Search Results (49)

This work develops a novel Ni-Co nanoparticles coupled with Ni₃S₂ and Co₉S₈ phases on nickel foam (denoted as Ni-Co NPS@Ni₃S₂/Co₉S₈/NF) hybrid structure material as a bifunctional water electrolysis catalyst. The self-assembly Ni-Co alloy phases enhance electrical conductivity, while the synergistic interactions among the three components (Ni-Co, Ni₃S₂ and Co₉S₈) optimize the lattice parameters and electronic environment for boosting both the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). The catalyst achieves low overpotentials of 106 mV for HER and 185 mV for OER at 10 mA·cm⁻² in 1M KOH, along with a very low charge-transfer resistance. Density functional theory (DFT) calculations reveal that the multi-component interaction narrows the band gap and optimizes the hydrogen adsorption free energy (ΔG_H*) as well as the adsorption free energies of OER intermediates (ΔG_OH*). This work identifies the hybrid structure as the key to the enhanced activity and offers a promising strategy for designing efficient nickel–cobalt-based electrocatalysts. Full article

The electrochemical oxidation mechanism of biopolymer lignin is challenging to characterize due to its complex structure. Controlling the oxidation process is crucial for ensuring the economic feasibility of electrochemical depolymerization of lignin, as it often generates numerous undesirable compounds. Regulating the depolymerization process can lead to the production of high-yield aromatic compounds, such as phenols and carboxylic acids. In addition to the depolymerization of lignin by the electrocatalyst, hydroxyl radicals (^•OH) during the electrochemical oxidation could also depolymerize lignin. Previous studies have reported that ^•OH forms during electrochemical oxidation; however, it is still uncertain whether these radicals or electrocatalysts are responsible for depolymerizing lignin. This study investigates the pivotal issue of whether the depolymerization process is driven by ^•OH or by a direct electrochemical route. In this study, lignin compounds were electrochemically oxidized using a nickel-cobalt (Ni-Co) electrocatalyst at several electrode potentials, and the oxidized products were analyzed using headspace solid-phase micro-extraction gas chromatography–mass spectrometry (SPME-GC-MS) and factor analysis (FA). Electrochemical depolymerization of lignin yielded mainly phenolic compounds (e.g., tert-butyl phenols), phthalate esters (e.g., dibutyl phthalate, bis(2-methylpropyl) phthalate), furan derivatives (e.g., 2-butyltetrahydrofuran), and short-chain carboxylic acid esters. This work has successfully predicted that both electrocatalyst and ^•OH radicals contribute to the electrochemical depolymerization of lignin. Radical-mediated depolymerization yielded a broader range of products. Full article

Despite intense interest in the catalytic potential of transition metal oxide heterostructures, originating from their large surface area and tunable chemistry, the fabrication of well-defined multicomponent oxide coatings with controlled architectures remains challenging. Here, we demonstrate a simple and effective swelling-assisted sequential infiltration synthesis (SIS) strategy to fabricate hierarchically porous multicomponent metal-oxide electrocatalysts with tunable bimetallic composition. A combination of solution-based infiltration (SBI) of transition metals, iron (Fe), nickel (Ni), and cobalt (Co), into a block copolymer (PS73-b-P4VP28) template, followed by vapor-phase infiltration of alumina using sequential infiltration synthesis (SIS), was employed to synthesize porous, robust, conformal and transparent multicomponent metal-oxide coatings like Fe/AlO_x, Fe+Ni/AlO_x, and Fe+Co/AlO_x. Electrochemical assessments for the oxygen evolution reaction (OER) in a 0.1 M KOH electrolyte demonstrated that the Fe+Ni/AlO_x composite exhibited markedly superior catalytic activity, achieving an impressive onset potential of 1.41 V and a peak current density of 3.29 mA/cm². This superior activity reflects the well-known synergistic effect of alloying transition metals with a trace of Fe, which facilitates OER kinetics. Overall, our approach offers a versatile and scalable path towards the design of stable and efficient catalysts with tunable nanostructures, opening new possibilities for a wide range of electrochemical energy applications. Full article

Waste lithium-ion batteries (LIBs), which usually contain dangerous organic electrolytes and transition metals, including nickel, cobalt, iron, and manganese, can hurt the environment and human health. Substantial advancements have been achieved in employing high-efficiency, economical, and environmentally sustainable techniques for the recycling of spent LIBs. Converting exhausted LIBs into efficient energy conversion catalysts straightforwardly is a good strategy for addressing metal resource constraints and clean energy concerns. This transforms waste cathodes, anodes, binders, and separators from depleted LIBs into electrocatalysts free of platinum group metals for the oxygen evolution reaction (OER) and the oxygen reduction reaction (ORR). The composite, including transition metal oxide, graphene oxide, and carbon mass, will be synthesized from spent LIBs, demonstrating enhanced electrocatalytic activity. Utilizing “waste-to-energy” methods for used LIBs as catalysts would provide substantial benefits in environmental preservation and the effective production of functional materials in metal–air batteries. Full article

Hydrogen production by the electrolysis of water has become an important way to prepare green hydrogen because of its simple process and high product purity. However, the oxygen evolution reaction (OER) in the electrolysis process has a high overpotential, which leads to the increase of energy consumption. Developing efficient, stable and low-cost electrolytic water catalyst is the core challenge to reduce the reaction energy barrier and improve the energy conversion efficiency. CoS@NiS-80% nanosheets with rich heterogeneous interfaces were successfully synthesized by hydrothermal reaction and sulfuration. Heterogeneous interface not only promotes the effective charge transfer between different materials and reduces the charge transfer resistance but also accelerates the four-electron transfer process through the synergistic effect of nickel and cobalt atoms. Under alkaline conditions, the overpotential of CoS@NiS-80% nanosheets was only 280 mV at a current density of 10 mA cm⁻², with a Tafel slope of 100.87 mV dec⁻¹. Furthermore, it could work continuously for 100 h, exhibiting its outstanding stability. This work provides a novel approach for improving the OER performance of transition metal sulfide-based electrocatalysts through heterogeneous interface engineering. Full article

Industrial catalysts are accelerating the global transition toward renewable energy, serving as enablers for innovative technologies that enhance efficiency, lower costs, and improve environmental sustainability. This review explores the pivotal roles of industrial catalysts in hydrogen production, biofuel generation, and biomass conversion, highlighting their transformative impact on renewable energy systems. Precious-metal-based electrocatalysts such as ruthenium (Ru), iridium (Ir), and platinum (Pt) demonstrate high efficiency but face challenges due to their cost and stability. Alternatives like nickel-cobalt oxide (NiCo₂O₄) and Ti₃C₂ MXene materials show promise in addressing these limitations, enabling cost-effective and scalable hydrogen production. Additionally, nickel-based catalysts supported on alumina optimize SMR, reducing coke formation and improving efficiency. In biofuel production, heterogeneous catalysts play a crucial role in converting biomass into valuable fuels. Co-based bimetallic catalysts enhance hydrodeoxygenation (HDO) processes, improving the yield of biofuels like dimethylfuran (DMF) and γ-valerolactone (GVL). Innovative materials such as biochar, red mud, and metal–organic frameworks (MOFs) facilitate sustainable waste-to-fuel conversion and biodiesel production, offering environmental and economic benefits. Power-to-X technologies, which convert renewable electricity into chemical energy carriers like hydrogen and synthetic fuels, rely on advanced catalysts to improve reaction rates, selectivity, and energy efficiency. Innovations in non-precious metal catalysts, nanostructured materials, and defect-engineered catalysts provide solutions for sustainable energy systems. These advancements promise to enhance efficiency, reduce environmental footprints, and ensure the viability of renewable energy technologies. Full article

The simultaneous generation of hydrogen fuel and wastewater remediation via electrocatalytic urea oxidation has emerged as a promising approach for sustainable energy and environmental solutions. However, the practical application of this process is hindered by the limited active sites and high charge-transfer resistance of conventional anode materials. In this work, we introduce a novel CoP@P, N-CNTs/NF electrocatalyst, fabricated through a facile one-step thermal annealing technique. Comprehensive characterizations confirm the successful integration of CoP nanoparticles and phosphorus/nitrogen co-doped carbon nanotubes (P, N-CNTs) onto nickel foam, yielding a unique hierarchical structure that offers abundant active sites and accelerated electron transport. As a result, the CoP@P, N-CNTs/NF electrode achieves outstanding urea oxidation reaction (UOR) performance, delivering current densities of 158.5 mA cm⁻² at 1.5 V and 232.95 mA cm⁻² at 1.6 V versus RHE, along with exceptional operational stability exceeding 50 h with negligible performance loss. This innovative, multi-element-doped electrode design marks a significant advancement in the field, enabling highly efficient UOR and energy-efficient hydrogen production. Our approach paves the way for scalable, cost-effective solutions that couple renewable energy generation with effective wastewater treatment. Full article

Crystalline–amorphous core–shell-like heterostructures have attracted considerable attention in electrocatalysis due to their unique electronic and structural properties; however, tuning the surface composition of the amorphous shell remains a major challenge. In this work, we report a simple, low-cost, one-pot hydrazine-assisted chemical deposition method for synthesizing a series of Co-doped Ni@Ni(OH)₂ catalysts with a crystalline Ni core and an amorphous Ni(OH)₂ shell. Among the prepared catalysts, the sample containing 10 wt.% cobalt (denoted as b-Co-doped Ni@Ni(OH)₂) exhibited the highest electrocatalytic activity toward both the oxygen evolution reaction (OER) and the urea oxidation reaction (UOR). In 1.0 M KOH, the b-Co-doped Ni@Ni(OH)₂ catalyst achieved a 40 mV lower overpotential at 50 mA·cm⁻² compared to undoped Ni@Ni(OH)₂ for the OER. For the UOR in 0.33 M urea/1.0 M KOH, it delivered approximately twice the anodic current density relative to the undoped sample, along with improved reaction kinetics as evidenced by a Tafel slope of 70.7 mV·dec⁻¹. This performance enhancement is attributed to the optimized core–shell-like architecture, cobalt doping-induced electronic modulation, increased electrochemically active surface area, and improved charge transfer efficiency. Overall, this study demonstrates a promising and scalable strategy for designing advanced Ni-based bifunctional catalysts for sustainable energy conversion and wastewater treatment applications. Full article

The development of efficient, sustainable, and cost-effective catalysts is crucial for energy storage technologies, such as zinc–air batteries (ZABs). These batteries require bifunctional catalysts capable of efficiently and selectively catalyzing oxygen redox reactions. However, the high cost and low selectivity of conventional catalysts hinder the large-scale integration of ZABs into the electric grid. This study presents binder-free Fe-based bifunctional electrocatalysts synthesized via a sol–gel method, followed by thermal treatment under ammonia flow. Supported on nickel foam, the catalyst exhibits enhanced activity for both the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER), essential for ZAB operation. This work addresses two critical challenges in the development of ZABs: first, the replacement of costly cobalt or platinum-group-metal (PGM)-based catalysts with an efficient alternative; second, the achievement of prolonged battery performance under real conditions without passivation. Structural analysis confirms the integration of iron nitrides, oxides, and carbon, resulting in high conductivity and catalytic stability without relying on precious or cobalt-based metals. Electrochemical tests reveal that the catalyst calcined at 800 °C delivers superior performance, achieving a four-electron ORR mechanism and prolonged operational life compared to its 900 °C counterpart. Both catalysts outperform conventional Pt/C-RuO₂ systems in stability and selective bifunctionality, offering a more sustainable and cost-effective alternative. The innovative combination of nitrogen, carbon, and iron compounds overcomes limitations associated with traditional materials, paving the way for scalable, high-performance applications in renewable energy storage. This work underscores the potential of transition metal-based catalysts in advancing the commercial viability of ZABs. Full article

This study explores the synthesis and characterization of platinum (Pt), nickel (Ni), and cobalt (Co)-based electrocatalysts using the sol–gel method. The focus is on the effect of different support materials on the catalytic performance in alkaline media. The sol–gel technique enables the production of highly uniform electrocatalysts, supported on carbon-based substrates, metal oxides, and conductive polymers. Various characterization techniques, including X-ray diffraction (XRD) and scanning electron microscopy (SEM), were used to analyze the structure of the synthesized materials, while their electrochemical properties, which are relevant to their application in unitized regenerative fuel cells (URFCs), were investigated using cyclic voltammetry (CV) and linear sweep voltammetry (LSV). This hydrogen energy-converting device integrates water electrolyzers and fuel cells into a single system, reducing weight, volume, and cost. However, their performance is constrained by the electrocatalyst’s oxygen bifunctional activity. To improve URFC efficiency, an ideal electrocatalyst should exhibit high oxygen evolution (OER) and oxygen reduction (ORR) activity with a low bifunctionality index (BI). The present study evaluated the prepared electrocatalysts in an alkaline medium, finding that Pt25-Co75/XC72R and Pt75-Co25/N82 demonstrated promising bifunctional activity. The results suggest that these electrocatalysts are well-suited for both electrolysis and fuel cell operation in anion exchange membrane-unitized regenerative fuel cells (AEM-URFCs), contributing to improved round-trip efficiency. Full article

In this study, a sulfur-doped cobalt–iron catalyst (CoFeS/NF) was synthesized on a nickel foam (NF) substrate via a facile one-step electrodeposition method, and its performance in urea electrolysis for hydrogen production was systematically investigated. Sulfur doping induced significant morphology optimization, forming a highly dispersed nanosheet structure, which enhanced the specific surface area increase by 1.9 times compared with the undoped sample, exposing abundant active sites. Meanwhile, the introduction of sulfur facilitated electron redistribution at the surface modulated the valence states of nickel and cobalt, promoted the formation of high-valence Ni³⁺/Co³⁺, optimized the adsorption energy of the reaction intermediates, and reduced the charge transfer resistance. Electrochemical evaluations revealed that CoFeS/NF achieves a current density of 10 mA cm⁻² at a remarkably low potential of 1.18 V for the urea oxidation reaction (UOR), outperforming both the undoped catalyst (1.24 V) and commercial RuO₂ (1.35 V). In addition, the catalyst also exhibited excellent catalytic activity and long-term stability in the total urea decomposition process, which was attributed to the amorphous structure and the synergistic enhancement of corrosion resistance by sulfur doping. This study provides a new idea for the application of sulfur doping strategy in the design of multifunctional electrocatalysts, which promotes the coupled development of urea wastewater treatment and efficient hydrogen production technology. Full article

This study focuses on making non-precious electrocatalysts for improving the performance of Direct Alcohol Fuel Cells (DAFCs). Specifically, it examines the oxidation of ethanol and methanol. Conventional platinum-based catalysts are expensive and suffer from problems such as degradation and poisoning. To overcome these challenges, we fabricated tri-metallic catalysts composed of nickel, cobalt, and titanium dioxide (TiO₂) embedded in carbon nanofibers (CNFs). The synthesis included electrospinning and subsequent carbonization as well as optimization of parameters to achieve uniform nanofiber morphology and high surface area. Electrochemical characterization revealed that the incorporation of TiO₂ significantly improved electrocatalytic activity for ethanol and methanol oxidation, with current densities increasing from 57.8 mA/cm² to 74.2 mA/cm² for ethanol and from 38.69 mA/cm² to 60.39 mA/cm² for methanol as the TiO₂ content increased. The catalysts showed excellent stability, with the TiO₂-enriched sample (T2) showing superior performance during longer cycling tests. Chronoamperometry and electrochemical impedance spectroscopy are used to examine the stability of the catalysts and the dynamics of the charge carriers. Impedance spectroscopy indicated reduced charge transfer resistance, confirming enhanced activities. These findings suggest that the synthesized non-precious electrocatalysts can serve as effective alternatives to platinum-based materials, offering a promising pathway for the development of cost-efficient and durable fuel cells. Research highlights non-precious metal catalysts for sustainable fuel cell technologies. Full article

Hydrogen plays a vital role in the global shift toward cleaner energy solutions, with water electrolysis standing out as one of the most promising techniques for generating hydrogen. Despite its potential, the oxygen evolution reaction (OER) involved in this process faces significant challenges, including high overpotentials and slow reaction rates, which underscore the need for advanced electrocatalytic materials to enhance efficiency. Noble metal catalysts are effective but expensive, so transition-metal-based electrocatalysts like nickel–cobalt layered double hydroxides (NiCo LDHs) have become promising alternatives. In this research, a series of NiCo LDH catalysts doped with Fe, Mn, Cu, and Zn were effectively produced using a one-step hydrothermal technique. Among the catalysts, the Fe-doped NiCo LDH exhibited OER activity, achieving a lower overpotential (289 mV) at a current density of 50 mA/cm², which was far better than the 450 mV of the undoped NiCo LDH. The Mn-, Cu-, and Zn-NiCo LDHs also exhibited lower overpotentials of 414 mV, 403 mV, and 357 mV, respectively, at this current density. The Fe-doped NiCo LDH had a 3D layered nanoflower structure, increasing the surface area for reactant adsorption. The electrochemically active surface area (ECSA), as indicated by the double-layer capacitance (C_dl), was larger in the doped samples. The C_dl value of the Fe-doped NiCo LDH was 3.72 mF/cm², significantly surpassing the 0.82 mF/cm² of the undoped NiCo LDH. These changes improved charge transfer and optimized reaction kinetics, enhancing the overall OER performance. This study offers significant contributions to the development of efficient electrocatalysts for the OER, advancing the understanding of key design principles for enhanced catalytic performance. Full article

Developing highly efficient and stable electrocatalysts for urea electro-oxidation reactions (UORs) will improve wastewater treatment and energy conversion. A low-cost cobalt sulfide-anchored nickel sulfide electrode (CoS/Ni₃S₂@CP) was synthesized by electrodeposition in DMSO solutions and found to be highly effective and long-lasting. The morphology and composition of catalyst surfaces were examined using comprehensive physicochemical and electrochemical characterization. Specifically, CoS/Ni₃S₂@CP electrodes require a potential of 1.52 volts for a 50 mA/cm² current, confirming CoS in the heterointerface CoS/Ni₃S₂@CP catalyst. Further, the optimized CoS/Ni₃S₂@CP catalyst shows a decrease of 100 mV in the onset potential (1.32 V_RHE) for UORs compared to bare Ni₃S₂@CP catalysts (1.42 V_RHE), demonstrating much greater performance of UORs. As compared to Ni₃S₂@CP, CoS/Ni₃S₂@CP exhibits twofold greater UOR efficiency as a result of a larger electroactive surface area. The results obtained indicate that the synthetic CoS/Ni₃S₂@CP catalyst may be a favorable electrode material for managing urea-rich wastewater and generating H₂. Full article