Search Results (21)

To reduce dependence on fossil fuels and limit their environmental impact, the development of biofuels represents an effective strategy. Green diesel is a biofuel synthesized from vegetable oil that is fully compatible with conventional diesel engines and therefore represents a promising alternative to mineral diesel. In addition, the use of waste-derived catalysts can further improve the sustainability of the process. In this study, fly ash cenospheres (FAC), an abundant industrial waste, were used as a support to synthesize several transition-metal-based catalysts. The catalysts were tested for the catalytic deoxygenation of vegetable oils in a batch reactor at 320 °C and 40 bar H₂ using 10 wt% catalyst and n-hexane as the solvent. Among the tested catalysts, NiMo(5/15)/FAC exhibited the best performance, achieving complete conversion and producing a biofuel containing 91.7% C₁₅–C₁₈ hydrocarbons. The physicochemical properties of the catalyst were investigated using ICP-MS, FT-IR, XRD, and BET-BJH analyses. The effects of the solvent, feedstock, and catalyst reuse were also evaluated. In the recycling tests, the catalyst activity rapidly decreased; however, the regeneration step fully restored its catalytic performance. These results show that FAC can be effectively valorized as a catalyst support for green diesel synthesis. Full article

Nowadays, there is wide advocacy for a transition to circular economic models. Fly Ash (FA) in particular is a major by-product of coal combustion and its annual waste has reached one million tonnes. Cenospheres (CSs) are considered as possibly the most valuable element within FA. Thus, in this research, polymeric foam replication was employed to fabricate ceramic foams based on a CS matrix, for potential biomedical applications. For the fabrication of foams, four types of natural marine sponges were used as templates along with a binder agent. The specimens were sintered at 1200 °C for 1 h. The results were encouraging as the specimens obtained retained the given shape and geometry. Further research will enhance the potential of such materials for future use in biomedical engineering. Full article

Global coal consumption is continuously increasing. It is still the primary fuel used in power plants. Despite policies in the European Union aimed at reducing coal consumption, there are countries in the world where coal use continues to rise (China and India are the largest consumers of coal). Coal combustion produces waste, 70% of which is fly ash. It consists mainly of SiO₂ and Al₂O₃. Fly ash also includes Fe₂O₃, TiO₂, MgO, K₂O, and CaO. This article describes various methods of using fly ash. Fly ash can be used in the cement industry, as a filler in materials, in zeolite synthesis, in cenosphere separation, in agriculture, in water purification, in road construction as an asphalt filler, and in mine backfilling. An interesting method of using fly ash as a filler in the production of rigid polyurethane foam was also described. The article concerns potential uses in accordance with the principles of a Circular Economy. The environmental, energy, and material aspects are discussed. Full article

The current research focuses on the analysis of fly ash cenospheres (FACs), a waste generated in coal-fired power plants, and the possibilities of using them in refractory castables. Cenospheres are micro-scale (~50–400 µm) spherical structures derived from fly ash, predominantly composed of silica and alumina oxides (86.7%). Their distinctive morphology and characteristics make them highly advantageous for a diverse array of applications, notably as lightweight fillers and nondegradable pore-forming agents. Furthermore, cenospheres have the potential to contribute significantly to the performance of refractory castables when incorporated into compositions with calcium aluminate cement (CAC). FAC XRD analysis revealed that FACs mainly consist of mullite along with cristobalite, which forms at higher temperatures. Furthermore, the study examined the impact of FACs on the properties of medium cement castable (MCC), especially durability, when 3%, 5%, and 7% of fine fireclay were replaced by FACs; 5% of FACs were found to reduce the density of refractory castables and decrease the cold crushing strength by approximately 6%, but it increased the resistance to thermal shock by approximately 75% and 43%, depending on the thermal treatment temperature, 950 °C and 1100 °C, respectively, and improved resistance to alkali corrosion. A higher FAC content (7%) does not have any positive effect on the MCC properties tested. Full article

Membrane technology is a promising method for gas separation. Due to its low energy consumption, environmental safety, and ease of operation, membrane separation has a distinct advantage over the cryogenic distillation conventionally used to capture light inert gases. For efficient gas recovery and purification, membrane materials should be highly selective, highly permeable, thermally stable, and low-cost. Currently, many studies are focused on the development of high-tech materials with specific properties using industrial waste. One of the promising waste products that can be recycled into membrane materials with improved microstructure is cenospheres—hollow aluminosilicate spherical particles that are formed in fly ash from coal combustion during power generation. For this purpose, based on narrow fractions of fly ash cenospheres containing single-ring and network structure globules, silicate glass/mullite composites were prepared, characterized, and tested for helium–neon mixture separation. The results indicate that the fragmented structure of the cenosphere shells with areas enriched in SiO₂ without modifier oxides, formed due to the crystallization of defective phases of mullite, quartz, cristobalite, and anorthite, significantly facilitates the gas transport process. The permeability coefficients He and Ne exceed similar values for silicate glasses; the selectivity corresponds to a high level even at a high temperature: αHe/Ne—22 and 174 at 280 °C. Full article

Coal fly ash (CFA) is a highly versatile raw material that has the potential to yield multiple value-added products, including cenospheres, zeolites, carbon nanotubes, and fertiliser substrates. Despite its versatility, a majority of these components are often overlooked, and CFA is primarily used for construction. Conventional processing methods of CFA are known to pose significant environmental challenges, including the leaching of hazardous materials, emission of toxic gases, and the high energy consumption needed to extract the value-added components. Herein, we explore the potential of biometallurgical approaches as an eco-friendly alternative to conventional processing methods for the comprehensive utilisation of CFA. Our focus is on the application of different microorganisms to CFA, the domestication of microorganisms, preprocessing of CFA to facilitate effective biometallurgical processes, the use of bioreactors, and synthesis of nano silica particles. We also propose a novel method for extracting the value-added components from CFA using a preprocessing technique (i.e., washing cycle), combined with multiple interactions with biometallurgical processes. Adopting this approach, we not only enhance environmental stewardship but also improve the circular economic aspects of multi-component utilisation, while providing valuable insights for the development of sustainable techniques for utilising CFA. Full article

The most valuable components of coal fly ash are cenospheres. Cenospheres are hollow spherical particles produced during the coal-burning processes. As a result of their excellent characteristics, such as high workability, high heat resistance, low bulk density, and high strength, cenospheres can be used in the manufacturing of lightweight cement concrete. The research efforts and outcomes are to produce long-lasting cement-based lightweight concrete (LWC) composites with good mechanical properties. The novelty of this investigation is to determine the cement concrete strength when silica fume (SF) and cenospheres (CS) were used as a replacement for cement. Throughout the experiments, a consistent substitution of 12% silica fume was incorporated into cement mass. Silica is used as a micro filler and pozzolanic reactant to strengthen concrete. The concrete mixtures were tested to ensure they met the requirements of the lightweight concrete in terms of their mechanical, physical, and durability qualities. According to the findings, lightweight concrete standards were met, and environmental sustainability was improved with the use of these mix proportions. Concrete specimen’s self-weight decreases by 35% with 30% cenosphere as a replacement. The micrograph shows the lack of portlandite is filled by mullite and other alumino silicates from the cenosphere. In order to achieve sustainability in concrete manufacturing, these mixtures can be suggested for the making of structural LWC that makes use of a large volume of industrial waste while conserving cement and natural resources. Full article

Cenospheres are hollow particles in fly ash, a by-product of coal burning, and are widely used as a reinforcement when developing low-density composites called syntactic foams. This study has investigated the physical, chemical, and thermal properties of cenospheres obtained from three different sources, designated as CS1, CS2, and CS3, for the development of syntactic foams. Cenospheres with particle sizes ranging from 40 to 500 μm were studied. Different particle distribution by size was observed, and the most uniform distribution of CS particles was in the case of CS2: above 74% with dimensions from 100 to 150 μm. The CS bulk had a similar density for all samples and amounted to around 0.4 g·cm⁻³, with a particle shell material density of 2.1 g·cm⁻³. Post-heat-treatment samples showed the development of a SiO₂ phase in the cenospheres, which was not present in the as-received product. CS3 had the highest quantity of Si compared to the other two, showing the difference in source quality. Energy-dispersive X-ray spectrometry and a chemical analysis of the CS revealed that the main components of the studied CS were SiO₂ and Al₂O_3. In the case of CS1 and CS2, the sum of these components was on average from 93 to 95%. In the case of CS3, the sum of SiO₂ and Al₂O₃ did not exceed 86%, and Fe₂O₃ and K₂O were present in appreciable quantities in CS3. Cenospheres CS1 and CS2 did not sinter during heat treatment up to 1200 °C, while sample CS3 was already subjected to sintering at 1100 °C because of the presence of a quartz phase, Fe₂O₃ and K₂O. For the application of a metallic layer and subsequent consolidation via spark plasma sintering, CS2 can be deemed the most physically, thermally, and chemically suitable. Full article

The utilization of waste materials in concrete lowers its cost, and this method of dealing with the problem of trash disposal is viewed as the most environmentally friendly. Fly Ash Cenospheres (FAC) are one of the principal wastes produced by coal power stations. The huge volume of FAC produced worldwide has created a sustainability challenge, owing to the potential implications of inappropriate disposal. Using cenospheres in concrete materials would make effective and efficient use of these waste products while also supplementing what the present raw material, such as river sand, can supply for concrete material production. Though the application of FAC in concrete is currently carried out by the construction industry, there is still a lack of understanding about its performance in concrete with Manufactured Sand (M Sand) as fine aggregate. Therefore, in this paper, a comprehensive study explores the concept of adding FAC to M Sand concrete. The properties of fresh and hardened concrete, such as density, workability, compression, split tensile, flexure, and impact resistance after the addition of FAC in volume replacement (0–100% with a difference of 5% at thirteen different ratios) is represented, followed by microstructural analysis. From the results, it can be concluded that strength reduction takes place as FAC content increases from 0–100%, however, the strength is within the target limit of 31.2 N/mm² of conventional concrete (CC) of grade M25 when the percentage replacement is below 35% of volume. Therefore, reducing the volume of fine aggregate does not negatively affect the strength properties, but also impacts the environmental concern positively with optimum recommendation of 35% of fine aggregate as FAC. Full article

Coal fly ash hollow aluminosilicate microspheres (cenospheres) of stabilized composition (glass phase—95.4; (SiO₂/Al₂O₃)_glass—3.1; (Si/Al)_at. = 2.6) were used to fabricate lutetium-176 encapsulated aluminosilicate microspheres as precursors of radiolabeled microspheres applied for selective irradiation of tumors. To incorporate Lu³⁺ ions into cenosphere’s aluminosilicate material, the following strategy was realized: (i) chemical modification of cenosphere globules by conversion of aluminosilicate glass into zeolites preserving a spherical form of cenospheres; (ii) loading of zeolitized microspheres with Lu³⁺ by means of ion exchange 3Na⁺ ↔ Lu³⁺; (iii) Lu³⁺ encapsulation in an aluminosilicate matrix by solid-phase transformation of the Lu³⁺ loaded microspheres under thermal treatment at 1273–1473 K. Two types of zeolitized products, such as NaX (FAU) and NaP1 (GIS) bearing microspheres having the specific surface area of 204 and 33 m²/g, accordingly, were prepared and their Lu³⁺ sorption abilities were studied. As revealed, the Lu³⁺ sorption capacities of the zeolitized products are about 130 and 70 mg/g Lu³⁺ for NaX and NaP1 microspheres, respectively. It was found that the long-time heating of the Lu³⁺-loaded zeolite precursors at 1273 K in a fixed bed resulted in the crystallization of monoclinic Lu₂Si₂O₇ in both zeolite systems, which is a major component of crystalline constituents of the calcined microspheres. The fast heating–cooling cycle at 1473 K in a moving bed resulted in the amorphization of zeolite components in both precursors and softening glass crystalline matter of the NaX-bearing precursor with preserving its spherical form and partial elimination of surface open pores. The NaX-bearing microspheres, compared to NaP1-based precursor, are characterized by uneven Lu distribution over the zeolite-derived layer. The precursor based on gismondin-type zeolite provides a near-uniform Lu distribution and acceptable Lu content (up to 15 mol.% Lu₂O₃) in the solid phase. Full article

Fly ash (FA) is a waste product generated in huge amounts by coal-fired electric and steam-generating plants. As a result, the use of FA alone or in conjunction with other materials is an intriguing study topic worth exploring. Herein, we used FA waste in conjunction with titanium oxide (TiO₂) to create (FA-TiO₂) nanocomposites. For the first time, a cathodic polarization pre-treatment regime was applied to such nanocomposites to efficiently produce hydrogen from an alkaline solution. The FA-TiO₂ hybrid nanocomposites were prepared by a straightforward solvothermal approach in which the FA raw material was mixed with titanium precursor in dimethyl sulfoxide (DMSO) and refluxed during a given time. The obtained FA-TiO₂ hybrid nanocomposites were fully characterized using various tools and displayed a cenosphere-like shape. The synthesized materials were tested as electrocatalysts for the hydrogen evolution reaction (HER) in 0.1 M KOH solution in the dark, employing various electrochemical techniques. The as-prepared (unactivated) FA-TiO₂ exhibited a considerable HER electrocatalytic activity, with an onset potential (E_HER) value of −144 mV vs. RHE, a Tafel slope (−b_c) value of 124 mV dec⁻¹ and an exchange current density (j_o) of ~0.07 mA cm⁻². The FA-TiO_2′s HER catalytic performance was significantly enhanced upon cathodic activation (24 h of chronoamperometry measurements performed at a high cathodic potential of −1.0 V vs. RHE). The cathodically activated FA-TiO₂ recorded HER electrochemical kinetic parameters of E_HER = −28 mV, −b_c = 115 mV dec⁻¹, j_o = 0.65 mA cm⁻², and an overpotential η₁₀ = 125 mV to yield a current density of 10 mA cm⁻². Such parameters were comparable to those measured here for the commercial Pt/C under the same experimental conditions (E_HER = −10 mV, −b_c = 113 mV dec⁻¹, j_o = 0.88 mA cm⁻², η₁₀ = 110 mV), as well as to the most active electrocatalysts for H₂ generation from aqueous alkaline electrolytes. Full article

High-calcium fly ashes contain a large content of small particles including cenospheres of chemical constituents known to be similar to fly ash and the parent coal. Coal fly ash contains metal and trace elements that may leach out during disposal or utilization. This work aimed to understand an overview of cenosphere characteristics relating to fly ash and leaching study. To our knowledge, this is the first report on metal and trace element leaching of cenospheres separated from high-calcium (28.9 wt.%) class C fly ash produced from the Mae Moh coal-fired thermal power plant in Thailand. In this study, the cenospheres were separated from fly ash by a wet separation process (sink-float method) using water as medium. Physical properties, morphology, chemical composition, the mineral phases of cenospheres and fly ash have been characterized. Extraction was carried out by acid digestion; the selected metal and trace elements in this study are Mg, Al, Zn, Pb, Cd, Cr, and Cu; the obtained environmentally available concentrations of cenospheres were analyzed in comparison to those of fly ash. The concentrations of Cu, Cr, Pb, and Cd elements of interest in the leachates obtained from the toxicity characteristic leaching procedure (TCLP) showed the tendency to decrease in that order. All the elements were found below the permissible limit values regarding Thailand soil quality standards. Association of the heavy metal trace elements in cenospheres and fly ash was discussed in in terms of physico-chemical-geochemistry correlating with the leaching concentrations. Full article

The aim of this study is to assess the possibility to solidify/stabilize a liquid waste from a municipal waste landfill using binders based on coal ash (fly ash and bottom ash) and specially designed cements for waste treatment (INERCEM). The leaching test proved that all cementitious systems are efficient for the solidification/stabilization of the studied wastes and can reduce the leaching potential of heavy metals present in both liquid waste and coal ash. Therefore, these wastes cease to be a source of environmental pollution. X-ray diffraction (XRD) and thermal complex analysis (DTA-TG) were used to assess the nature and amount of compounds formed in these cementitious systems during the hydration and hardening processes; ettringite, calcium silicate hydrates and CaCO₃ were the main compounds formed in these systems assessed by these methods. The microstructure of hardened specimens was assessed by scanning electronic microscopy (SEM); the presence of hydrate phases, at the surface of cenospheres present in fly ash, proved the high pozzolanic reactivity of this phase. Full article

Co-processing of radioactive effluents with coal fly ash-derived materials is recognized as a resource-saving approach for efficient stabilization/solidification of radioactive components of wastewater. In this context, the paper is focused on the hydrothermal synthesis of Sr²⁺-bearing aluminosilicate/silicate phases as analogs of a mineral-like ⁹⁰Sr waste form using hollow glass-crystalline aluminosilicate microspheres from coal fly ash (cenospheres) as a glassy source of Si and Al (SiO₂-Al₂O₃)_glass) and Sr(NO₃)₂ solutions as ⁹⁰Sr simulant wastewater. The direct conversion of cenosphere glass in the Sr(NO₃)₂-NaOH-H₂O-(SiO₂-Al₂O₃)_glass system as well as Sr²⁺ sorption on cenosphere-derived analcime (ANA) in the Sr(NO₃)₂-H₂O-ANA system were studied at 150–200 °C and autogenous pressure. The solid and liquid reaction products were characterized by SEM-EDS, PXRD, AAS and STA. In the Sr(NO₃)₂-NaOH-H₂O-(SiO₂-Al₂O₃)_glass system, the hydrothermal processing at 150–200 °C removes 99.99% of the added Sr²⁺ from the solution by forming Sr-tobermorite and Sr-plagioclase phases. In the Sr(NO₃)₂-H₂O-ANA system, Sr²⁺ sorption on analcime results in the formation of solid solutions (Na_1−nSr_n/2)AlSi₂O₆·H₂O of the Na-analcime–Sr-wairakite series. The results can be considered as a basis for the development of environmentally sustainable technology for ⁹⁰Sr removal from wastewater and immobilization in a mineral-like form by co-processing waste from coal-fired and nuclear power plants. Full article

Coal fly ash (CFA) is a major global pollutant produced by thermal power plants during the generation of electricity. A significant amount of coal fly ash is dumped every year in the near vicinity of the thermal power plants, resulting in the spoilage of agricultural land. CFA has numerous value-added structural elements, such as cenospheres, plerospheres, ferrospheres, and carbon particles. Cenospheres are spherical-shaped solid-filled particles, formed during the combustion of coal in thermal power plants. They are lightweight, have high mechanical strength, and are rich in Al-Si particles. Due to cenospheres’ low weight and high mechanical strength, they are widely used as ceramic/nanoceramics material, fireproofing material, and in nanocomposites. They are also used directly, or after functionalization, as an adsorbent for environmental cleanup—especially for the removal of organic and inorganic contaminants from wastewater. By utilizing this waste material as an adsorbent, the whole process becomes economical and eco-friendly. In this review, we have highlighted the latest advances in the cenospheres recovery from fly ash and their application in ceramics and wastewater treatment. Full article