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31 pages, 13266 KiB  
Article
Emission of Total Volatile Organic Compounds from the Torrefaction Process: Meadow Hay, Rye, and Oat Straw as Renewable Fuels
by Justyna Czerwinska, Szymon Szufa, Hilal Unyay and Grzegorz Wielgosinski
Energies 2025, 18(15), 4154; https://doi.org/10.3390/en18154154 - 5 Aug 2025
Abstract
This study aims to quantify total VOC emissions and evaluate how torrefaction alters the heat of combustion of three agricultural residues. The work examines the amount of VOC emissions during the torrefaction process at various temperatures and investigates the changes in the heat [...] Read more.
This study aims to quantify total VOC emissions and evaluate how torrefaction alters the heat of combustion of three agricultural residues. The work examines the amount of VOC emissions during the torrefaction process at various temperatures and investigates the changes in the heat of combustion of agri-biomass resulting from the torrefaction process. The process was carried out at the following temperatures: 225, 250, 275, and 300 °C. Total VOC emission factors were determined. The reaction kinetics analysis revealed that meadow hay exhibited the most stable thermal behavior with the lowest activation energy. At the same time, rye straw demonstrated higher thermal resistance and complex multi-step degradation characteristics. The authors analyze three types of agricultural biomass: meadow hay, rye straw, and oat straw. The research was divided into five stages: determination of moisture content in the sample, determination of ash content, thermogravimetric analysis, measurement of total VOC emissions from the biomass torrefaction process, and determination of the heat of combustion of the obtained torrefied biomass. Based on the research, it was found that torrefaction of biomass causes the emission of torgas containing VOC in the amount of 2–10 mg/g of torrefied biomass, which can be used energetically, e.g., to support the torrefaction process, and the torrefied biomass shows a higher value of the heat of combustion. Unlike prior studies focused on single feedstocks or limited temperature ranges, this work systematically compares three major crop residues across four torrefaction temperatures and directly couples VOC quantifications. Full article
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21 pages, 3452 KiB  
Article
Features of Ash and Slag Formation During Incomplete Combustion of Coal from the Karazhyra Deposit in Small- and Medium-Scale Power Plants
by Natalya Seraya, Vadim Litvinov, Gulzhan Daumova, Maksat Shaikhov, Raigul Ramazanova and Roza Aubakirova
Processes 2025, 13(8), 2467; https://doi.org/10.3390/pr13082467 (registering DOI) - 4 Aug 2025
Abstract
The study presents a comprehensive assessment of the combustion efficiency of low-grade coal from the Karazhyra deposit in small- and medium-capacity boiler units of the energy workshops operated by Vostokenergo LLP (East Kazakhstan Region, Kazakhstan). It was found that the average annual thermal [...] Read more.
The study presents a comprehensive assessment of the combustion efficiency of low-grade coal from the Karazhyra deposit in small- and medium-capacity boiler units of the energy workshops operated by Vostokenergo LLP (East Kazakhstan Region, Kazakhstan). It was found that the average annual thermal energy output amounts to 2,387,348.85 GJ with a coal consumption of 164,328.5 tons. Based on operational data from 2016 to 2017, the average thermal efficiency (boiler efficiency) was 66.03%, with a maximum value of 75% recorded at the Zhezkent energy workshop. The average lower heating value (LHV) of the coal was 19.41 MJ/kg, which is below the design value of 20.52 MJ/kg, indicating the use of coal with reduced energy characteristics and elevated ash content (21.4%). The unburned carbon content in the ash and slag waste (ASW) was determined to be between 14 and 35%, indicating incomplete combustion. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed the presence of microspheres, porous granules, and coal residues, with silicon and aluminum oxides dominating the composition (up to 70.49%). Differences in the pollutant potential of ash from different boiler units were identified. Recommendations were substantiated regarding the adjustment of the air–fuel regime, modernization of combustion control systems, and utilization of ASW. The results may be used to develop measures aimed at improving the energy efficiency and environmental safety of coal-fired boiler plants. Full article
(This article belongs to the Section Chemical Processes and Systems)
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17 pages, 5451 KiB  
Article
Study of Efficient and Clean Combustion of Diesel–Natural Gas Engine at High Loads with TAC-HCCI Combustion
by Min Zhang, Wenyu Gu, Zhi Jia and Wanhua Su
Energies 2025, 18(15), 4121; https://doi.org/10.3390/en18154121 - 3 Aug 2025
Viewed by 75
Abstract
This study proposes an innovative Thermodynamic Activity Controlled Homogeneous Charge Compression Ignition (TAC-HCCI) strategy for diesel–natural gas dual-fuel engines, aiming to achieve high thermal efficiency while maintaining low emissions. By employing numerical simulation methods, the effects of the intake pressure, intake temperature, EGR [...] Read more.
This study proposes an innovative Thermodynamic Activity Controlled Homogeneous Charge Compression Ignition (TAC-HCCI) strategy for diesel–natural gas dual-fuel engines, aiming to achieve high thermal efficiency while maintaining low emissions. By employing numerical simulation methods, the effects of the intake pressure, intake temperature, EGR rate, intake valve closing timing, diesel injection timing, diesel injection pressure, and diesel injection quantity on engine combustion, energy distribution, and emission characteristics were systematically investigated. Through a comprehensive analysis of optimized operating conditions, a high-efficiency and low-emission TAC-HCCI combustion technology for dual-fuel engines was developed. The core mechanism of TAC-HCCI combustion control was elucidated through an analysis of the equivalence ratio and temperature distribution of the in-cylinder mixture. The results indicate that under the constraints of PCP ≤ 30 ± 1 MPa and RI ≤ 5 ± 0.5 MW/m2, the TAC-HCCI technology achieves a gross indicated mean effective pressure (IMEPg) of 24.0 bar, a gross indicated thermal efficiency (ITEg) of up to 52.0%, and indicated specific NOx emissions (ISNOx) as low as 1.0 g/kW∙h. To achieve low combustion loss, reduced heat transfer loss, and high thermal efficiency, it is essential to ensure the complete combustion of the mixture while maintaining low combustion temperatures. Moreover, a reduced diesel injection quantity combined with a high injection pressure can effectively suppress NOx emissions. Full article
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22 pages, 6611 KiB  
Article
Study on Flow and Heat Transfer Characteristics of Reheating Furnaces Under Oxygen-Enriched Conditions
by Maolong Zhao, Xuanxuan Li and Xianzhong Hu
Processes 2025, 13(8), 2454; https://doi.org/10.3390/pr13082454 - 3 Aug 2025
Viewed by 67
Abstract
A computational fluid dynamics (CFD) numerical simulation methodology was implemented to model transient heating processes in steel industry reheating furnaces, targeting combustion efficiency optimization and carbon emission reduction. The effects of oxygen concentration (O2%) and different fuel types on the flow [...] Read more.
A computational fluid dynamics (CFD) numerical simulation methodology was implemented to model transient heating processes in steel industry reheating furnaces, targeting combustion efficiency optimization and carbon emission reduction. The effects of oxygen concentration (O2%) and different fuel types on the flow and heat transfer characteristics were investigated under both oxygen-enriched combustion and MILD oxy-fuel combustion. The results indicate that MILD oxy-fuel combustion promotes flue gas entrainment via high-velocity oxygen jets, leading to a substantial improvement in the uniformity of the furnace temperature field. The effect is most obvious at O2% = 31%. MILD oxy-fuel combustion significantly reduces NOx emissions, achieving levels that are one to two orders of magnitude lower than those under oxygen-enriched combustion. Under MILD conditions, the oxygen mass fraction in flue gas remains below 0.001 when O2% ≤ 81%, indicating effective dilution. In contrast, oxygen-enriched combustion leads to a sharp rise in flame temperature with an increasing oxygen concentration, resulting in a significant increase in NOx emissions. Elevating the oxygen concentration enhances both thermal efficiency and the energy-saving rate for both combustion modes; however, the rate of improvement diminishes when O2% exceeds 51%. Based on these findings, MILD oxy-fuel combustion using mixed gas or natural gas is recommended for reheating furnaces operating at O2% = 51–71%, while coke oven gas is not. Full article
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24 pages, 1964 KiB  
Article
Data-Driven Symmetry and Asymmetry Investigation of Vehicle Emissions Using Machine Learning: A Case Study in Spain
by Fei Wu, Jinfu Zhu, Hufang Yang, Xiang He and Qiao Peng
Symmetry 2025, 17(8), 1223; https://doi.org/10.3390/sym17081223 - 2 Aug 2025
Viewed by 204
Abstract
Understanding vehicle emissions is essential for developing effective carbon reduction strategies in the transport sector. Conventional emission models often assume homogeneity and linearity, overlooking real-world asymmetries that arise from variations in vehicle design and powertrain configurations. This study explores how machine learning and [...] Read more.
Understanding vehicle emissions is essential for developing effective carbon reduction strategies in the transport sector. Conventional emission models often assume homogeneity and linearity, overlooking real-world asymmetries that arise from variations in vehicle design and powertrain configurations. This study explores how machine learning and explainable AI techniques can effectively capture both symmetric and asymmetric emission patterns across different vehicle types, thereby contributing to more sustainable transport planning. Addressing a key gap in the existing literature, the study poses the following question: how do structural and behavioral factors contribute to asymmetric emission responses in internal combustion engine vehicles compared to new energy vehicles? Utilizing a large-scale Spanish vehicle registration dataset, the analysis classifies vehicles by powertrain type and applies five supervised learning algorithms to predict CO2 emissions. SHapley Additive exPlanations (SHAPs) are employed to identify nonlinear and threshold-based relationships between emissions and vehicle characteristics such as fuel consumption, weight, and height. Among the models tested, the Random Forest algorithm achieves the highest predictive accuracy. The findings reveal critical asymmetries in emission behavior, particularly among hybrid vehicles, which challenge the assumption of uniform policy applicability. This study provides both methodological innovation and practical insights for symmetry-aware emission modeling, offering support for more targeted eco-design and policy decisions that align with long-term sustainability goals. Full article
(This article belongs to the Section Engineering and Materials)
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26 pages, 8845 KiB  
Article
Occurrence State and Genesis of Large Particle Marcasite in a Thick Coal Seam of the Zhundong Coalfield in Xinjiang
by Xue Wu, Ning Lü, Shuo Feng, Wenfeng Wang, Jijun Tian, Xin Li and Hayerhan Xadethan
Minerals 2025, 15(8), 816; https://doi.org/10.3390/min15080816 (registering DOI) - 31 Jul 2025
Viewed by 165
Abstract
The Junggar Basin contains a large amount of coal resources and is an important coal production base in China. The coal seam in Zhundong coalfield has a large single-layer thickness and high content of inertinite, but large particle Fe-sulphide minerals are associated with [...] Read more.
The Junggar Basin contains a large amount of coal resources and is an important coal production base in China. The coal seam in Zhundong coalfield has a large single-layer thickness and high content of inertinite, but large particle Fe-sulphide minerals are associated with coal seams in some mining areas. A series of economic and environmental problems caused by the combustion of large-grained Fe-sulphide minerals in coal have seriously affected the economic, clean and efficient utilization of coal. In this paper, the ultra-thick coal seam of the Xishanyao formation in the Yihua open-pit mine of the Zhundong coalfield is taken as the research object. Through the analysis of coal quality, X-ray fluorescence spectrometer test of major elements in coal, inductively coupled plasma mass spectrometry test of trace elements, SEM-Raman identification of Fe-sulphide minerals in coal and LA-MC-ICP-MS test of sulfur isotope of marcasite, the coal quality characteristics, main and trace element characteristics, macro and micro occurrence characteristics of Fe-sulphide minerals and sulfur isotope characteristics of marcasite in the ultra-thick coal seam of the Xishanyao formation are tested. On this basis, the occurrence state and genesis of large particle Fe-sulphide minerals in the ultra-thick coal seam of the Xishanyao formation are clarified. The main results and understandings are as follows: (1) the occurrence state of Fe-sulphide minerals in extremely thick coal seams is clarified. The Fe-sulphide minerals in the extremely thick coal seam are mainly marcasite, and concentrated in the YH-2, YH-3, YH-8, YH-9, YH-14, YH-15 and YH-16 horizons. Macroscopically, Fe-sulphide minerals mainly occur in three forms: thin film Fe-sulphide minerals, nodular Fe-sulphide minerals, and disseminated Fe-sulphide minerals. Microscopically, they mainly occur in four forms: flake, block, spearhead, and crack filling. (2) The difference in sulfur isotope of marcasite was discussed, and the formation period of marcasite was preliminarily divided. The overall variation range of the δ34S value of marcasite is wide, and the extreme values are quite different. The polyflake marcasite was formed in the early stage of diagenesis and the δ34S value was negative, while the fissure filling marcasite was formed in the late stage of diagenesis and the δ34S value was positive. (3) The coal quality characteristics of the thick coal seam were analyzed. The organic components in the thick coal seam are mainly inertinite, and the inorganic components are mainly clay minerals and marcasite. (4) The difference between the element content in the thick coal seam of the Zhundong coalfield and the average element content of Chinese coal was compared. The major element oxides in the thick coal seam are mainly CaO and MgO, followed by SiO2, Al2O3, Fe2O3 and Na2O. Li, Ga, Ba, U and Th are enriched in trace elements. (5) The coal-accumulating environment characteristics of the extremely thick coal seam are revealed. The whole thick coal seam is formed in an acidic oxidation environment, and the horizon with Fe-sulphide minerals is in an acidic reduction environment. The acidic reduction environment is conducive to the formation of marcasite and is not conducive to the formation of pyrite. (6) There are many matrix vitrinite, inertinite content, clay content, and terrigenous debris in the extremely thick coal seam. The good supply of peat swamp, suitable reduction environment and pH value, as well as groundwater leaching and infiltration, together cause the occurrence of large-grained Fe-sulphide minerals in the extremely thick coal seam of the Xishanyao formation in the Zhundong coalfield. Full article
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24 pages, 1087 KiB  
Review
After-Treatment Technologies for Emissions of Low-Carbon Fuel Internal Combustion Engines: Current Status and Prospects
by Najunzhe Jin, Wuqiang Long, Chunyang Xie and Hua Tian
Energies 2025, 18(15), 4063; https://doi.org/10.3390/en18154063 - 31 Jul 2025
Viewed by 298
Abstract
In response to increasingly stringent emission regulations, low-carbon fuels have received significant attention as sustainable energy sources for internal combustion engines. This study investigates four representative low-carbon fuels, methane, methanol, hydrogen, and ammonia, by systematically summarizing their combustion characteristics and emission profiles, along [...] Read more.
In response to increasingly stringent emission regulations, low-carbon fuels have received significant attention as sustainable energy sources for internal combustion engines. This study investigates four representative low-carbon fuels, methane, methanol, hydrogen, and ammonia, by systematically summarizing their combustion characteristics and emission profiles, along with a review of existing after-treatment technologies tailored to each fuel type. For methane engines, unburned hydrocarbon (UHC) produced during low-temperature combustion exhibits poor oxidation reactivity, necessitating integration of oxidation strategies such as diesel oxidation catalyst (DOC), particulate oxidation catalyst (POC), ozone-assisted oxidation, and zoned catalyst coatings to improve purification efficiency. Methanol combustion under low-temperature conditions tends to produce formaldehyde and other UHCs. Due to the lack of dedicated after-treatment systems, pollutant control currently relies on general-purpose catalysts such as three-way catalyst (TWC), DOC, and POC. Although hydrogen combustion is carbon-free, its high combustion temperature often leads to elevated nitrogen oxide (NOx) emissions, requiring a combination of optimized hydrogen supply strategies and selective catalytic reduction (SCR)-based denitrification systems. Similarly, while ammonia offers carbon-free combustion and benefits from easier storage and transportation, its practical application is hindered by several challenges, including low ignitability, high toxicity, and notable NOx emissions compared to conventional fuels. Current exhaust treatment for ammonia-fueled engines primarily depends on SCR, selective catalytic reduction-coated diesel particulate filter (SDPF). Emerging NOx purification technologies, such as integrated NOx reduction via hydrogen or ammonia fuel utilization, still face challenges of stability and narrow effective temperatures. Full article
(This article belongs to the Special Issue Engine Combustion Characteristics, Performance, and Emission)
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21 pages, 5524 KiB  
Article
Evaluation of N,N,N′,N′-Tetramethylethylenediamine (TMEDA) as an Alternative Fuel for a Hypergolic Bipropellant Rocket Engine
by Joshua M. Hollingshead, Makayla L. L. Ianuzzi, Jeffrey D. Moore and Grant A. Risha
Fuels 2025, 6(3), 58; https://doi.org/10.3390/fuels6030058 - 30 Jul 2025
Viewed by 249
Abstract
Experimental research was conducted to characterize the ignition delay time and combustion performance of non-toxic reactants as a possible replacement for highly toxic fuels, such as hydrazine. The liquid fuel and oxidizer were N,N,N′,N′-tetramethylethylenediamine (TMEDA) and white fuming nitric acid (WFNA), respectively. The [...] Read more.
Experimental research was conducted to characterize the ignition delay time and combustion performance of non-toxic reactants as a possible replacement for highly toxic fuels, such as hydrazine. The liquid fuel and oxidizer were N,N,N′,N′-tetramethylethylenediamine (TMEDA) and white fuming nitric acid (WFNA), respectively. The hypergolic ignition delay of the reactants was determined using 100% TMEDA with either >90% or >99.5% WFNA that was distilled, titrated, and droplet-tested in a laboratory setting while controlling the parameters that affect the quality of the yielded product. It was observed that >90% WFNA had three times longer average ignition delay than >99.5% WFNA with both mixtures producing ignition delay times less than 20 ms. Based upon the demonstrated hypergolic droplet test results, a fluid delivery feed system and hypergolic heavyweight bipropellant rocket engine were designed and fabricated to characterize the combustion efficiency of these non-toxic reactants. The rocket injector and characteristic length differed while operating under similar flow conditions to evaluate combustion efficiency. Results demonstrated similar engine performance between both cases of WFNA with improvements of over 30% in combustion efficiency with increased characteristic length. Tests using 100% TMEDA/>90% WFNA achieved a combustion efficiency of 88%. Full article
(This article belongs to the Special Issue Sustainable Jet Fuels from Bio-Based Resources)
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14 pages, 1014 KiB  
Article
Bioenergy Production from Solid Fuel Conversion of Cattle Manure and Resource Utilization of the Combustion Residues
by Eunsung Lee, Junsoo Ha and Seongwook Oa
Processes 2025, 13(8), 2417; https://doi.org/10.3390/pr13082417 - 30 Jul 2025
Viewed by 241
Abstract
Cattle manure accounts for approximately one-third of the total livestock manure produced in the Republic of Korea and is typically composted. To elucidate its feasibility as a renewable resource, this study evaluated the conversion of cattle manure into a solid biofuel and the [...] Read more.
Cattle manure accounts for approximately one-third of the total livestock manure produced in the Republic of Korea and is typically composted. To elucidate its feasibility as a renewable resource, this study evaluated the conversion of cattle manure into a solid biofuel and the nutrient recovery potential of its combustion residues. Solid fuel was prepared from cattle manure collected in Gyeongsangbuk-do, Korea, and its fuel characteristics and ash composition were analyzed after combustion. Combustion tests conducted using a dedicated solid fuel boiler showed that an average lower heating value of 13.27 MJ/kg was achieved, meeting legal standards. Under optimized combustion, CO and NOx emissions (129.9 and 41.5 ppm) were below regulatory limits (200 and 90 ppm); PM was also within the 25 mg/Sm3 standard. The bottom ash contained high concentrations of P2O5 and K, and its heavy metal content was below the regulatory threshold, suggesting its potential reuse as a fertilizer material. Although the Zn concentration in the fly ash exceeded the standard, its quantity was negligible. Therefore, the solid fuel conversion of cattle manure can become a viable and environmentally sustainable solution for both bioenergy production and nutrient recycling, contributing to improved waste management in livestock operations. Full article
(This article belongs to the Section Environmental and Green Processes)
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15 pages, 3041 KiB  
Article
A Study on Dangerous Areas for Coal Spontaneous Combustion in Composite Goafs in Goaf-Side Entry Retaining in the Lower Layer of an Extra-Thick Coal Seam
by Ningfang Yue, Lei Wang, Jun Guo, Yin Liu, Changming Chen and Bo Gao
Fire 2025, 8(8), 298; https://doi.org/10.3390/fire8080298 - 28 Jul 2025
Viewed by 320
Abstract
Taking a composite goaf in goaf-side entry retaining as our research focus, a kilogram-level spontaneous combustion experiment was carried out, and limit parameters for coal spontaneous combustion characteristics were assessed. Combined with the key parameters of the site, a numerical model of a [...] Read more.
Taking a composite goaf in goaf-side entry retaining as our research focus, a kilogram-level spontaneous combustion experiment was carried out, and limit parameters for coal spontaneous combustion characteristics were assessed. Combined with the key parameters of the site, a numerical model of a multi-area composite goaf was constructed, and the distribution features of the dangerous area for coal spontaneous combustion in the lower layer of in goaf-side entry retaining were determined by means of the upper and lower layer composite superposition division method. The results show that at a floating coal thickness in the goaf of 1.9 m, the lower limit of oxygen concentration Cmin, upper limit of air leakage intensity, and corresponding seepage velocity are 6%, 0.282 cm−3·s−1·cm−2, and 11.28 × 10−3 m/s respectively. The dangerous area regarding residual coal on the intake side is 23~38 m away from the working face, while that on the return air side is concentrated amid the goaf at 23~75 m, and that on the flexible formwork wall is concentrated at 0~121 m. The research results are of crucial practical importance for the prevention and control of coal spontaneous combustion within a composite goaf. Full article
(This article belongs to the Special Issue Simulation, Experiment and Modeling of Coal Fires (2nd Edition))
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21 pages, 4863 KiB  
Article
Detection Model for Cotton Picker Fire Recognition Based on Lightweight Improved YOLOv11
by Zhai Shi, Fangwei Wu, Changjie Han, Dongdong Song and Yi Wu
Agriculture 2025, 15(15), 1608; https://doi.org/10.3390/agriculture15151608 - 25 Jul 2025
Viewed by 280
Abstract
In response to the limited research on fire detection in cotton pickers and the issue of low detection accuracy in visual inspection, this paper proposes a computer vision-based detection method. The method is optimized according to the structural characteristics of cotton pickers, and [...] Read more.
In response to the limited research on fire detection in cotton pickers and the issue of low detection accuracy in visual inspection, this paper proposes a computer vision-based detection method. The method is optimized according to the structural characteristics of cotton pickers, and a lightweight improved YOLOv11 algorithm is designed for cotton fire detection in cotton pickers. The backbone of the model is replaced with the MobileNetV2 network to achieve effective model lightweighting. In addition, the convolutional layers in the original C3k2 block are optimized using partial convolutions to reduce computational redundancy and improve inference efficiency. Furthermore, a visual attention mechanism named CBAM-ECA (Convolutional Block Attention Module-Efficient Channel Attention) is designed to suit the complex working conditions of cotton pickers. This mechanism aims to enhance the model’s feature extraction capability under challenging environmental conditions, thereby improving overall detection accuracy. To further improve localization performance and accelerate convergence, the loss function is also modified. These improvements enable the model to achieve higher precision in fire detection while ensuring fast and accurate localization. Experimental results demonstrate that the improved model reduces the number of parameters by 38%, increases the frame processing speed (FPS) by 13.2%, and decreases the computational complexity (GFLOPs) by 42.8%, compared to the original model. The detection accuracy for flaming combustion, smoldering combustion, and overall detection is improved by 1.4%, 3%, and 1.9%, respectively, with an increase of 2.4% in mAP (mean average precision). Compared to other models—YOLOv3-tiny, YOLOv5, YOLOv8, and YOLOv10—the proposed method achieves higher detection accuracy by 5.9%, 7%, 5.9%, and 5.3%, respectively, and shows improvements in mAP by 5.4%, 5%, 4.8%, and 6.3%. The improved detection algorithm maintains high accuracy while achieving faster inference speed and fewer model parameters. These improvements lay a solid foundation for fire prevention and suppression in cotton collection boxes on cotton pickers. Full article
(This article belongs to the Section Artificial Intelligence and Digital Agriculture)
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17 pages, 11097 KiB  
Article
Experimental Study on Single-Particle Combustion Characteristics of Large-Sized Wheat Straw in a Drop Tube Furnace
by Haoteng Zhang, Lihui Yu, Cuina Qin, Shuo Jiang and Chunjiang Yu
Energies 2025, 18(15), 3968; https://doi.org/10.3390/en18153968 - 24 Jul 2025
Viewed by 188
Abstract
Co-firing large-sized straw biomass in pulverized coal boilers is a potential pathway for carbon emission reduction in China’s thermal power plants. However, experimental data on large-sized straw combustion under pulverized coal boiler combustion conditions are critically lacking. This study selected typical large-sized wheat [...] Read more.
Co-firing large-sized straw biomass in pulverized coal boilers is a potential pathway for carbon emission reduction in China’s thermal power plants. However, experimental data on large-sized straw combustion under pulverized coal boiler combustion conditions are critically lacking. This study selected typical large-sized wheat straw particles. Employing a two-mode experimental setup in a drop tube furnace (DTF) system simulating pulverized coal boiler conditions, we systematically investigated the combustion behavior and alkali metal release characteristics of this large-sized straw biomass, with combustion processes summarized for diverse particle types. The findings reveal asynchronous combustion progression across particle surfaces due to heterogeneous mass transfer and gas diffusion; unique behaviors distinct from denser woody biomass, including bending deformation, fiber branching, and fragmentation, occur; significant and morphology-specific deformations occur during devolatilization; fragmentation universally produces particles of varied shapes (needle-like, flaky, blocky, semi-tubular) during char combustion; and potassium release exceeds 35% after complete devolatilization and surpasses 50% at a burnout degree exceeding 80%. This work provides essential experimental data on the fundamental combustion characteristics and alkali metal release of large-sized wheat straw particles under pulverized coal boiler combustion conditions, offering engineering application guidance for the direct co-firing of large-sized flexible straw biomass in pulverized coal boilers. Full article
(This article belongs to the Section A4: Bio-Energy)
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17 pages, 6623 KiB  
Article
Numerical Study on Flow Field Optimization and Wear Mitigation Strategies for 600 MW Pulverized Coal Boilers
by Lijun Sun, Miao Wang, Peian Chong, Yunhao Shao and Lei Deng
Energies 2025, 18(15), 3947; https://doi.org/10.3390/en18153947 - 24 Jul 2025
Viewed by 165
Abstract
To compensate for the instability of renewable energy sources during China’s energy transition, large thermal power plants must provide critical operational flexibility, primarily through deep peaking. To investigate the combustion performance and wear and tear of a 600 MW pulverized coal boiler under [...] Read more.
To compensate for the instability of renewable energy sources during China’s energy transition, large thermal power plants must provide critical operational flexibility, primarily through deep peaking. To investigate the combustion performance and wear and tear of a 600 MW pulverized coal boiler under deep peaking, the gas–solid flow characteristics and distributions of flue gas temperature, wall heat flux, and wall wear rate in a 600 MW tangentially fired pulverized coal boiler under variable loads (353 MW, 431 MW, 519 MW, and 600 MW) are investigated in this study employing computational fluid dynamics numerical simulation method. Results demonstrate that increasing the boiler load significantly amplifies gas velocity, wall heat flux, and wall wear rate. The maximum gas velocity in the furnace rises from 20.9 m·s−1 (353 MW) to 37.6 m·s−1 (600 MW), with tangential airflow forming a low-velocity central zone and high-velocity peripheral regions. Meanwhile, the tangential circle diameter expands by ~15% as the load increases. The flue gas temperature distribution exhibits a “low-high-low” profile along the furnace height. As the load increases from 353 MW to 600 MW, the primary combustion zone’s peak temperature rises from 1750 K to 1980 K, accompanied by a ~30% expansion in the coverage area of the high-temperature zone. Wall heat flux correlates strongly with temperature distribution, peaking at 2.29 × 105 W·m−2 (353 MW) and 2.75 × 105 W·m−2 (600 MW) in the primary combustion zone. Wear analysis highlights severe erosion in the economizer due to elevated flue gas velocities, with wall wear rates escalating from 3.29 × 10−7 kg·m−2·s−1 (353 MW) to 1.23 × 10−5 kg·m−2·s−1 (600 MW), representing a 40-fold increase under full-load conditions. Mitigation strategies, including ash removal optimization, anti-wear covers, and thermal spray coatings, are proposed to enhance operational safety. This work provides critical insights into flow field optimization and wear management for large-scale coal-fired boilers under flexible load operation. Full article
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13 pages, 5599 KiB  
Article
Full-Scale Experimental Study on the Combustion Characteristics of a Fuel Island in a High-Speed Railway Station
by Wenbin Wei, Jiaming Zhao, Cheng Zhang, Yanlong Li and Saiya Feng
Fire 2025, 8(8), 291; https://doi.org/10.3390/fire8080291 - 24 Jul 2025
Viewed by 439
Abstract
This study aims to provide a reference for the fire protection design and fire emergency response strategies for fuel islands in high-speed railway stations and other transportation buildings. By using an industrial calorimeter, this paper analyzes the combustion characteristics of a fuel island. [...] Read more.
This study aims to provide a reference for the fire protection design and fire emergency response strategies for fuel islands in high-speed railway stations and other transportation buildings. By using an industrial calorimeter, this paper analyzes the combustion characteristics of a fuel island. For the fuel island setup in this test, the fuel island fire development cycle was relatively long, and the maximum fire source heat release rate reached 4615 kW. Before the fire source heat release rate reaches the maximum peak, the HRR curve slowly fluctuates and grows within the first 260 s after ignition. Within the time range of 260 s to 440 s, the fire growth rate resembled that of a t2 medium-speed fire, and within the time range of 400 s to 619 s, it more closely aligned with a t2 fast fire. It is generally suggested that the growth curve of t2 fast fire could be used for the numerical simulation of fuel island fires. The 1 h fire separation method adopted in this paper demonstrated a good fire barrier effect throughout the combustion process. Full article
(This article belongs to the Special Issue Advances in Fire Science and Fire Protection Engineering)
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15 pages, 7392 KiB  
Article
The Influence of Temperature on the Fracture Toughness and Fracture Mechanism of Ferritic Nodular Cast Iron
by Guobin Duan, Yu Jiang, Yongxin Zhang, Jibin Zhang and Xuechong Ren
Metals 2025, 15(8), 828; https://doi.org/10.3390/met15080828 - 23 Jul 2025
Viewed by 288
Abstract
Nodular Cast Iron (NCI, also known as ductile iron) is widely used in important components such as crankshafts for automotive engines and internal combustion engines, as well as storage and transportation containers for spent fuel in nuclear power plants, due to its good [...] Read more.
Nodular Cast Iron (NCI, also known as ductile iron) is widely used in important components such as crankshafts for automotive engines and internal combustion engines, as well as storage and transportation containers for spent fuel in nuclear power plants, due to its good comprehensive mechanical properties such as strength, toughness, and wear resistance. The effect of temperature on the fracture behavior of NCI was investigated using compact tensile (CT) specimens at different temperatures. The results showed that the conditional fracture toughness parameter (KQ) of the NCI specimens firstly increased and then decreased with decreasing temperature. The crack tip opening displacement δm shows a significant ductile–brittle transition behavior with the decreasing of temperature. δm remains constant in the upper plateau region but sharply decreases in the ductile–brittle region (−60 °C to −100 °C) and stabilizes at a smaller value in the lower plateau region. Multiscale fractographic analysis indicated that the fracture mechanism changed from ductile fracture (above −60 °C) to ductile–brittle mixed (−60 °C to −100 °C) and then to completely brittle fracture (below −100 °C). As the temperature decreased, the fracture characteristics changed from ductile dimples to dimple and cleavage mixed and then to brittle cleavage. Full article
(This article belongs to the Special Issue Fracture and Fatigue of Advanced Metallic Materials)
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