Search Results (95)

This work presents the design and preliminary experimental validation of deformable sensors based on time-domain reflectometry (TDR) for rehabilitation-oriented interaction monitoring. Three architectures were investigated: a planar multilayer sensor and two coaxial configurations based on foam and engineered TPU–Hilbert structures. Controlled indentation tests were performed at different positions and deformation levels, extracting two TDR-derived features: the minimum reflection coefficient ${\rho }_{min}$, related to deformation intensity, and the perturbation time $t_{\mathrm{pert}}$, related to contact localization. Preliminary calibration curves and two-dimensional maps were used to analyze the coupled dependence of the response on position and indentation depth. Application-oriented manual tests confirmed the different suitability of the three geometries for localized finger pressing, distributed two-hand grasping, and controlled single-hand squeezing. Overall, the results support TDR-based deformable sensors as low-complexity and geometry-adaptable tools for spatially resolved monitoring of motor rehabilitation interactions. Full article

Liquid crystal (LC) is a key enabling technology for continuously phase-reconfigurable microwave devices, offering analogue-tuning capabilities distinct from discrete alternatives such as MEMS and p-i-n diodes. However, the insertion loss of LC-based phase shifters is inevitably influenced by conductor surface roughness—a factor often neglected in idealised simulations. This paper presents, for the first time, a rigorous numerical quantification of how metal surface roughness affects the insertion loss and phase shift of a 60 GHz LC-filled coaxial delay line (0–180° phase shifter) with radial conductor surfaces instead of conventional planar ones. Using full-wave finite-element simulations incorporating Groisse’s phenomenological model and Huray’s snowball model, four surface configurations are analysed at 54–66 GHz: perfectly smooth conductors, roughness on both inner and outer conductors simultaneously, and roughness applied to each conductor individually. Results show that roughness induces a measurable increase in insertion loss—worst when both conductors are rough—but its impact on differential phase shift remains minimal (<0.32°). Huray’s model predicts conductor losses 1.77 times higher than Groisse’s model, yielding more conservative metrics. For the insertion loss evaluation in Case 2 at 60 GHz under the reference isotropic LC state, Groisse’s model predicts 1.90921 dB, while Huray’s model predicts 2.16319 dB, a 0.25 dB discrepancy (12% uncertainty relative to the mean). The inner conductor dominates roughness-induced losses due to concentrated current density, suggesting prioritised surface finishing of the core line. This study isolates loss mechanisms in a coaxial LC structure, providing insights into low-loss reconfigurable devices. Practical PCB copper foil fabrication methods are also evaluated with quantitative analysis of non-ideal cylindrical geometries. Full article

Laser powder bed fusion (LPBF) enables the fabrication of geometrically complex metallic components, but sharp-edged features remain susceptible to localized heat accumulation because bidirectional meander scanning produces progressively shortened scanning vectors near acute apices. The resulting imbalance between repeated energy input and limited heat dissipation destabilizes melt-pool behavior and degrades surface integrity, densification and microstructural uniformity. In this study, a geometry-informed active energy modulation strategy was proposed for LPBF of Inconel 718 sharp-edged components. A dimensionless Power Reduction Factor (PRF) was formulated to couple laser power attenuation with scan-vector shortening. Coupled DEM–CFD simulations showed that power reduction in heat-accumulation-prone regions decreased peak temperature and suppressed excessive melt-pool expansion caused by adjacent-track thermal history. In situ coaxial photodiode monitoring revealed that apical heat accumulation intensified with i build height under insufficient power reduction, whereas increasing the PRF reduced the overheated zone. Among the tested conditions, PRF = 0.3 provided the most favorable balance between overheating and energy deficiency, minimizing apical surface roughness and maintaining a relatively uniform microhardness distribution above 290 HV0.1. Lower PRF values resulted in swelling and hardness degradation, while higher PRF values promoted track instability and lack-of-fusion defects. Microstructural characterization revealed a persistent intra-track hierarchy in a cellular dendritic scale, while location-dependent PDAS variations along the sharp-edged region were comparatively modest. The observed trends indicate that spatially graded power attenuation modifies local cellular-scale heterogeneity. These results demonstrate that PRF-based modulation provides a quantitative route for mitigating scan-vector-shortening-induced heat accumulation in sharp-edged geometries without additional cooling delays. Full article

Ferrite is an essential functional material for high-power nonreciprocal microwave components, such as circulators and isolators, and its secondary electron emission (SEE) property is critical for suppressing the multipactor effect under vacuum conditions. In this work, we propose a surface engineering strategy based on periodic raised microstructures to regulate the secondary electron yield (SEY) of ferrite coatings/substrates. A Monte Carlo-based numerical method is developed to calculate the SEY of ferrite with hexagonal and annular microprotrusions of varying heights and geometric parameters. The dependence of SEY on microstructure dimensions is systematically analyzed. Spinel ferrite samples with designed microstructures are fabricated via mechanical processing. For hexagonal column arrays with a height of 1.5 mm, a side length of 0.5 mm, and a pitch of 1.67 mm, the maximum SEY is reduced from 2.4 (smooth surface) to 1.7 while the annular concentric protrusion arrays decrease the maximum SEY to 2.1. Effective suppression is achieved over the entire incident energy range for both microstructural designs. Despite a lower reduction, the annular arrays offer geometrically isotropic electron trapping, which may be advantageous for devices with circular or coaxial cavity geometries where directional dependence of the surface texture is undesirable. The results demonstrate that tailored surface microstructures can significantly mitigate SEE of ferrite, providing a promising route for developing high-performance ferrite coatings toward multipactor suppression in space microwave devices. Full article

This work presents an automated vision-based measurement system designed for the precise dimensional characterization of high-aspect-ratio micro-holes, achieving a relative dimensional error of less than 1% for characterizing high-aspect-ratio damage geometries. The system integrates coaxial microscopic imaging with a precision motorized scanning stage. To ensure high-fidelity measurements in early-stage warning applications, depth is determined using a focus variation method driven by a robust data fusion strategy. By capturing a sequence of images along the Z-axis, the focal planes of the defect’s surface orifice and internal base are automatically identified using a data fusion algorithm based on a consensus evaluation of three parallel sharpness metrics (Tenengrad, Laplacian, and Brenner variants). The Z-axis scanning module, featuring encoder feedback and bi-directional compensation, achieves a repeated positioning error of ±0.5 µm. For lateral damage assessment, the system’s high magnification provides an effective sampling resolution of 0.09 µm. The equivalent diameter of the focused orifice image is calculated through a robust pipeline involving adaptive thresholding, morphological filtering, and sub-pixel ellipse fitting, which serves as a highly sensitive indicator for early-stage structural deformation. The entire process can be completed within five minutes, demonstrating a rapid, highly accurate, and localized optical inspection solution that generates high-precision dimensional data crucial for quality inspection in aerospace and precision engineering. Full article

Accurate water holdup measurement in oil–water flows remains challenging due to flow-regime-dependent dielectric distributions and the limited sensitivity of conventional amplitude- or phase-based sensing features. This paper proposes a curved microstrip transmission-line sensor that jointly exploits broadband scattering responses and resonance-frequency shifts to characterize water holdup. The curved geometry increases the effective electrical length within a compact footprint, strengthens field interaction with the surrounding medium, and introduces resonance behavior within the operating band. To improve the physical consistency of numerical modeling, the frequency-dependent complex permittivity of oil–water mixtures is experimentally measured using an open-ended coaxial probe and directly incorporated into full-wave electromagnetic simulations. Both emulsion and stratified oil–water conditions are investigated through simulation and experimental validation. The results show that, under emulsion conditions, the magnitude and phase of S₁₁ and S₂₁ exhibit clear monotonic responses to water holdup. Under stratified conditions, conventional magnitude and phase features exhibit reduced resolution due to the spatially non-uniform dielectric distribution. In this case, variations in water holdup primarily modify the interface position rather than the overall dielectric volume, resulting in relatively small perturbations to the effective permittivity experienced by the guided electromagnetic field. Nevertheless, the resonance frequency remains highly sensitive and shifts monotonically with water holdup. The proposed sensor combines a resonant frequency with broadband magnitude and phase responses, where the resonant frequency provides a stable and reliable indicator across different flow conditions. The results demonstrate the potential of curved microstrip transmission-line structures for compact and reliable water holdup measurement in complex oil–water flow environments. Full article

Accurate calculation of mutual inductance (MI) between solenoid coils is essential for system design, but complex geometries and spatial arrangements make it challenging. This paper presents a modified analytical method for calculating the MI between two circular-wound air-core solenoid coils arbitrarily oriented in three-dimensional (3D) space. The analytical model used to calculate the MI between two solenoid coils is based on the use of magnetic vector potential (MVP). The helical structure of the solenoid coils is represented by successive coaxial circular filaments arranged along their central axes. Each filament is represented by an equivalent regular polygon with a sufficient number of sides. The proposed approach allows the MI between two solenoid coils to be calculated using a single analytical formula, without imposing restrictions on the relative positions of the coils, while taking lateral and angular misalignments into account. The modified analytical model is validated for accuracy and applicability by comparing its results with experimental measurements and FEM-based simulation results for coil systems with different diameters, turn numbers, and turn pitches. The MI results for various angular and lateral misalignments are in good agreement with experimental measurements and FEM results. The MI calculation model proposed in this work provides a fast and reliable tool for analyzing the electromagnetic behavior of coupled coil systems, designing inductive power transfer systems, and assessing electromagnetic compatibility. Full article

To predict weld geometry and clarify structure–property relationships in high-speed coaxial dual-laser butt welding of 1 mm-thick SUS301 stainless steel sheets, an SSA-BP neural network model was established to describe the nonlinear correlation between welding parameters and weld morphology. The model related continuous laser power, welding speed, pulse frequency, and pulse width to weld width and penetration depth. To improve the transparency of model validation, conventional BP and SSA-BP models were compared using the same independent test set, and five-fold cross-validation was performed using the original experimental samples. On the independent test set, the SSA-BP model achieved an overall correlation coefficient of R = 0.960, with RMSE values of 0.0561 mm and 0.0439 mm for weld width and penetration depth, respectively. Compared with the conventional BP model, SSA-BP reduced the overall RMSE, MAE, and MAPE by 25.9%, 36.4%, and 29.6%, respectively. The five-fold cross-validation further indicated stable prediction performance under different data partitions. Based on the predicted and experimentally measured weld geometry, candidate parameter sets were screened according to the weld aspect ratio (Φ = h/w). Within the present experimental window, joints with Φ = 0.82–0.84 showed more stable weld formation and relatively higher ultimate tensile strength (1211.4–1264.8 MPa) than two representative joints outside this interval (796.0 MPa at Φ = 0.63 and 1061.1 MPa at Φ = 0.88). Therefore, this interval should be regarded as a favorable empirical range under the present welding conditions rather than a universal optimum. Fractographic observations of a representative high-strength joint showed abundant dimples and tear ridges, indicating ductile fracture characteristics. EBSD analysis further revealed a graded microstructure from the weld center to the base metal. The weld center and fusion line-adjacent regions exhibited relatively high fractions of high-angle grain boundaries (66.2–70.6%), while phase distribution, GND density, and KAM maps indicated a gradual phase transition and localized but non-continuous strain concentration features across the joint. These results indicate that the present approach provides an effective route for weld geometry prediction and for linking morphology screening with tensile response and microstructural heterogeneity in SUS301 thin sheet welding. Full article

The tube-notching process is widely used to manufacture structural joints and ducting systems for fluid transport. In these applications, accurate intersection angles and proper fit-up geometry are essential to ensure reliable assembly and system performance. Consequently, CNC-based automation is increasingly adopted to improve productivity in operations where precision and cycle time are critical. The main problem, however, lies in the complexity of generating accurate cutting trajectories for tube–tube intersections and converting them into machine-executable commands. This study addresses this gap by proposing a simple, novel mathematical model for toolpath generation capable of producing intersection profiles at arbitrary joint angles, including lateral offset (non-coaxial) configurations. A systematic procedure was developed to convert the resulting trajectories into G-code, which was processed in a low-cost CNC plasma cutter designed to experimentally validate the toolpaths. The machine incorporates a fourth axis to enable bevel cutting during tube processing. Experimental results demonstrate stable operation, high dimensional accuracy (error ±0.1°), and consistent cut quality for trajectories generated by the proposed model, confirming the feasibility of the low-cost CNC plasma system and its scalability to diverse fabrication requirements. Full article

Wire laser cladding (WLC) of bronze on stainless steel offers a promising approach for combining the structural strength of steel with the superior tribological and corrosion properties of copper alloys. In this study, the influence of key process parameters, including wire preheating current, deposition speed, laser power, and wire feed speed on melt pool temperature and clad geometry was investigated using response surface methodology (RSM). Experiments were performed using a robot-assisted coaxial wire feeding laser cladding system, and real-time thermal monitoring was conducted using an infrared camera. The results showed that defect-free bronze clads with good metallurgical bonding and limited dilution were achieved across the investigated parameter range. Statistical analysis revealed that melt pool temperature is primarily governed by laser power and deposition speed, with a significant interaction between these parameters. Clad height was mainly influenced by wire feed speed and deposition speed, whereas clad width was controlled by laser power and deposition speed. The side angle was affected by deposition speed, laser power, and wire feed speed, reflecting the balance between vertical buildup and lateral spreading. Overall, the study demonstrates that stable and high-quality clads can be achieved by properly balancing energy input and material supply. The developed models provide valuable insight for optimizing process parameters in wire laser cladding of bronze on stainless steel. Full article

Contactless transmission of mechanical power, which is characteristic of coaxial magnetic gears (CMGs), offers significant advantages over conventional mechanical gears, in particular, reduced maintenance frequency and inherent overload protection. At the same time, there is a lack of design methodologies for this type of gear based on the analysis and systematization of experience gained from already implemented designs. This paper presents a method for determining the maximum magnetic torques of CMGs on the basis of an equivalent magnetic-circuit model. The error associated with the proposed methodology does not exceed ±15%, which enables the influence of geometric parameters and the magnetic properties of materials on the key performance indicators of the gear to be assessed already at the preliminary design stage. A mathematical model of CMG dynamics was also developed, based on a quasi-stationary two-dimensional approximation of the magnetic field, accounting for the geometry of the magnetic circuit, the spatial distribution of the magnetic vector potential, and magnetic-circuit saturation. The proposed mathematical model was verified using the results of physical experiments. The discrepancy between the calculated and experimental values of the torque on the low-speed shaft in the steady state does not exceed 5.5%. Based on the optimization procedure, the dependence of the maximum linear torque density on the outer diameter of the CMG, the number of poles of the high-speed rotor, and the transmission ratio was determined. It was shown that, as the number of poles increases, the linear torque density also increases and, for example, for diameters of approximately 800 mm, it may exceed 100 N·m/m. Full article

Liquid rocket engine injectors play a fundamental role in determining combustion efficiency, stability, and overall propulsion performance. This review paper provides a comprehensive analysis of liquid-injector technologies used in space propulsion systems, with emphasis on their historical evolution, atomization mechanisms, and cross-domain insights from aviation fuel injection systems. The study begins by examining the fundamental processes governing liquid jet breakup, including primary and secondary atomization, ligament formation, and droplet generation, together with the non-dimensional parameters that control these phenomena. The historical development of injector architectures -from early orifice-based and impinging designs to modern coaxial and pintle configurations—is then discussed in relation to increasing performance requirements and combustion stability challenges. A comparative perspective with aviation gas turbine injectors is introduced to highlight similarities in atomization physics and differences in operating conditions and design constraints. The paper also reviews experimental and numerical approaches used to characterize spray formation and injector performance. The results indicate that injector geometry and flow conditions strongly influence mixing efficiency, droplet size distribution, and combustion–acoustic coupling mechanisms. The study concludes that integrating cross-domain knowledge and modern design techniques is essential for advancing injector performance in next-generation propulsion systems. Full article

Plasma-assisted ammonia (NH₃) decomposition is a promising strategy for hydrogen production. However, reactor geometry remains a key factor limiting its hydrogen yield per energy input (${\mathrm{Y}}_{{\mathrm{H}}_2}$). This study systematically investigates H₂ production in outer-dielectric (OD), inner-dielectric (ID), and double-dielectric (DD) coaxial DBD reactors. The results show that the ammonia decomposition performance of OD- and ID-coaxial DBDs is significantly higher than that of the DD-coaxial DBD. OD- and ID-coaxial DBDs generate abundant micro-discharge pulses, enabling effective discharge energy deposition at lower peak voltages. Consequently, the reduced electric fields E/N are maintained within the optimal kinetic window for NH₃ dissociation and H₂ production. Moreover, by balancing residence time and energy density, the 8 cm length electrode achieves a peak ${\mathrm{Y}}_{{\mathrm{H}}_2}$ of 1.22–1.24 gH₂/kWh in the OD-coaxial DBD. For the ID-coaxial DBD, a 1 mm dielectric thickness yields a maximum capacitance of 86 pF, achieving a peak ${\mathrm{Y}}_{{\mathrm{H}}_2}$ of ~1.35 gH₂/kWh at the optimum E/N. In contrast, the DD-coaxial DBD exhibits the lowest ${\mathrm{Y}}_{{\mathrm{H}}_2}$ (≤0.82 gH₂/kWh) with minimal temperature rise. This is caused by the reduced current pulse numbers and the deviation of E/N from the optimal range with elevated operating voltages. This work provides guidance for the optimization of DBD reactors in plasma-assisted NH₃ decomposition for efficient H₂ production. Full article

Laser powder bed fusion (LPBF) can fabricate intricate metal components but is prone to defects, such as porosity and cracks, that degrade performance. We present an in situ monitoring framework that fuses structure-borne acoustic emission (AE) and coaxial two-color pyrometry acquired synchronously at 1 MHz. Modality-specific encoders are pretrained separately, their latent representations are exported, and a lightweight feature-level fusion classifier with two binary heads predicts crack-like and porosity-like indications. Evaluation uses a held-out grouped experiment/build-machine-part split with independent Archimedes density and micro-CT ground truth. On the held-out test set, the fused model achieved F1 = 0.974 for crack-like detection and F1 = 0.987 for porosity-like detection, with AUROC = 0.998 and 0.993, respectively. Recall was 1.00 for both heads, corresponding to false-positive rates of 11.18% for crack-like and 0.945% for porosity-like indications. These results support synchronized AE-pyrometry fusion as a promising high-sensitivity in situ screening approach for LPBF. A later matched within-framework ablation campaign was also performed under stricter checkpoint-screening rules to compare AE + PY + Aux, AE + PY, AE-only, and PY-only variants under a common grouped-split protocol. Together, these results support multimodal monitoring while highlighting the need for explicit coupon/geometry-stratified reporting and for separately architecture-optimized unimodal baselines. Full article

Dysphagia and age-related oral processing limitations are rising with population aging and the growing burden of neurological diseases. Texture-modified diets remain the most common non-pharmacological intervention, yet conventional pureeing and thickening often yield meals with low visual appeal, variable textures, and diluted nutrient density, which contribute to reduced intake and malnutrition risk. Extrusion-based three-dimensional food printing, especially when combined with gel-derived edible inks, offers a digital route to standardize geometry, portioning, and texture while enabling individualized nutrition and sensory design. In the past three years, the field has progressed from simple single-ingredient pastes to engineered soft-matter systems including emulsion gels, high-internal-phase emulsion gels, Pickering-stabilized gels, bigels, and multi-material constructs enabled by dual and coaxial printing. These advances are underpinned by improved rheological windowing, microstructure engineering, and post-print gelation strategies such as ionic crosslinking, thermal setting, enzymatic bridging, and pH-triggered network formation. Meanwhile, dysphagia-oriented product development has matured from “shape recovery” demonstrations toward clinically relevant texture targets, leveraging the IDDSI tests to anchor swallowability. This review synthesizes the recent literature across materials science, food engineering, and clinical nutrition to connect gel microstructure to extrusion performance, post-processing stability, and oral processing outcomes that are relevant to older adults and dysphagia patients. We propose design principles for gel network selection, phase structuring, and process control that simultaneously satisfy print fidelity and swallowing safety targets. Full article