Search Results (486)

Many low-temperature applications, such as rocket engines and liquefied natural gas (LNG) transport pumps, necessitate ultra-low-temperature operational environments. In these conditions, the properties of lubricating oils and greases are significantly influenced by temperature, leading to the widespread adoption of solid lubrication. Currently, there is no international research regarding the influence of bearing coatings on the subsurface stress distribution in raceways. The Lundberg–Palmgren (L-P) theory states that subsurface stress variations govern bearing lifespan. Therefore, this paper utilizes existing formulas and Python programming to calculate the subsurface stress field of the inner raceway in a MoS₂ solid-lubricated angular contact ball bearing. Furthermore, it analyzes the impacts of factors such as coating material properties, slide-to-roll ratio, traction coefficient, and load on its subsurface stress field. The results reveal that for solid-lubricated ball bearings, as the load increases, the maximum subsurface stress shifts closer to the center of the contact area, and the maximum subsurface shear stress becomes more concentrated. As the traction coefficient increases, the stress on the XZ-plane side increases and its position moves closer to the surface, while the opposite trend is observed on the other side. Additionally, the maximum value of the subsurface von Mises stress is approximately 0.64P₀, and the maximum value of the orthogonal shear stress component τ_yz in the subsurface is approximately 0.25P₀. Full article

The ratchet click mechanism in mechanical watch movements is a micro-component essential to prevent the unwinding of the caliber mainspring, providing secure energy storage during recharging. Despite its geometrical simplicity, the ratchet click undergoes to a complex distribution of stress, elevated strains, and cyclical mechanical deformations, affecting its long-term reliability. Despite being a crucial element in all mechanical watch movements, the non-return system appears to have been overlooked in scientific literature, with no studies available on its design, modeling, and micromachining. In this work, we introduce a novel Finite Element Method (FEM) -based design strategy for the ratchet click, systematically refining its geometry and dimensional parameters to minimize peak stress and improve durability. A mechanical simulation model was created to simulate the boundary conditions, contact interactions, and stress distributions on the part. If compared with the standard component, the optimized design exhibits a decrease in peak stress values. The mechanism was micro-machined, and it was experimentally tested to validate the numerical model outputs. The integrated digital–physical approach not only underscores the scientific contribution of coupling advanced simulation with experimental validation of complex micromechanisms but also provides a generalizable method for enhancing performance of micro-mechanical components while preserving their historical design heritage. Full article

This paper proposes an improved wave function asperity elastic–plastic model. A cosine function that could better fit the geometric morphology was selected to construct the asperity, the elastic phase was controlled by the Hertz contact theory, the elastoplastic transition phase was corrected by the hyperbolic tangent function, and the fully plastic phase was improved by the projected area theory. The model broke through the limitations of the spherical assumption and was able to capture the stress concentration and plastic flow phenomena. The results show that the contact pressure in the elastic phase was 22% higher than that of the spherical shape, the plastic strain in the elastoplastic phase was 52% lower than that of the spherical shape, and the fully plastic phase reduced the contact area error by 20%. The improved hyperbolic tangent function eliminated the unphysical oscillation phenomenon in the elastoplastic phase and ensured the continuity and monotonicity of the contact variables, with an error of <5% from the finite element analysis. Meanwhile, extending the proposed model, we developed a rough surface contact model, and it was verified that the wavy asperity could better match the mechanical properties of the real rough surface and exhibited progressive stiffness reduction during the plastic flow process. The model in this paper can provide a theoretical basis for predicting stress distribution, plastic evolution, and multi-scale mechanical behavior in the connection interface. Full article

Substance use is a critical public health issue in the U.S., with Black communities, particularly those with criminal justice contact, disproportionately affected. Chronic exposure to stressors can lead to substance use as a coping strategy. This study used data from 1476 Black adults with criminal justice involvement from the National Survey of American Life to examine how psychosocial stress and sleep disturbances relate to lifetime substance use and to determine if there are any sex differences. Sex-separate generalized linear models for a Poisson distribution with a log-link function estimated prevalence ratios and adjusted prevalence ratios (APRs) for lifetime alcohol abuse, lifetime cigarette, and marijuana use. Independent variables include stressors (family, person, neighborhood, financial, and work-related) and sleep problems, with covariates such as age, SES, and marital status. Lifetime alcohol abuse was associated with family stressors (APR = 2.72) and sleep problems (APR = 3.36) for males, and financial stressors (APR = 2.75) and sleep problems (APR = 2.24) for females. Cigarette use was linked to family stressors (APR = 1.73) for males and work stressors (APR = 1.78) for females. Marijuana use was associated with family stressors (APR = 2.31) and sleep problems (APR = 2.07) for males, and neighborhood stressors (APR = 1.72) for females. Lifetime alcohol abuse, as well as lifetime cigarette and marijuana use, was uniquely associated with various psychosocial stressors among Black adult males and females with criminal justice contact. These findings highlight the role of structural inequities in shaping substance use and support using a Social Determinants of Health framework to address addiction in this population. Full article

To address the issues of burr formation, structural deformation, and tearing in the conventional machining of Nomex honeycomb composites, this study aims to clarify the mechanisms by which ultrasonic vibration-assisted cutting enhances machining quality. A multi-scale analysis framework is developed to examine the effects of ultrasonic vibration on fiber distribution, cell-level shear response, and the overall cutting mechanics. At the microscale, analyses show that ultrasonic vibration mitigates stress concentrations, thereby shortening fiber length. At the mesoscale, elastic buckling and plastic yielding models show that ultrasonic vibration lowers shear strength and modifies the deformation. A macro-scale comparison of cutting behavior with and without ultrasonic vibration was conducted. The results indicate that the intermittent contact effect induced by vibration significantly reduces cutting force. Specifically, at an amplitude of 40 μm, the cutting force decreased by approximately 29.7% compared to the condition without ultrasonic vibration, with an average prediction error below 8.6%. Compared to conventional machining, which causes the honeycomb angle to deform to approximately 130°, ultrasonic vibration preserves the original 120° geometry and reduces burr length by 36%. These results demonstrate that ultrasonic vibration effectively reduces damage through multi-scale interactions, offering theoretical guidance for high-precision machining of fiber-reinforced composites. Full article

This study evaluated the effect of various adhesive systems, particularly silane application, on the repair bond strength of a nanofill resin composite and associated stress distribution using finite element analysis (FEA). A total of 105 composite specimens (4 × 6 mm) were aged by thermal cycling (10,000 cycles), roughened, etched with phosphoric acid, and assigned to seven groups (n = 15): G1. control—no adhesive; G2. Single Bond Universal Adhesive; G3. composite primer; G4. PQ1; G5. Silane + PQ1; G6. Clearfil Universal Bond; G7. All-Bond Universal. Shear bond strength was measured using a universal testing machine (1 mm/min), and failure modes were microscopically classified. FEA was conducted under static and fatigue conditions using 3D models built in Fusion-360. Mechanical properties were obtained from technical data and the literature. A 300 N load was applied and contact detection (0.05 mm) and constraint zones were defined. Statistical analysis was performed using one-way ANOVA and Tukey’s HSD (p = 0.05). Pearson’s correlation was used to assess the relationship between bond strength and von Mises stress. The highest bond strength was found in G2 (21.54 MPa) while G1 showed the lowest (8.86 MPa). Silane-treated groups exhibited favorable stress distribution and a strong correlation between experimental and simulated outcomes. Silane applications significantly enhance composite repair performance. Full article

Compared to spiral bevel gear drives with localized conjugation, line contact spiral bevel gears possess a significantly larger meshing area, theoretically achieving full tooth surface contact and substantially enhancing load capacity. To accurately support the root strength calculation and parameter design of line contact spiral bevel gear drives, this paper presents a theoretical analysis and experimental study of the root bending stress of gear pairs. First, based on the analysis of the meshing characteristics of line contact spiral bevel gear pairs, the load distribution along the contact lines is investigated. Using the slicing method, the load distribution characteristics along the contact line are obtained, and the load sharing among multiple tooth pairs during meshing is further studied. Then, by applying a cantilever beam bending stress model, the root bending stress on such a gear drive is calculated. A root bending moment distribution model is proposed based on the characteristics of the line load distribution previously obtained, from which a formula for calculating root bending stress is derived. Finally, static-condition experiments are conducted to test the root bending stress. The accuracy of the proposed calculation method is verified through experimental testing and finite element analysis. The results of this study provide a foundation for designing lightweight and high-power-density spiral bevel gear drives. Full article

This study develops an optimized femtosecond laser welding process for joining quartz glass and TC4 titanium alloy (Ti-6Al-4V) under non-optical contact conditions, specifically addressing the manufacturing needs of specialized photoelectric effect research containers. The joint primarily consists of parallel laser-welded zones (WZ) interspersed with base material. The defocus distance of the femtosecond laser predominantly influences the depth and phase composition of the WZ, while the weld spacing influences the crack distribution in the joint region. The maximum shear strength of 14.4 MPa was achieved at a defocusing distance of +0.1 mm (below the interface) and a weld spacing of 40 μm. The XRD stress measurements indicate that the defocusing distance mainly affects the stress along the direction of laser impact (DLI), whereas the weld spacing primarily influences the stress along the direction of spacing (DS). GPA results demonstrate that when the spacing is less than 30 μm, the non-uniform shrinkage inside the WZ induces tensile stress in the joint, leading to significant fluctuations in DS residual stress and consequently affecting the joint’s shear strength. This study investigates the effects of process parameters on the mechanical properties of dissimilar joints and, for the first time, analyzes the relationship between joint residual strain and femtosecond laser weld spacing, providing valuable insights for optimizing femtosecond laser welding processes. Full article

Conventional cast-in-place counterfort retaining walls, while widely used to support the fill body in geotechnical engineering cases, suffer from extended construction cycles and environmental impacts that constrain their usage more widely. In this study, in order to overcome these limitations, the performance of two types of innovative prefabricated counterfort retaining wall system—a monolithic design and a modular design—was investigated through physical modeling. The results reveal that failure mechanisms are fundamentally governed by the distribution of stress at the connection interfaces. The monolithic system, with fewer connections, concentrates stress and is more vulnerable to cracking at the primary joints. In contrast, the modular system disperses loads across numerous connections, reducing localized stress. Critically, this analysis identified a construction-dependent failure mode: incomplete contact between the foundation and the base slab induces severe bending moments that can lead to catastrophic failure. Furthermore, this study shows that complex stress states due to backfill failure can induce detrimental tensile forces on the wall structure. To address this, a composite soil material–wall structure system incorporating geogrid reinforcement was developed. This system significantly enhances the backfill’s bearing capacity and mitigates adverse loading. Based on the comprehensive analysis of settlement and structural performance, the optimal configuration involves concentrating geogrid layers in the upper third of section of the backfill, with sparser distribution below. Full article

In high-voltage transmission lines, insulators subjected to prolonged electromechanical stress are prone to zero-value defects, leading to insulation failure and posing significant risks to power grid reliability. The conventional detection method of spark gap is vulnerable to environmental interference, while the emerging electric field distribution-based techniques require complex instrumentation, limiting its applications in scenes of complex structures and atop tower climbing. To address these challenges, this study proposes an electroluminescent sensing strategy for zero-value insulator identification based on the electroluminescence of ZnS:Cu. Based on the stimulation of electrical stress, real-time monitoring of the health status of insulators was achieved by applying the composite of epoxy and ZnS:Cu onto the connection area between the insulator steel cap and the shed. Experimental results demonstrate that healthy insulators exhibit characteristic luminescence, whereas zero-value insulators show no luminescence due to a reduced drop in electrical potential. Compared with conventional detection methods requiring access of electric signals, such non-contact optical detection method offers high fault-recognition accuracy and real-time response capability within milliseconds. This work establishes a novel intelligent sensing paradigm for visualized condition monitoring of electrical equipment, demonstrating significant potential for fault diagnosis in advanced power systems. Full article

This study investigates measurement methods for and the distribution characteristics of normal stress within tire–road contact areas. A novel measurement method, integrating 3D scanning technology with bearing area curve (BAC) analysis, is proposed. This method quantifies the rubber penetration depth and calculates contact stress based on rubber deformation. The key innovation of this method lies in this integrated methodology for high-precision stress mapping. In the spatial domain, stress distribution is characterized by the percentage of area occupied by different stress intervals, while in the frequency domain, stress levels are analyzed at various frequencies. The results demonstrate that as the Mean Profile Depth (MPD) of the road texture increases, the areas under stress greater than 1.0 MPa increase, while the areas under stress less than 0.8 MPa decrease. However, when the MPD exceeds 0.7 mm, this effect becomes less pronounced. Higher loads and harder rubber reduce the proportion of areas under lower stress and increase the proportion under higher stress. Low-frequency (<800 1/m) stress components increase with an MPD up to 0.7 mm, beyond which they exhibit diminished sensitivity. Stress at the same frequency is not significantly affected by load variation but increases markedly with increasing rubber hardness. This research provides crucial insights into contact stress distribution, establishing a foundation for analyzing road friction and optimizing surface texture design oriented towards high-friction pavements. Full article

The edge effect refers to what occurs when an object undergoes elastic contact with the edge of a material. This is common in practical applications, but the understanding of this phenomenon is not yet mature enough, and understanding the microscopic characteristics of the material regarding this phenomenon is necessary. This article investigates the edge effects of single-crystal silicon at different indentation positions through molecular dynamics simulations. The results indicate that the edge effect of the indentation is influenced by the indentation position and depth. The closer the indentation head is to the edge of the workpiece, the more particles are extruded from the side of the workpiece and the wider the collapse range of the indentation surface. At the same time, the indentation position also affects the distribution of the von Mises stress and phase transition area. When the edge effect occurs, the von Mises stress and phase transition region tend to be concentrated near the workpiece edge. This study demonstrates the atomic-scale deformation mechanism of single-crystal silicon under varying indentation positions. Full article

To address the issue of the low compression–tension ratio in the traditional parallel bond model (PBM), this study proposes an improved PBM incorporating a random distribution strategy of strong–weak contact groups. An L₂₇(3¹²) orthogonal experimental design was employed to construct 27 sets of numerical simulation schemes. Combined with Pearson correlation coefficient analysis and multivariate regression, the influence of twelve microscopic parameters on seven of the macroscopic mechanical properties of sandstone was systematically investigated, including elastic modulus (E), Poisson’s ratio (v), uniaxial compressive strength (σ_c), internal friction angle (φ), cohesion (c), crack damage stress ratio (σ_cd/σ_c), and compressive–tensile strength ratio (σ_c/σ_t). Based on these analyses, a quantitative relationship model between the macro and micro parameters was established and validated through numerical simulation and experimental comparison. The proposed method provides a theoretical foundation for the mechanical modeling of sandstone and the inversion of microscopic parameters. Full article

In this paper, a new mechanical vibration technology applied to continuous casting production is studied, which is used to break the dendrite at the solidification front, expand the equiaxed dendrite zone, and improve the center quality of the billet. The exciting force of this vibration technology is provided by a new type of vibration equipment (Vibration roll) independently developed and designed. Firstly, an investigation is conducted into the impacts of vibration acceleration, vibration frequency, and the contact area between the Vibration roll (VR) and the billet surface on the internal stress distribution within the billet shell, respectively. Secondly, the billet with and without vibration treatment was sampled and analyzed through industrial tests. The results show that the area ratio of equiaxed dendrites in transverse specimens treated with vibration technology was 11.96%, compared to 6.55% in untreated specimens. Similarly, for longitudinal samples, the linear ratio of equiaxed dendrites was observed to be 34.56% in treated samples and 22.95% in untreated samples. Compared to the specimens without mechanical vibration, the billet treated with mechanical vibration exhibits an increase in the area ratio and linear ratio of equiaxed dendrite ratio by 5.41% and 11.61%, respectively. Moreover, the probability of bridging at the end of solidification of the billet treated by vibration technology was significantly reduced, and the central porosity and shrinkage cavities of the billet were significantly improved. This study provides the first definitive evidence that the novel mechanical vibration technology can enhance the quality of the billet during the continuous casting process. Full article

This study investigates the mechanical behavior and failure characteristics of chain slings under standard and non-standard fastening methods. Through dimensional inspections, fracture tests, and finite element analysis, we identified critical factors influencing chain failure. Chains exhibiting over 10% diameter reduction or increased pitch exceeded discard criteria and showed significant strength loss. Fracture loads in aged chains dropped by more than 35% compared to standards. Structural analysis revealed that standard fastening (using master links) ensures uniform stress distribution and higher load capacity, whereas non-standard fastening (direct wrapping on eyebolts) caused stress concentration, reduced tensile capacity by over 15%, and led to localized failure near contact areas. These results validate the structural soundness of international standards (DIN EN 818-4, ISO 3056) and highlight the risks of improper fastening. Practical recommendations include strict adherence to standard fastening methods, avoidance of direct wrapping, and implementation of regular inspections. The findings emphasize the need for design considerations regarding fastening geometry and suggest further research into fatigue life prediction and contact condition optimization. Full article