a balance between rigidity and weight while maintaining structural integrity under EM and mechanical loads. Additionally, an integrated thermal study was performed to ensure effective temperature management, maintaining the shield at an operational temperature of around 80 K. Cooling channels were incorporated to homogenise temperature distribution, improving thermal stability and reducing thermal gradients. This comprehensive approach demonstrates the viability of advanced material solutions and design strategies for thermal and structural optimisation. The findings reinforce the importance of the VNS as a dedicated platform for testing and validating critical fusion technologies under operationally relevant conditions. Full article
(This article belongs to the Special Issue Advanced Simulations for Nuclear Fusion Energy Systems)
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14 pages, 1812 KB  
Article
Influence of Rigid Polyurethane Foam Production Technology on Cryogenic Water Uptake
by Vladimir Yakushin, Vanesa Dhalivala, Laima Vevere and Ugis Cabulis
Polymers 2025, 17(12), 1669; https://doi.org/10.3390/polym17121669 - 16 Jun 2025
Cited by 1 | Viewed by 2013
Abstract
This study explores how production technology influences spray-applied rigid polyurethane (PUR) foam insulation’s cryogenic performance. In cryogenic applications such as liquid gas storage, insulation must minimise heat transfer and resist moisture ingress under severe thermal gradients. Experimental aluminium vessels were insulated with PUR [...] Read more.
This study explores how production technology influences spray-applied rigid polyurethane (PUR) foam insulation’s cryogenic performance. In cryogenic applications such as liquid gas storage, insulation must minimise heat transfer and resist moisture ingress under severe thermal gradients. Experimental aluminium vessels were insulated with PUR foam of varying thicknesses and surface conditions—rough, machined smooth, and with a urea-based protective coating—and then tested using dynamic boil-off of liquid nitrogen (LN2). Foam properties, including adhesion, mechanical strength, thermal expansion, thermal conductivity, and closed-cell content, were evaluated. The results revealed that thicker insulation reduced both effective thermal conductivity and moisture uptake. Although the urea-coated vessel showed minimal water absorption, the coating increased overall thermal conductivity due to its heat conduction and condensation behaviour. Moisture was primarily absorbed near the foam surface, and no cumulative effects were observed during repeated tests. The effective thermal conductivity was determined by interpolating boil-off data, confirming that insulation performance strongly depends on thickness, surface condition, and environmental humidity. These findings provide valuable guidance for the design and application of PUR foam insulation in cryogenic environments. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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